Taphole assembly, method for manufacturing a taphole assembly, and metallurgical furnace

Abstract

A taphole assembly (1) for arranging in a taphole assembly opening (2) extending through a shell (3) and a refractory lining (4) of a metallurgical furnace (5) such as a pyrometallurgical furnace and for leading melt from the inside of the metallurgical furnace (5) to the outside of the metallurgical furnace (5). The taphole assembly comprises: a frame section of metal (6) to be arranged in a taphole assembly opening (2) extending through a shell (3) and a refractory lining (4) of a of a metallurgical furnace (5), at least one refractory insert channel element (7) arranged in a seat (8) of the frame section of metal (6) and having a channel (9) for melt. The invention relates also to a method for manufacturing a taphole assembly and to a metallurgical furnace including a taphole assembly.

Claims

1. A method for manufacturing a taphole assembly for arranging in a taphole assembly opening extending through a shell and a refractory lining of a metallurgical furnace such as of a pyrometallurgical furnace and for leading melt from the inside of the metallurgical furnace to the outside of the metallurgical furnace, wherein the method comprises a first providing step for providing a frame section of metal to be arranged in a taphole assembly opening extending through a shell and a refractory lining of a metallurgical furnace, providing the frame section of metal with a seat for at least one refractory insert channel element, a second providing step for providing at least one refractory insert channel element having a channel for melt, arranging said at least one refractory insert channel element having a channel for melt in the seat of the frame section of metal, providing in the first providing step a frame section of metal comprising at least two identical frame parts of metal, and a third providing step for providing a separate face plate of metal, releasable fastening the separate face plate of metal to said at least two identical frame parts of metal at an end face of the taphole assembly, and providing the frame section of metal with a seat for at least one refractory insert channel element so that said at least two identical frame parts of metal are connectable such that a connection face between said at least two identical frame parts of metal forms the seat for the refractory insert channel element such that an identical longitudinal open-sided groove forming a part of said seat for at least one refractory insert channel element is formed in each of said at least two identical frame parts of metal wherein the method comprises a fourth providing step for providing a fastener for fastening the taphole assembly to a metallurgical furnace, and releasable fastening the fastener to said at least two identical frame parts of metal so that the fastener at least partly surrounds said at least two identical frame parts of metal.

2. The method according to claim 1, wherein the method comprises providing the taphole assembly with cooling channels for circulation of a cooling medium in the frame section of metal.

3. The method according to claim 1, wherein the method comprises providing in the first providing step a frame section of metal comprising two identical frame parts of metal, and providing each frame part of metal with an identical longitudinal open-sided groove in the form of a straight half-cylindrical groove.

4. The method according to claim 1, wherein the method comprises providing in the first providing step a frame section of metal comprises four identical frame parts of metal, and providing each frame part of metal with a longitudinal groove in the form of a straight semi-cylindrical groove.

5. The method according to claim 3, wherein the method comprises providing in the second providing step at least one refractory insert channel element that cylindrical and that has a concentric channel for melt.

6. The method according to claim 1, wherein the method comprises providing in the first providing step a frame section of metal that is at least partly made of copper and/or copper alloy.

7. A taphole assembly for arranging in a taphole assembly opening extending through a shell and a refractory lining of a metallurgical furnace and for leading melt from the inside of the metallurgical furnace to the outside of the metallurgical furnace, wherein the taphole assembly comprises a frame section of metal to be arranged in a taphole assembly opening extending through a shell and a refractory lining of a metallurgical furnace, at least one refractory insert channel element-arranged in a seat of the frame section of metal and having a channel for melt, wherein the frame section of metal comprises at least two identical frame parts of metal, wherein a separate face plate of metal is releasable fastened to said at least two identical frame parts of metal at an end face of the taphole assembly, and wherein said at least two identical frame parts of metal are connected such that a connection face between said at least two identical frame parts of metal forms the seat for the refractory insert channel element such that an identical longitudinal open-sided groove forming a part of said seat for at least one refractory insert channel element is formed in each of said at least two identical frame parts of metal; wherein the taphole assembly further comprises a fastener for fastening the taphole assembly to the metallurgical furnace, the fastener being releasable fastened to said at least two identical frame parts of metal, and the fastener at least partly surrounding said at least two identical frame parts of metal.

8. The taphole assembly according to claim 7, wherein the taphole assembly further comprises cooling channels for circulation of a cooling medium in the frame section of metal.

