Seat belt retractor and seat belt device
10189439 ยท 2019-01-29
Assignee
Inventors
Cpc classification
B60R22/1954
PERFORMING OPERATIONS; TRANSPORTING
B60R22/4676
PERFORMING OPERATIONS; TRANSPORTING
B60R2022/288
PERFORMING OPERATIONS; TRANSPORTING
B60R22/1855
PERFORMING OPERATIONS; TRANSPORTING
B60R22/3413
PERFORMING OPERATIONS; TRANSPORTING
B60R22/405
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60R22/28
PERFORMING OPERATIONS; TRANSPORTING
B60R22/185
PERFORMING OPERATIONS; TRANSPORTING
B60R22/195
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided are a seat belt retractor and a seat belt device with which it is possible to improve energy absorption characteristics and a restraining property. The seat belt retractor includes a spool that performs winding of a webbing for restraining an occupant, a shaft inserted through an axial center of the spool, and a locking base connected to the shaft and capable of switching between a rotating state and a non-rotating state. The seat belt retractor further includes a load adjustment member disposed between the shaft and the locking base and that blocks or reduces load transmission in a case where a load equal to or greater than a threshold is applied to the shaft, and an energy absorption device disposed between the spool and the locking base and capable of changing an energy absorption amount according to a relative rotation speed between the spool and the locking base. The energy absorption device is connected in parallel with the load adjustment member.
Claims
1. A seat belt retractor provided with a spool configured to perform winding of a webbing for restraining an occupant, a shaft inserted through an axial center of the spool, and a locking base connected to the shaft and capable of switching between a rotating state and a non-rotating state, the seat belt retractor comprising: a load adjustment member disposed between the shaft and the locking base and configured to block or reduce load transmission in a case where a load equal to or greater than a threshold is applied to the shaft; and an energy absorption device disposed between the spool and the locking base and capable of changing an energy absorption amount according to a relative rotation speed between the spool and the locking base, wherein the energy absorption device is connected in parallel with the load adjustment member, and wherein the energy absorption device includes a housing coaxially disposed on a spool side, a clutch plate coaxially disposed on a locking base side, and a drag generation member housed inside the housing and configured to generate drag according to a relative rotation speed between the housing and the clutch plate, and wherein the housing has a pair of facing planes facing a front surface and a back surface of the clutch plate, wherein annular corrugated grooves are formed on the pair of facing planes such that projections and recesses thereof are synchronous with each other, the drag generation member includes a plurality of driving pins having both ends thereof inserted into the corrugated grooves, and the clutch plate has a plurality of openings through which the plurality of driving pins is inserted so as to be capable of moving along the corrugated grooves.
2. The seat belt retractor according to claim 1, wherein the plurality of driving pins includes a cylindrically-shaped first driving pin configured to abut on the opening by relative rotation of the clutch plate to the housing, and a crescent-pillar-shaped second driving pin configured to move by being pushed by the first driving pin.
3. A seat belt device comprising: a webbing configured to restrain an occupant to a seat; a seat belt retractor configured to perform winding of the webbing; a belt anchor configured to fix the webbing to a vehicle body side; a buckle disposed to a lateral face of the seat; and a tongue disposed to the webbing, wherein the seat belt retractor is the seat belt retractor according to claim 2.
4. The seat belt retractor according to claim 1, wherein the load adjustment member is any of a load limiter, a torque limiter, a torsion bar integrally formed with the shaft, and an energy absorption member.
5. A seat belt device comprising: a webbing configured to restrain an occupant to a seat; a seat belt retractor configured to perform winding of the webbing; a belt anchor configured to fix the webbing to a vehicle body side; a buckle disposed to a lateral face of the seat; and a tongue disposed to the webbing, wherein the seat belt retractor is the seat belt retractor according to claim 1.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
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DESCRIPTION OF EMBODIMENTS
(8) Hereinafter, embodiments of the present invention are described by using
(9) As illustrated in
(10) In general, the seat belt retractor 1 includes abase frame that rotatably houses the spool 2 and the shaft 3. One end of the shaft 3 is connected to one end side of the spool 2 (for example, an end portion on the left in
(11) Thus, the one end of the shaft 3 always rotates in link with the spool 2 while the other end of the shaft 3 is in a rotatable state (rotating state) when the locking base 4 is in a non-restrained state and is in a non-rotatable state (non-rotating state) when the locking base 4 is in a restrained state. That is, the shaft 3 may be switched between the rotating state and the non-rotating state whether the locking base 4 is in the non-restrained state or in the restrained state.
