Flexible duct system
10190784 ยท 2019-01-29
Assignee
Inventors
Cpc classification
F24F13/0218
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/0209
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F3/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2003/0448
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A flexible duct system has fittings connecting sections of the flexible duct which are pulled taut between adjacent ones of the fittings. A first fitting has a first end and a second end. The second end is distally disposed from the first end and defines a second terminal end and having a second end profile. A second fitting has a forward end and a rearward end. The forward end preferably faces toward the first fitting, spaced apart from the second end of the first fitting. The forward end defines a third terminal end and a third end profile. The rearward end is distally disposed from the forward end, and defines a fourth terminal end and a fourth end profile. The end profiles preferably each include a tapered surface and a catch shoulder. The tapered surfaces circumferentially extend around a central axis of a respective end profile and face in directions which extend outward of the respective end profile with the tapered surfaces narrowing in the respective outwardly extending direction. The catch shoulders face in respective directions opposed to the outwardly extending directions and are spaced apart from respective outward terminal ends of the respective end profile to define abutments. The fittings are formed to provide Tee fittings, reducer fittings, and end caps, and include support members for securing the fittings in fixed positions. Some fittings have ends with spaced apart multiple end profiles of progressively reduced sizes with cut lines disposed between the multiple end profiles.
Claims
1. A flexible duct system for connecting between an air handling unit and one or more building spaces for passing building air between the air handling unit and the one or more building spaces, the flexible duct system comprising: a first fitting connected to the air handling unit, said first fitting having a first fitting longitudinal axis, a first end facing in a first direction and connected to the air handling unit for passing an air flow there-between, and a second end which is distally disposed from the air handling unit, said second end defining a second terminal end and having a second end profile; a first flexible duct having a first end portion fitting over said second end profile of said first fitting, and said first flexible duct further having a second end portion which is distally disposed from said first end portion; a first band extending around said first end portion of said first flexible duct and engaging against said second end profile to fixedly secure said first end portion of said first flexible duct to said first fitting; a second fitting which is spaced apart from said first fitting, said second fitting having a second fitting longitudinal axis and a forward end which defines a third terminal end, said forward end having a third end profile; said second portion of said first flexible duct section fitting over said third end profile of said second fitting; a second band extending around said second end portion of said first flexible duct and engaging against said third end profile to fixedly secure said second end portion of said first flexible duct to said forward end of said second fitting; and wherein said first flexible duct is pulled taut between said first fitting and said second fitting, and held in place by said first and second bands engaging respective ones of said second end profile and said third end profile.
2. The flexible duct system according to claim 1, wherein said second end profile comprises: a tapered surface and a catch shoulder, wherein said tapered surface circumferentially extends around said first fitting longitudinal axis and faces in a second direction which extends outward of said first fitting with said tapered surface narrowing in the second direction, and said catch shoulder faces in a direction opposed to said second direction and is spaced apart from said terminal end to define an abutment; and wherein said third end profile comprises a third tapered surface and a third catch shoulder, wherein said third tapered surface circumferentially extends around said second fitting longitudinal axis and faces in a third direction which extends outward of said second fitting with said third tapered surface narrowing in the third direction, and said third catch shoulder faces in a general direction opposed to said third direction and is spaced apart from said third terminal end to define a third abutment.
3. The flexible duct system according to claim 2, wherein said second fitting has a third fitting rearward end which defines an end cap which seals said third fitting rearward end from airflow there-through.
4. The flexible duct system according to claim 2, wherein said second fitting comprises a T-fitting, such that at least one branch duct extends to pass a portion of an air flow in a direction transverse to an air flow entering said second fitting.
5. The flexible duct system according to claim 2, wherein said first and second fittings are formed of thermoplastic materials.
6. The flexible duct system according to claim 1, wherein said second fitting comprises a reducer fitting, such that at least a respective one of a first cross-sectional area of said third end is larger than a second cross-sectional area of said fourth end.
7. The flexible duct system according to claim 1, further comprising at least one of said first and second fittings having at least one support member which exteriorly extends from an intermediate portion of said second fitting, said support members providing a mount for fixedly securing said second fitting in fixed relation to the building.