9. The taphole assembly according to claim 7, wherein the frame section of metal comprises two identical frame parts of metal.

10. The taphole assembly according to claim 7, wherein each frame part of metal comprising an identical longitudinal open-sided groove in the form of a straight half-cylindrical groove and wherein at least one refractory insert channel element being cylindrical and having concentric channel for melt.

11. The taphole assembly according to claim 8, wherein the frame section of metal comprises four identical frame parts of metal.

12. The taphole assembly according to claim 10, wherein each frame part of metal comprising a longitudinal groove in the form of a straight semi-cylindrical groove and wherein at least one refractory insert channel element being cylindrical and having a concentric channel for melt.

13. The taphole assembly according to claim 7, wherein the frame section of metal being at least partly made of copper and/or copper alloy.

14. Metallurgical furnace, wherein the metallurgical furnace comprises a shell and a refractory lining, a taphole assembly opening extending through the shell and the refractory lining of a metallurgical furnace, and a taphole assembly for leading melt from the inside of the metallurgical furnace to the outside of the metallurgical furnace arranged in the taphole assembly opening, wherein the taphole assembly comprises a frame section of metal and at least one refractory insert channel element arranged in a seat of the frame section of metal and having a channel for melt, wherein a separate face plate of metal is releasable fastened to at least two identical frame parts of metal at an end face of the taphole assembly, wherein the frame section of metal comprises said at least two identical frame parts of metal, and by said at least two identical frame parts of metal are connected such that a connection face between said at least two identical frame parts of metal forms the seat for the refractory insert channel element such that an identical longitudinal open-sided groove forming a part of said seat for at least on refractory insert channel element is formed in each of said at least two identical frame parts of metal; wherein the metallurgical furnace further comprises a fastener for fastening the taphole assembly to the metallurgical furnace, the fastener being releasable fastened to said at least two identical frame parts of metal, and the fastener at least partly surrounding said at least two identical frame parts of metal.

15. The metallurgical furnace according to claim 14, wherein it further includes cooling channels for circulation of a cooling medium in the frame section of metal.

16. The metallurgical furnace according to claim 14, wherein the frame section of metal comprises two identical frame parts of metal.

17. The metallurgical furnace according to claim 16, wherein each frame part comprising an identical longitudinal open-sided groove in the form of a straight half-cylindrical groove and wherein at least one refractory insert channel element being cylindrical.

18. The metallurgical furnace according to claim 14, wherein the frame section of metal comprises four identical frame parts of metal.

19. The metallurgical furnace according to claim 18, wherein each frame part comprising a longitudinal groove in the form of a straight semi-cylindrical groove and wherein at least one refractory insert channel element being cylindrical.

20. The metallurgical furnace according to claim 14, wherein the frame section of metal being at least partly made of copper and/or copper alloy.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

(1) In the following the invention will described in more detail by referring to the figures, which

(2) FIG. 1 is a principle drawing showing a metallurgical furnace in the form of a pyrometallurgical having a taphole assembly arranged in a taphole assembly opening extending through a shell and a refractory lining of the metallurgical furnace,

(3) FIG. 2 shows a taphole assembly according to one embodiment,

(4) FIG. 3 shows a frame part used in the taphole assembly shown in FIG. 2,

(5) FIG. 4 shows a refractory insert channel element used in the taphole assembly shown in FIG. 2,

(6) FIG. 5 shows the taphole assembly shown in FIG. 2 as seen from above,

(7) FIG. 6 shows the taphole assembly shown in FIG. 2 as seen from one side

(8) FIG. 7 shows the taphole assembly shown in FIG. 2 as seen from the end that is to be in communication with the interior of a furnace, and

(9) FIG. 8 shows the taphole assembly shown in FIG. 2 as cut along line A-A in FIG. 7.

DETAILED DESCRIPTION OF THE INVENTION

(10) The invention relates to a taphole assembly 1 for arranging in a taphole assembly opening 2 extending through a shell 3 and a refractory lining 4 of a metallurgical furnace 5 such as a pyrometallurgical furnace and for leading melt from the inside of the metallurgical furnace 5 to the outside of the metallurgical furnace 5.

(11) The invention relates also to a metallurgical furnace 5 such as of a pyrometallurgical furnace comprising a shell 3 and a refractory lining 4 and a taphole assembly opening 2 extending through the shell 3 and the refractory lining 4 of the metallurgical furnace 5 and having a taphole assembly 1 in the taphole assembly opening 2.