(12) The load adjustment member 5 is connected between the shaft 3 and the locking base 4. The load adjustment member 5 is a component that blocks or reduces the load transmission by cutting or relaxing a link between two objects in a case where an overload is caused due to the load equal to or greater than a predetermined threshold generated between the two objects. The load adjustment member 5, for example, is a load limiter or a torque limiter. As the load limiter or the torque limiter, it is possible to arbitrary select from load limiters or torque limiters of various forms available on the market for use. As illustrated in
(13) By disposing such load adjustment member 5, in a case where the locking base 4 is in the restrained state, that is, in a case where the shaft 3 is in the non-rotating state, even when torque (load) is transmitted from the spool 2 to the shaft 3, it is possible to hold the shaft 3 in the non-rotating state until the torque (load) reaches the threshold. Once the torque (load) transmitted from the spool 2 to the shaft 3 reaches the threshold, the load adjustment member 5 functions, and the shaft 3 rotates relative to the locking base 4.
(14) Between the spool 2 and the locking base 4, the energy absorption device 6 is connected so as to be in parallel with the load adjustment member 5. Note that in the conceptual diagrams illustrated in
(15) Since the energy absorption device 6 is disposed in parallel with the load adjustment member 5, in a state where the load adjustment member 5 is not functioning, that is, in a state where the torque (load) transmitted from the spool 2 to the shaft 3 does not reach the threshold, the relative rotary motion is not generated between the spool 2 and the locking base 4, whereby the energy absorption device 6 does not function. On the other hand, in a state where the load adjustment member 5 is functioning, that is, in a state where the torque (load) transmitted from the spool 2 to the shaft 3 reaches the threshold, the shaft 3 rotates by following the spool 2, whereby the relative rotary motion is generated between the spool 2 and the locking base 4, and the energy absorption device 6 functions.
(16) Here, an effect of the seat belt retractor 1 having the above-described configuration is described with reference to
(17) An assumption is made when time t=0, the locking base 4 is restrained, and the shaft 3 (torsion bar 35) is in the non-rotating state. When the webbing W is drawn out in this state, a torque (load) is transmitted from the spool 2 to the shaft 3 (torsion bar 35), and as illustrated in
(18) Then, when the shaft applied load reaches the threshold at t1 of the time t, the load adjustment member 5 functions, and the relative rotary motion is generated between the spool 2 and the locking base 4, whereby the relative rotation speed gradually increases as illustrated in
(19) An inclination of the relative rotation speed illustrated in
(20) According to this embodiment described above, until the load equal to or greater than the threshold is applied to the shaft 3, it is possible to hold such that the spool 2 and the locking base 4 do not rotate relative to each other by the load adjustment member 5. Thus, even at an initial stage of a vehicle crash, it is possible to suppress functioning of the energy absorption device 6 by the load adjustment member 5 and to restrain the occupant to a seat, whereby it is possible to improve a restraining property of the seat belt retractor 1.
(21) In a case where the load equal to or greater than the threshold is applied to the shaft 3, the load adjustment member 5 functions, and the relative rotary motion is generated between the spool 2 and the locking base 4, whereby the energy absorption device 6 functions. At this time, by using the energy absorption device 6 capable of changing the energy absorption amount according to the relative rotation speed, it is possible to steplessly change energy absorption characteristics as well as to perform appropriate energy absorption according to a difference in the physical constitution among the occupants and the like, whereby it is possible to improve the energy absorption characteristics of the seat belt retractor 1.
(22) Next, a specific structure of the seat belt retractor 1 according to the above-described embodiment is described with reference to
(23) As illustrated in
(24) Similarly with a conventional seat belt reactor, the illustrated seat belt retractor 1 includes a U-shaped base frame 11 having a square section and rotatably housing the spool 2, a spring unit 12 disposed to one end of the torsion bar 35, a lock mechanism 13 disposed to the other end of the torsion bar 35, an acceleration sensor 14 that detects acceleration of a vehicle, and a pretensioner 15 that eliminates a space between the occupant and the webbing W by winding the webbing W up by rotating the spool 2 at the time of a vehicle crash and the like. The base frame 11 may also include a tight plate 11a that couples both side portions. Note that the pretensioner 15 may be omitted as necessary.
(25) As illustrated in
(26) As illustrated in
(27) As illustrated in
(28) When the acceleration sensor 14 detects the acceleration generated to the vehicle due to the vehicle crash and the like, rotation of the lock gear 13b is restricted by the actuator 14a. In a case where the webbing W is rapidly drawn out, the flywheel 13c swings by inertia force and engages with a tooth formed on an inner peripheral surface of the retainer 13d, whereby the rotation of the lock gear 13b is restricted. By the rotation of the lock gear 13b being restricted, the pawl 13a swings and projects in an outside diameter direction of the locking base 4, and the pawl 13a engages with a tooth formed in an opening of the base frame 11. Due to this engagement of the pawl 13a, the locking base 4 is fixed (restrained) to the base frame 11.