8. A flexible duct system for connecting between an air handling unit and one or more building spaces for passing building air between the air handling unit and the one or more building spaces, the flexible duct system comprising: a first fitting connected to the air handling unit, said first fitting having a first fitting longitudinal axis, a first end facing in a first direction and connected to the air handling unit for passing an air flow there-between, and a second end which is distally disposed from the air handling unit, said second end defining a second terminal end and having a second end profile; a first flexible duct having a first end portion fitting over said second end profile of said first fitting, and said first flexible duct further having a second end portion which is distally disposed from said first end portion; a first band extending around said first end portion of said first flexible duct and engaging against said second end profile to fixedly secure said first end portion of said first flexible duct to said first fitting; a second fitting which is spaced apart from said first fitting, said second fitting having a second fitting longitudinal axis and a forward end which defines a third terminal end, said forward end having a third end profile; said second portion of said first flexible duct section fitting over said third end profile of said second fitting; a second band extending around said second end portion of said first flexible duct and engaging against said third end profile to fixedly secure said second end portion of said first flexible duct to said forward end of said second fitting; and said first and second fittings each having at least one support member which exteriorly extends from an intermediate portion of a respective one of said first and second fittings, providing mounts for fixedly securing said first and second fittings in fixed relation to the building, and wherein said support members define support bars which extend in spaced apart relation from exterior surfaces of respective ones of said first and second fittings.
9. A flexible duct system for connecting between an air handling unit and one or more building spaces for passing building air between the air handling unit and the one or more building spaces, the flexible duct system comprising: a first fitting connected to the air handling unit, said first fitting having a first fitting longitudinal axis, a first end facing in a first direction and connected to the air handling unit for passing an air flow there-between, and a second end which is distally disposed from the air handling unit, said second end defining a second terminal end and having a second end profile; a first flexible duct having a first end portion fitting over said second end profile of said first fitting, and said first flexible duct further having a second end portion which is distally disposed from said first end portion; a first band extending around said first end portion of said first flexible duct and engaging against said second end profile to fixedly secure said first end portion of said first flexible duct to said first fitting; a second fitting which is spaced apart from said first fitting, said second fitting having a second fitting longitudinal axis and a forward end which defines a third terminal end, said forward end having a third end profile; said second portion of said first flexible duct section fitting over said third end profile of said second fitting; a second band extending around said second end portion of said first flexible duct and engaging against said third end profile to fixedly secure said second end portion of said first flexible duct to said forward end of said second fitting; and wherein at least one of said ends of said first and second fitting have multiple end profiles, each of said multiple end profiles disposed in alignment for tapering in an outward direction for being received in respectively smaller nominal sizes of flex ducting.
10. The flexible duct system according to claim 9, wherein said multiple end profiles are spaced apart with cut-lines disposed between adjacent ones of said multiple ends.
11. A flexible duct system for connecting between an air handling unit and one or more building spaces for passing building air between the air handling unit and the one or more building spaces, the flexible duct system comprising: a transition fitting mounted to a plenum connected directly to the air handling unit, said transition fitting providing a square to round transition having a transition fitting longitudinal axis, a first end facing in a first direction and having a square shape which is mounted directly to the plenum, and a second end which is distally disposed from the plenum, said second end defining a second terminal end and which is of a round shape having a second end profile which includes a tapered surface and a catch shoulder, wherein said tapered surface circumferentially extends around said transition fitting longitudinal axis and faces in a second direction which extends outward of said transition fitting with said tapered surface narrowing in the second direction, and said catch shoulder faces in a direction opposed to said second direction and is spaced apart from said second terminal end to define an abutment; a first flexible duct having a first end portion fitting over said tapered surface and said catch shoulder of said second end of said transition fitting, and said first flexible duct further having a second end portion which is distally disposed from said first end portion; a first band extending around said first end portion of said first flexible duct and engaging against said catch shoulder to fixedly secure said first end portion of said first flexible duct to said transition fitting; a second fitting which is spaced apart from said transition fitting, said second fitting having a second fitting longitudinal axis and a forward end which defines a third terminal end, said forward end having a third end profile which includes a third tapered surface and a third catch shoulder, wherein said third tapered surface circumferentially extends around said second fitting longitudinal axis and faces in a third direction which extends outward of said second fitting with said third tapered surface narrowing in the third direction, and said third catch shoulder faces in a general direction opposed to said third direction and is spaced apart from said third terminal end to define a third abutment; said second portion of said first flexible duct fitting over said third tapered surface and said third catch shoulder of said second fitting; and a second band extending around said second end portion of said first flexible duct and engaging against said third catch shoulder to fixedly secure said second end portion of said first flexible duct to said forward end of said second fitting.