(12) The invention relates also to a method manufacturing a taphole assembly for arranging in a taphole assembly opening 2 extending through a shell 3 and a refractory lining (4) of a metallurgical furnace 5 such as of a pyrometallurgical furnace and for leading melt from the inside of the metallurgical furnace 5 to the outside of the metallurgical furnace 5.

(13) FIG. 1 shows a metallurgical furnace 5 in the form of a pyrometallurgical furnace, more precisely in the form of a suspension smelting furnace. The metallurgical furnace 5 shown in FIG. 1 has a taphole assembly 1 arranged in a taphole assembly opening 2 extending through a shell 3 and a refractory lining 4 of the metallurgical furnace 5.

(14) The taphole assembly opening 2 extending through the shell 3 and the refractory lining 4 of the metallurgical furnace 5 can for example be cuboid-shaped or be cylindrical.

(15) First the taphole assembly 1 for arranging in a taphole assembly opening 2 extending through a shell 3 and a refractory lining 4 of a metallurgical furnace 5 such as a pyrometallurgical furnace and for leading melt from the inside of the metallurgical furnace 5 to the outside of the metallurgical furnace 5 and preferred embodiments and variants of the taphole assembly 1 will be described in greater detail.

(16) The taphole assembly 1 comprises a frame section of metal 6 to be arranged in a taphole assembly opening 2 extending through a shell 3 and a refractory lining 4 of the metallurgical furnace 5. The taphole assembly 1 may be configured to be arranged in a taphole assembly opening 2 so that the taphole assembly 1 extends from the outside of the metallurgical furnace 5 in the taphole assembly opening 2 only through the shell 3 of the metallurgical furnace 5 and not in the taphole assembly opening 2 to the refractory lining 4. Alternatively, the taphole assembly 1 may be configured to be arranged in a taphole assembly opening 2 so that the taphole assembly 1 extends from the outside of the metallurgical furnace 5 in the taphole assembly opening 2 through the shell 3 of the metallurgical furnace 5 and at least partly through the refractory lining 4.

(17) The taphole assembly 1 comprises at least one refractory insert channel element 7 arranged in a seat 8 for said at least one refractory insert channel element 7 in the frame section of metal 6 and having a channel 9 for melt.

(18) The frame section of metal 6 comprises preferably, but not necessarily, at least two identical frame parts of metal 10. Said at least two identical frame parts of metal 10 are connected such that a connection face 12 between said at least two identical frame parts of metal 10 cuts the seat 8 for said at least one refractory insert channel element 7 such that an identical longitudinal groove 11 is formed in each of said at least two identical frame parts of metal 10.

(19) The taphole assembly 1 comprises preferably, but not necessarily, cooling channels 13 for circulation of a cooling medium in the frame section of metal 6. In the taphole assembly 1 shown in the figures, the cooling channels 13 comprise both cooling channels 13 formed inside said at least two identical frame parts of metal 10 and cooling channels 13 formed by pipes outside said at least two identical frame parts of metal 10.

(20) The frame section of metal 6 may, as in the embodiment shown in FIGS. 2 to 8, comprise two identical frame parts of metal 10 so that each of said two identical frame part of metal comprises an identical longitudinal groove 11 in the form of a straight half-cylindrical groove. In the embodiment shown in FIGS. 2 to 8 the taphole assembly 1 comprises three refractory insert channel elements 7, which are cylindrical and which each have a concentric channel 9 for melt.

(21) The frame section of metal 6 comprises in another embodiment (not shown in the figures) four identical frame parts of metal 10 so that each of said four identical frame parts of metal 10 comprising an identical longitudinal groove 11 in the form of a straight semi-cylindrical groove, more precisely in the form of a quarter-cylindrical groove. In this embodiment the taphole assembly 1 comprises at least one refractory insert channel element 7 that is cylindrical and which each have a concentric channel 9 for melt.

(22) The frame section of metal 6 comprises in another embodiment (not shown in the figures) two identical frame parts of metal 10. In this embodiment each of said to frame part of metal may comprise an identical longitudinal groove 11 in the form of a straight half-cylindrical groove and at least one refractory insert channel element 7 that is cylindrical and that may have a concentric channel 9 for melt. Alternatively each of said to frame part of metal may comprise an identical longitudinal groove 11 in the form of a cuboid-shaped groove and at least one refractory insert channel element 7 that is cuboid-shaped and that may have a cylindrical channel 9 for melt.

