High static gain bi-directional DC-DC resonant converter
10193459 · 2019-01-29
Assignee
Inventors
- Grover Victor TORRICO-BASCOPÉ (Kista, SE)
- Fernando Ruiz Gomez (Kista, SE)
- Cicero Da Silveira Postiglione (Kista, SE)
Cpc classification
H02M7/4811
ELECTRICITY
H02M1/0058
ELECTRICITY
H02M3/33546
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The present invention relates to a bi-directional DC-DC converter comprising: a first terminal, a second terminal, a transformer circuit, a first high voltage side coupled to said first terminal, and a second low voltage side coupled to said second terminal; wherein said first high voltage side and said second low voltage side are coupled to each other by means of said transformer circuit, and said first high voltage side comprises a resonant tank circuit coupled between a first bridge circuit of said first high voltage side and a high voltage side of said transformer circuit. Furthermore, the invention also relates to a system comprising at least two such bi-directional DC-DC converters.
Claims
1. A bi-directional DC-DC converter comprising: a first terminal circuit; a second terminal circuit; a transformer circuit; a first high voltage side coupled to the first terminal circuit, wherein the first high voltage side comprises a resonant tank circuit coupled between a first bridge circuit of the first high voltage side and a high voltage side of the transformer circuit, wherein the resonant tank circuit comprises: a) a first branch comprising a first capacitor C.sub.r1 and a first inductor L.sub.r1 coupled in series; b) a second branch comprising a second inductor L.sub.r2 and a second capacitor C.sub.r2 coupled in series; and c) a third branch comprising a third capacitor C.sub.r3 and a third inductor L.sub.r3 coupled in series; wherein the first, second and third branches are coupled to a common node, the second branch is coupled between the common node and a first terminal of the high voltage side of the transformer circuit and the third branch is coupled between the common node and a second terminal of the high voltage side of the transformer circuit; and a second low voltage side coupled to the second terminal circuit, wherein the first high voltage side and the second low voltage side are coupled to each other via the transformer circuit.
2. The bi-directional DC-DC converter according to claim 1, wherein the resonant tank circuit comprises: a first branch comprising a first capacitor C.sub.r1 and a first inductor L.sub.r1 coupled in series; a second capacitor C.sub.r2; and a second inductor L.sub.r2; wherein the first branch, the second inductor L.sub.r2 and the second capacitor C.sub.r2 are coupled to a common node; wherein the second capacitor C.sub.r2 is coupled between the common node and a first terminal of the high voltage side of the transformer circuit; and wherein the second inductor L.sub.r2 is coupled between the common node and a second terminal of the high voltage side of the transformer circuit.
3. The bi-directional DC-DC converter according to claim 2, wherein: a first terminal of the first capacitor C.sub.r1 forms a first terminal of the resonant tank circuit; a second terminal of the first capacitor C.sub.r1 is connected to a first terminal of the first inductor L.sub.r1; a second terminal of the first inductor L.sub.r1 is connected to a first terminal of the second capacitor C.sub.r2 and to a first terminal of the second inductor L.sub.r2; a second terminal of the second inductor L.sub.r2 forms a third terminal of the resonant tank circuit; and a second terminal of the second capacitor C.sub.r2 forms a second terminal of the resonant tank circuit.
4. The bi-directional DC-DC converter according to claim 3, wherein: the first terminal of the resonant tank circuit and the third terminal of the resonant tank circuit are connected to the first bridge circuit; and the second terminal of the resonant tank circuit and the third terminal of the resonant tank circuit are connected to the high voltage side of the transformer circuit.
5. The bi-directional DC-DC converter according to claim 2, wherein: a) the first bridge circuit is a full bridge and the second low voltage side comprises a further full bridge coupled to a low voltage side of the transformer circuit; or b) the first bridge circuit is a half bridge, the second low voltage side comprises a push-pull circuit connected to the low voltage side of the transformer circuit wherein the low voltage side of the transformer circuit comprises a second winding comprising a center tap; or c) the first bridge circuit is a half bridge and the second low voltage side comprises a push-pull circuit with an autotransformer connected to the low voltage side of the transformer circuit.
6. The bi-directional DC-DC converter according to claim 1, wherein: a first terminal of the first capacitor C.sub.r1 forms a first terminal of the resonant tank circuit; a second terminal of the first capacitor C.sub.r1 is connected to a first terminal of the first inductor L.sub.r1; a second terminal of the first inductor L.sub.r1 is connected to a first terminal of the second inductor L.sub.r2 and to a first terminal of the third inductor L.sub.r3; a second terminal of the second inductor L.sub.r2 is connected to a first terminal of the second capacitor C.sub.r2; a second terminal of the second capacitor C.sub.r2 forms a second terminal of the resonant tank circuit; a second terminal of the third inductor L.sub.r3 is connected to a first terminal of the third capacitor C.sub.r3; and a second terminal of the third capacitor C.sub.r3 forms a third terminal of the resonant tank circuit.