12. The flexible duct system according to claim 11, further comprising: said second fitting having a rearward end which is spaced apart from said forward end and defines a fourth terminal with a centrally disposed axis, said rearward end having a fourth end profile which includes a fourth tapered surface and a fourth catch shoulder, wherein said fourth tapered surface circumferentially extends around said centrally disposed axis and faces in a fourth direction which extends outward of said second fitting with said fourth tapered surface narrowing in the fourth direction, and said fourth catch shoulder faces in a general direction opposed to said fourth direction and is spaced apart from said fourth terminal end to define a fourth abutment; a third fitting which is spaced apart from said second fitting, said third fitting having a third fitting longitudinal axis and a third fitting forward end which defines a fifth terminal end, said third fitting forward end having a fifth end profile which includes a fifth tapered surface and a fifth catch shoulder, wherein said fifth tapered surface circumferentially extends around said third fitting longitudinal axis and faces in a fifth direction which extends outward of said third fitting with said fifth tapered surface narrowing in the fifth direction, and said fifth catch shoulder faces in a second general direction opposed to said fifth direction and is spaced apart from said fifth terminal end to define a fifth abutment; a second flexible duct having a third end portion fitting over said fourth tapered surface and said fourth catch shoulder of said rearward end of said second fitting, and said second flexible duct further having a fourth end portion which is distally disposed from said third end portion; a third band extending around said first end portion of said second flexible duct and engaging against said catch shoulder to fixedly secure said third end portion of said second flexible duct to said transition fitting; said fourth end portion of said second flexible duct section fitting over said fifth tapered surface and said fifth catch shoulder of said second fitting; and a fourth band extending around said fourth end portion of said second flexible duct and engaging against said fifth catch shoulder to fixedly secure said fourth end portion of said second flexible duct to said fifth end of said third fitting.
13. The flexible duct system according to claim 12, wherein said third fitting has a third fitting rearward end which defines an end cap which seals said third fitting rearward end from airflow there-through.
14. The flexible duct system according to claim 12, wherein at least one of said second fitting and said third fitting comprises a T-fitting, such that at a least one branch duct extends to pass a portion of an air flow in a direction transverse to an air flow entering said at least one of said second and third fittings.
15. The flexible duct system according to claim 12, wherein said first and second flexible duct sections are pulled taut between respective ones of said transition fitting and said second fitting, and said second fitting and said third fitting.
16. The flexible duct system according to claim 12, wherein said second and third fittings are formed of thermoplastic materials.
17. The flexible duct system according to claim 11, wherein at least one of said second fitting and said third fitting comprises a reducer fitting, such that at least a respective one of a first cross-sectional area of said third end and said fifth is larger than a second cross-sectional area of said fourth end and said sixth end, respectively.
18. The flexible duct system according to claim 11, further comprising said second fitting having at least one support member which exteriorly extends from an intermediate portion of said second fitting, said support members providing a mount for fixedly securing said second fitting in fixed relation to the building.
19. A flexible duct system for connecting between an air handling unit and one or more building spaces for passing building air between the air handling unit and the one or more building spaces, the flexible duct system comprising: a transition fitting mounted to a plenum connected directly to the air handling unit, said transition fitting having a transition fitting longitudinal axis, a first end facing in a first direction and mounted directly to the plenum, and a second end which is distally disposed from the plenum, said second end defining a second terminal end and having a second end profile which includes a tapered surface and a catch shoulder, wherein said tapered surface circumferentially extends around said transition fitting longitudinal axis and faces in a second direction which extends outward of said transition fitting with said tapered surface narrowing in the second direction, and said catch shoulder faces in a direction opposed to said second direction and is spaced apart from said second terminal end to define an abutment; a first flexible duct having a first end portion fitting over said tapered surface and said catch shoulder of said second end of said transition fitting, and said first flexible duct further having a second end portion which is distally disposed from said first end portion; a first band extending around said first end portion of said first flexible duct and engaging against said catch shoulder to fixedly secure said first end portion of said first flexible duct to said transition fitting; a second fitting which is spaced apart from said transition fitting, said second fitting having a second fitting longitudinal axis and a forward end which defines a third terminal end, said forward end having a third end profile which includes a third tapered surface and a third catch shoulder, wherein said third tapered surface circumferentially extends around said second fitting longitudinal axis and faces in a third direction which extends outward of said second fitting with said third tapered surface narrowing in the third direction, and said third catch shoulder faces in a general direction opposed to said third direction and is spaced apart from said third terminal end to define a third abutment; said second portion of said first flexible duct fitting over said third tapered surface and said third catch shoulder of said second fitting; a second band extending around said second end portion of said first flexible duct and engaging against said third catch shoulder to fixedly secure said second end portion of said first flexible duct to said forward end of said second fitting; and said second and third fittings each having at least one support member which exteriorly extends from an intermediate portion of a respective one of said second and third fittings, providing mounts for fixedly securing said second and third fittings in fixed relation to the building, and wherein said support members define support bars which extend in spaced apart relation from exterior surfaces of respective ones of said second and third fittings.