(23) The frame section of metal 6 comprises in another embodiment (not shown in the figures) four identical frame parts of metal 10. In this embodiment each of said to frame part of metal may comprise an identical longitudinal groove 11 in the form of a straight half-cylindrical groove and at least one refractory insert channel element 7 that is cylindrical and that may have a concentric channel 9 for melt. Alternatively each of said to frame part of metal may comprise an identical longitudinal groove 11 in the form of a cuboid-shaped groove and at least one refractory insert channel element 7 that is cuboid-shaped and that may have a cylindrical channel 9 for melt.

(24) The taphole assembly 1 may, as shown in the figures, comprise a separate face plate of metal 14 releasable fastened to the identical frame parts of metal 10. The separate face plate of metal 14 may be made of steel.

(25) The taphole assembly 1 may, as shown in the figures, comprise a separate flange element 15 for fastening the taphole assembly to the metallurgical furnace 5, which separate flange element 15 is releasable fastened to said at least two identical frame parts of metal 10, and which separate flange element 15 at least partly surrounding said at least two identical frame parts of metal 10. The separate flange element 15 may be made of metal such as steel.

(26) The frame section of metal 6 is preferable, but not necessarily, at least partly made of copper and/or copper alloy.

(27) Next the metallurgical furnace 5 such as a pyrometallurgical furnace and some preferred embodiments and variants thereof will be described in greater detail.

(28) The metallurgical furnace 5 comprises a shell 3 and a refractory lining 4.

(29) The metallurgical furnace 5 comprises additionally a taphole assembly opening 2 extending through the shell 3 and the refractory lining 4 of a metallurgical furnace 5.

(30) The metallurgical furnace 5 comprises additionally a taphole assembly 1 for leading melt from the inside of the metallurgical furnace 5 to the outside of the metallurgical furnace 5 arranged in the taphole assembly opening 2. The taphole assembly 1 may be arranged in the taphole assembly opening 2 so that the taphole assembly 1 extends from the outside of the metallurgical furnace 5 in the taphole assembly opening 2 only through the shell 3 of the metallurgical furnace 5 and not in the taphole assembly opening 2 to the refractory lining 4. Alternatively, the taphole assembly 1 may be arranged in the taphole assembly opening 2 so that the taphole assembly 1 extends from the outside of the metallurgical furnace 5 in the taphole assembly opening 2 through the shell 3 of the metallurgical furnace 5 and at least partly through the refractory lining 4.

(31) The taphole assembly 1 comprises a frame section of metal 6 and at least one refractory insert channel element 7 arranged in a seat 8 of the frame section of metal 6 and having a channel 9 for melt.

(32) The frame section of metal 6 comprises preferably, but not necessarily, at least two identical frame parts of metal 10. Said at least two identical frame parts of metal 10 are connected such that a connection face 12 between said at least two identical frame parts of metal 10 cuts the seat 8 for the refractory insert channel element 7 such that an identical longitudinal groove 11 is formed in each of said at least two identical frame parts of metal 10.

(33) The taphole assembly 1 comprises preferably, but not necessarily, cooling channels 13 for circulation of a cooling medium in the frame section of metal 6. In the taphole assembly 1 shown in the figures, the cooling channels 13 comprise both cooling channels 13 formed inside said at least two identical frame parts of metal 10 and cooling channels 13 formed by pipes outside said at least two identical frame parts of metal 10.

(34) The frame section of metal 6 may, as in the embodiment shown in FIGS. 2 to 8, comprise two identical frame parts of metal 10 so that each of said two identical frame part of metal comprises an identical longitudinal groove 11 in the form of a straight half-cylindrical groove. In the embodiment shown in FIGS. 2 to 8 the taphole assembly 1 comprises three refractory insert channel elements 7, which are cylindrical and which each have a concentric channel 9 for melt.

(35) The frame section of metal 6 comprises in another embodiment (not shown in the figures) four identical frame parts of metal 10 so that each of said four identical frame parts of metal 10 comprising an identical longitudinal groove 11 in the form of a straight semi-cylindrical groove, more precisely in the form of a quarter-cylindrical groove. In this embodiment the taphole assembly 1 comprises at least one refractory insert channel element 7 that is cylindrical and which each have a concentric channel 9 for melt.