7. The bi-directional DC-DC converter according to claim 6, wherein: the first terminal of the resonant tank circuit and the third terminal of the resonant tank circuit are connected to the first bridge circuit; and the second terminal of the resonant tank circuit and the third terminal of the resonant tank circuit are connected to the high voltage side of the transformer circuit.
8. The bi-directional DC-DC converter according to claim 1, wherein: a) the first bridge circuit is a full bridge and the second low voltage side comprises a further full bridge coupled to a low voltage side of the transformer circuit, or b) the first bridge circuit is a half bridge and the second low voltage side comprises a full bridge coupled to a low voltage side of the transformer circuit, or c) the first bridge circuit is a half bridge, the second low voltage side comprises a push-pull circuit connected to the low voltage side of the transformer circuit, wherein the low voltage side of the transformer circuit comprises a second winding comprising a center tap, or d) the first bridge circuit is a half bridge and the second low voltage side comprises a push-pull circuit with an autotransformer connected to the low voltage side of the transformer circuit.
9. The bi-directional DC-DC converter according claim 1, wherein at least two of the first inductor L.sub.r1, the second inductor L.sub.r2 and the third inductor L.sub.r3 are magnetically coupled to each other in one common magnetic core.
10. The bi-directional DC-DC converter according to claim 1, further comprising a second filter coupled between a positive terminal and a negative terminal of the second terminal circuit.
11. The bi-directional DC-DC converter according to claim 1, further comprising: a first filter coupled in parallel with the first bridge circuit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The appended drawings are intended to clarify and explain different embodiments of the present invention, in which:
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DETAILED DESCRIPTION
(12)
(13) Further, the HV side 107 and the LV side 109 are coupled to each other by means of the mentioned transformer circuit 105. Moreover, the HV side 107 comprises a resonant tank circuit 111 coupled between a first bridge circuit 113 of the HV side 107 and a HV side of the transformer (circuit) 105. The terminal circuits 101 and 103 of the converter 100 and the different implementation form of this converter 100 described in the following typically comprise a positive terminal (for applying or providing a positive potential) and a negative terminal (e.g. for applying or providing a negative or GND potential). These positive and negative terminals are typically connection terminals adapted for connecting to one or more other devices. In the forward direction (High voltage in-Low voltage out) of the converter 100, the first terminal circuit 101 forms in input of the converter 100 and the second terminal circuit 103 forms an output of the converter 100. In the reverse direction (Low voltage in-High voltage out) of the converter 100, the second terminal circuit 103 forms in input of the converter 100 and the first terminal circuit 101 forms an output of the converter 100.
(14) HV side and LV side mean that at the HV side typically the comparatively higher voltages are applied/are provided when compared to the LV side.
(15) According to an embodiment of the present invention, the resonant tank circuit 111 is of Capacitor-Inductor-Inductor-Capacitor (CLLC) type.
(16) In the CLLC bi-directional DC-DC converter 200 an example of a CLLC resonant tank 111 implemented in the HV side 107 of the bi-directional DC-DC converter is shown in
(17) With reference to
(18) A first terminal of the first capacitor C.sub.r1 forms a first (connection) terminal T1 of the CLLC resonant tank circuit 111. A second terminal of the first capacitor C.sub.r1 is connected to a first terminal of the first inductor L.sub.r1. A second terminal of the first inductor L.sub.r1 is connected to a first terminal of the second capacitor C.sub.r2 and to a first terminal of the second inductor L.sub.r2. Further, a second terminal of the second inductor L.sub.r2 forms a third (connection) terminal T3 of the resonant tank circuit 111. A second terminal of the second capacitor C.sub.r2 forms a (second) connection terminal T2 of the CLLC resonant tank circuit 111.
(19) Furthermore, the HV side 107 comprises a first full bridge circuit 113 coupled between the first HV terminal circuit 101 and the resonant tank circuit 111.
(20) The first connection terminal T1 of the resonant tank circuit 111 is connected between third S3 and fourth S4 switches of the first bridge circuit 113. The third connection terminal T3 of the resonant tank circuit 111 is connected between first S1 and second S2 switches of the first bridge circuit 113. The second connection terminal T2 of the resonant tank circuit 111 is connected to a first terminal of the HV side (e.g. a first ending of a first winding) of the transformer circuit 105, and the third connection terminal T3 of the resonant tank circuit 111 is connected to a second terminal of the HV side (of a second ending of the first winding) of the transformer circuit 105.