20. A flexible duct system for connecting between an air handling unit and one or more building spaces for passing building air between the air handling unit and the one or more building spaces, the flexible duct system comprising: a transition fitting mounted to a plenum connected directly to the air handling unit, said transition fitting having a transition fitting longitudinal axis, a first end facing in a first direction and mounted directly to the plenum, and a second end which is distally disposed from the plenum, said second end defining a second terminal end and having a second end profile which includes a tapered surface and a catch shoulder, wherein said tapered surface circumferentially extends around said transition fitting longitudinal axis and faces in a second direction which extends outward of said transition fitting with said tapered surface narrowing in the second direction, and said catch shoulder faces in a direction opposed to said second direction and is spaced apart from said second terminal end to define an abutment; a first flexible duct having a first end portion fitting over said tapered surface and said catch shoulder of said second end of said transition fitting, and said first flexible duct further having a second end portion which is distally disposed from said first end portion; a first band extending around said first end portion of said first flexible duct and engaging against said catch shoulder to fixedly secure said first end portion of said first flexible duct to said transition fitting; a second fitting which is spaced apart from said transition fitting, said second fitting having a second fitting longitudinal axis and a forward end which defines a third terminal end, said forward end having a third end profile which includes a third tapered surface and a third catch shoulder, wherein said third tapered surface circumferentially extends around said second fitting longitudinal axis and faces in a third direction which extends outward of said second fitting with said third tapered surface narrowing in the third direction, and said third catch shoulder faces in a general direction opposed to said third direction and is spaced apart from said third terminal end to define a third abutment; said second portion of said first flexible duct fitting over said third tapered surface and said third catch shoulder of said second fitting; a second band extending around said second end portion of said first flexible duct and engaging against said third catch shoulder to fixedly secure said second end portion of said first flexible duct to said forward end of said second fitting; and wherein at least one of said third and fourth ends of said second fitting have multiple end profiles, each of said multiple end profiles disposed in alignment for tapering in an outward direction for being received in respectively smaller nominal sizes of flex ducting.
21. The flexible duct system according to claim 20, wherein said multiple end profiles are spaced apart with cut-lines disposed between adjacent ones of said multiple ends.
Description
DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the present invention and the advantages thereof, reference is now made to the following description taken in conjunction with the accompanying Drawings in which
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DETAILED DESCRIPTION OF THE INVENTION
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(23) The fittings 102, 114 and 126 are preferably cut to fit various nominal duct sizes. The following Table A shows typical nominal sizes for the reference letters listed in
(24) TABLE-US-00001 TABLE A Section Large Fitting Set Small Fitting Set A 18 8 B 20 10 C 22 12 D 24 14 E 16 F 6 6 G 7 7 H 8 8 I 9 9
(25) The present invention provides advantages of flexible duct installations with sections of flexible duct pulled taut between adjacent fittings. This provides for the ease and simplicity of installation of a flexible ducting system with the clean, tidy appearance of rigid ducting systems. End profiles are provided for the fittings to allow end portions of flexible duct sections to be fixedly secured to the fittings, with at least some of the fittings having mounting members for securing the fittings in fixed positions within buildings. The end profiles are preferably tapered and include abutments provided by shoulders spaced apart from terminal ends of the fittings for securing the flexible duct end portions with bands. Various fittings may have multiple end profiles spaced apart in adjacent relation with cut lines there-between to allow one fitting to be used for multiple flex duct sizes, reducing inventory requirements for duct installation businesses.
(26) Although the preferred embodiment has been described in detail, it should be understood that various changes, substitutions and alterations can be made therein without departing from the spirit and scope of the invention as defined by the appended claims.