(36) The frame section of metal 6 comprises in another embodiment (not shown in the figures) two identical frame parts of metal 10. In this embodiment each of said to frame part of metal may comprise an identical longitudinal groove 11 in the form of a straight half-cylindrical groove and at least one refractory insert channel element 7 that is cylindrical and that may have a concentric channel 9 for melt. Alternatively each of said to frame part of metal may comprise an identical longitudinal groove 11 in the form of a cuboid-shaped groove and at least one refractory insert channel element 7 that is cuboid-shaped and that may have a cylindrical channel 9 for melt.

(37) The frame section of metal 6 comprises in another embodiment (not shown in the figures) four identical frame parts of metal 10. In this embodiment each of said to frame part of metal may comprise an identical longitudinal groove 11 in the form of a straight half-cylindrical groove and at least one refractory insert channel element 7 that is cylindrical and that may have a concentric channel 9 for melt. Alternatively each of said to frame part of metal may comprise an identical longitudinal groove 11 in the form of a cuboid-shaped groove and at least one refractory insert channel element 7 that is cuboid-shaped and that may have a cylindrical channel 9 for melt.

(38) The taphole assembly 1 may, as shown in the figures, comprise a separate face plate of metal 14 releasable fastened to the identical frame parts of metal 10. The separate face plate of metal 14 may be made of steel.

(39) The taphole assembly 1 may, as shown in the figures, comprise a separate flange element 15 for fastening the taphole assembly to the metallurgical furnace 5, which separate flange element 15 is releasable fastened to said at least two identical frame parts of metal 10, and which separate flange element 15 at least partly surrounding said at least two identical frame parts of metal 10. The separate flange element 15 may be made of metal such as steel.

(40) The frame section of metal 6 is preferable, but not necessarily, at least partly made of copper and/or copper alloy. Next the method for manufacturing a taphole assembly and some preferred embodiments and variants thereof will be described in greater detail.

(41) The method comprises a first providing step for providing a frame section of metal 6 to be arranged in a taphole assembly opening 2 extending through a shell 3 and a refractory lining 4 of a of a metallurgical furnace 5.

(42) The method comprises providing the frame section of metal 6 with a seat 8 for at least one refractory insert channel element 7.

(43) The method comprises a second providing step for providing at least one refractory insert channel element 7 having a channel 9 for melt

(44) The method comprises arranging said at least one refractory insert channel element 7 having a channel 9 for melt in the seat 8 of the frame section of metal 6.

(45) The method may comprise providing the taphole assembly with cooling channels 13 for circulation of a cooling medium in the frame section of metal 6.

(46) The method may comprise providing in the first providing step a frame section of metal 6 comprising at least two identical frame parts of metal 10 and providing the frame section of metal 6 with a seat 8 for at least one refractory insert channel element 7 so that said at least two identical frame parts of metal 10 are connectable such that a connection face 12 between said at least two identical frame parts of metal 10 cuts the seat 8 for the refractory insert channel element 7 such that an identical longitudinal groove 11 is formed in each of said at least two identical frame parts of metal 10.

(47) The method may comprise providing in the first providing step a frame section of metal 6 comprising two identical frame parts of metal 10 and providing each frame part of metal 10 i.e. both identical frame parts of metal 10 with an identical longitudinal groove 11 in the form of a straight half-cylindrical groove. In this case the method comprises preferably, but not necessarily, providing in the second providing step at least one refractory insert channel element 7 that cylindrical and that has a concentric channel 9 for melt.

(48) The may comprise providing in the first providing step a frame section of metal 6 comprises four identical frame parts of metal 10 and providing each frame part of metal 10 i.e. all four identical frame parts of metal 10 with a longitudinal groove 11 in the form of a straight semi-cylindrical groove. In this case the method comprises preferably, but not necessarily, providing in the second providing step at least one refractory insert channel element 7 that cylindrical and that has a concentric channel 9 for melt.

(49) The method may comprise a third providing for providing a separate face plate of metal 14 and a step for releasable fastening the separate face plate of metal 14 to said at least two identical frame parts of metal 10.

(50) The method may comprise a fourth providing step for providing a separate flange element 15 for fastening the taphole assembly to a metallurgical furnace 5 and a step for releasable fastening the separate flange element 15 to said at least two identical frame parts of metal 10 so that the separate flange element 15 at least partly surrounds said at least two identical frame parts of metal 10.

(51) The method may comprise providing in the first providing step a frame section of metal 6 that is at least partly made of copper and/or copper alloy.

(52) It is apparent to a person skilled in the art that as technology advanced, the basic idea of the invention can be implemented in various ways. The invention and its embodiments are therefore not restricted to the above examples, but they may vary within the scope of the claims.