(29) In a state where the lock mechanism 13 is functioning, in a case where a load is applied in a direction of drawing the webbing W out, since the spool 2 is connected to the locking base 4 though the torsion bar 35, it is held in the non-rotating state until the load equal to or greater than the threshold is generated to the torsion bar 35. Then, in a case where the load equal to or greater than the threshold is generated to the torsion bar 35, by the torsion bar 35 being twisted, the spool 2 generates a rotary motion relative to the locking base 4, whereby the webbing W is drawn out.
(30) Note that the torsion bar 35 may include a stopper 35a that specifies the maximum number of torsional rotations. The stopper 35a is inserted into, for example, an outer periphery of a shaft portion of the locking base 4. By such stopper 35a, an amount of drawing out of the webbing W is restricted. It is also possible to dispose a collar 35b for preventing a wobble between the stopper 35a and the spool 2. The torsion bar 35 is integrally formed of the shaft 3 and the load adjustment member 5 according to the above-described first embodiment.
(31) As illustrated in
(32) As illustrated in
(33) The configuration of the above-described seat belt retractor 1 is substantially the same as, for example, the configuration of a conventional seat belt retractor according to JP 2012-30636 A and the like, whereby any further description in detail is omitted herein. Then, as illustrated in
(34) As illustrated in
(35) The housing 61 includes a pair of facing planes 611a and 612a facing a front surface and a back surface of the clutch plate 62. To the pair of facing planes 611a and 612a, annular corrugated grooves 611b and 612b are formed such that projections and recesses thereof are synchronous with each other. That is, as illustrated in
(36) The drag generation member 63 includes a plurality of driving pins having both ends thereof inserted into the corrugated grooves 611b and 612b. The clutch plate 62 has a plurality of openings 621 through which the plurality of driving pins is inserted so as to be capable of moving along the corrugated grooves 611b and 612b. As illustrated in
(37) As illustrated in
(38) Now, in a state illustrated in
(39) As the relative rotation speed between the housing 61 and the clutch plate 62 increases, accompanying this, a speed of the first driving pin 631 and the second driving pin 632 also increases and kinetic energy of the clutch plate 62 is converted into inertia force of the first driving pin 631 and the second driving pin 632. Since the first driving pin 631 and the second driving pin 632 are pushed against a wall surface when moving within the corrugated grooves 611b and 612b, vertical drag N generated to the first driving pin 631 and the second driving pin 632 increases, and friction force (F=N) also increases. That is, it is possible to generate the drag corresponding to the relative rotation speed of the housing 61 and the clutch plate 62 by the drag generation member 63 (the first driving pin 631 and the second driving pin 632).
(40) In the energy absorption device 6 according to the above-described second embodiment, as illustrated in
(41) Note that such energy absorption device 6 is an example of an energy absorption device capable of changing an energy absorption amount corresponding to the relative rotation speed between the spool 2 and the locking base 4, and a configuration thereof is not to be limited to the illustrated configuration. For example, it is also possible to use an energy absorption device having a configuration described in Patent Literature 2 (JP 2014-502576 A).
(42) According to this embodiment described above, until the load equal to or greater than the threshold is applied to the torsion bar 35, it is possible to hold such that the spool 2 and the locking base 4 do not rotate relative to each other. Thus, even at the initial stage of the vehicle crash, it is possible to suppress the energy absorption device 6 from functioning by the torsion bar 35 and to restrain the occupant to the seat, whereby it is possible to improve the restraining property of the seat belt retractor 1.
(43) In a case where the load equal to or greater than the threshold is applied to the torsion bar 35, the torsion bar 35 functions, and the relative rotary motion is generated between the spool 2 and the locking base 4, whereby the energy absorption device 6 functions. At this time, by using the energy absorption device 6 having the above-described configuration, it is possible to steplessly change the energy absorption characteristics as well as to perform appropriate energy absorption according to a difference in the physical constitution among the occupants and the like, whereby it is possible to improve the energy absorption characteristics of the seat belt retractor 1.
(44) Next, a seat belt device 101 provided with the above-described seat belt retractor 1 is described with reference to
(45) The seat belt device 101 illustrated in
(46) The illustrated seat belt device 101 is a seat belt device for a so-called front passenger seat, and in many cases, a pillar P is disposed to a position adjacent to the seat S. Then, for example, the seat belt retractor 1 is disposed within the pillar P, and the guide anchor 102 is disposed on a surface of the pillar P. In such seat belt device 101, by pulling the webbing W out and by fitting the tongue 105 into the buckle 104, it is possible to restrain the occupant to the seat S with the webbing W.
(47) Note that any configuration other than the seat belt retractor 1 of the seat belt device 101 is the same as a conventional seat belt device, whereby a detailed description thereof is omitted herein. The seat belt device 101 is not limited to the one for the front passenger seat; it may also be a seat belt device for a driver's seat or a seat belt device for rear seats. The guide anchor 102 may also be omitted in the seat belt device for the rear seats.
(48) The present invention is not to be limited to the above-described embodiments, and needless to say, various modifications are possible within the scope not deviating from the meaning of the present invention.