(21) In other words the CLLC resonant circuit 111 according to this embodiment comprises a first branch comprising a first capacitor C.sub.r1 and a first inductor L.sub.r1 coupled in series with each other, a second capacitor C.sub.r2 and a second inductor L.sub.r2. The first branch, said second inductor L.sub.r2 and said second capacitor are coupled to a common node C. Said second capacitor C.sub.r2 is coupled between said common node C and the first terminal of said high voltage side of said transformer circuit 105. Said second inductor L.sub.r2 is coupled between said common node C and the second terminal of said high voltage side of said transformer circuit 105.
(22) The values for the different capacitors and inductors of the present resonant tank 111 are dependent on the particular application.
(23) The HV side 107 includes the first terminal circuit 101 which is connected to first and second terminals of a first filter 117 implemented as a capacitor C.sub.HV in this particular example. In detail, the first filter 117 is connected between the positive terminal and the negative terminal of the first terminal circuit 101.
(24) The first and second terminals of the first filter 117 are in turn connected to a positive terminal and a negative terminal of the full bridge circuit 113, respectively. The full bridge circuit 113 comprises switches S1, S2, S3 and S4 implemented as N-Channel Mosfet transistors in this example. However, other implementations for the switches are possible too (such as Insulated Gate Bipolar Transistor, IGBT; Metal Oxide Silicon Field Effect Transistor, MOSFET; Junction Gate Field-Effect Transistor, JFET; Gate Turn-off Thyristor, GTO).
(25) Mentioned switches S1, S2, S3 and S4 of the full bridge circuit 113 of the HV side are followed by the above described CLLC resonant tank circuit 111, which in turn is connected to the HV side of the transformer circuit 105. The transformer circuit 105 magnetically couples the HV side 107 and the LV side 109 of the converter device 200.
(26) Further, first and second terminals of the LV side (e.g. endings of a second winding) of the transformer (circuit) 105 are connected to a second full bridge circuit 115 of the LV side 109. The second full bridge circuit 115 includes first Sr.sub.1, second Sr.sub.2, third Sr.sub.3 and fourth Sr.sub.4 switches. A positive and a negative connection terminals of the second full bridge circuit 115 are connected to first and second terminals of a second filter 119 of the LV side 109 which in this example is implemented as a capacitor C.sub.LV. Finally, the first and second terminals of the second filter 119 are connected to the second terminal circuit 103 of the present DC-DC converter 200. In detail, the first filter 117 is connected between the positive terminal and the negative terminal of the second terminal circuit 103.
(27) The voltage gain characteristics for both forward (shown in
(28) The y-axis represents the voltage and the x-axis represents the frequency. As it can be seen in the graphs of
(29) Based on the configuration of the LV side 107 of the above described converter, different topological implementation forms of the bi-directional DC-DC converter are possible which are illustrated in
(30) In the converter 210 shown in
(31) The HB circuit 113 in the HV side 107 in
(32) The FB circuit in the LV side 109 in
(33) In the converter 220 as shown in
(34) The PP-autotransformer circuit 116 in the LV side in
(35) In the converter 230 shown in
(36) According to an embodiment of the present invention, the tank circuit 111 is of three Inductor-Capacitor type, i.e. Inductor-Capacitor-Inductor-Capacitor-Inductor-Capacitor, denoted 3LC in this disclosure.
(37) From left in
(38) In the example shown in
(39) Alternatively, also an implementation with a push pull-autotransformer circuit 116 on the LV side 109 would be possible (as shown in
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(41) In other words the proposed 3LC resonant tank configuration shown in
(42) The features of this resonant tank 111 are unique as it increases the voltage gain for both directions to be greater than 1, which is the gain obtained at the resonant frequency. This feature makes it possible to achieve WIWO voltage variation.
(43) The voltage gain characteristics for both forward and reverse mode are shown in
(44) In
(45) Based on the 3LC resonant tank 111, we have different converter topological circuits that are illustrated (additionally to the one shown in
(46) The FB, HB and PP circuits in
(47) For high power applications, interleaving two or more DC-DC converters of embodiments of the present invention is preferred so as to obtain a bi-directional DC-DC converter system.
(48) For instance, one possible configuration is to have series connection of the HV sides 107a, 107b, . . . , 107n of the DC-DC converters and parallel connection of the LV sides 109a, 109b, 109n of the DC-DC converters. This configuration setup is illustrated in the systems in
(49) Other configurations for the connection of the individual converters the system 1000 are: in parallel in the HV side 107 and in series in the LV side 109, in series in the HV side 107 and in series in the LV side 109, and in parallel in the HV side 107 and in parallel in the LV side 109.
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(52) Although the examples in
(53) Finally, it should be understood that the present invention is not limited to the embodiments described above, but also relates to and incorporates all embodiments within the scope of the appended independent claims.