SUPPORT MADE FROM STONE AND TENSION-RESISTANT MATERIAL

20220372759 · 2022-11-24

    Inventors

    Cpc classification

    International classification

    Abstract

    The invention describes a girder profile made of stone material and tensile-resistant material, which is preferably made of 002 in order to fix greenhouse gases. This is intended to replace steel girders and aluminum girders with sustainable building materials.

    The invention adopts the principle of dovetailing from timber construction and transfers this principle to the structure made of stone material and fiber material, in that the planes of the profile, which usually meet orthogonally, overlap geometrically with regard to the tension-stable material parts or at least meet in one cutting plane.

    Such materials made of mineral substances and fibrous materials are significantly lighter, more durable and more ecological than such carriers made of metallic materials.

    Claims

    1. Arrangement of a girder profile with two or more slabs made of natural stone, artificial stone such as concrete or resin- or mineral-bound stone powder, glass or ceramic—hereinafter referred to as stone slab or stone slabs —, the stone slabs being mechanically tension-stabalized with the aid of at least one tensile-resistant layer or incorporated tension-resistant materials, such as incorporated fibers, characterized in that the (stone) slabs, arranged at a certain angle to one another, are equipped with the help of dovetailing and/or cutouts, at which the tension-resistant layers or the tension resistant materials are meeting each other at least approximately or overlapping in their planes being arranged on top of each other, while this geometry of the in such a way arranged tesile—resistant stone slabs is fixed by bonding—or in case of artificial stone are cast-curing in the liquid phase—in such a way, that the respective fiber orientations meet each other or overlap.

    2. Arrangement according to claim 1, characterized in that the respective tension-stable layer lies within the stone layers.

    3. Arrangement according to claim 1, characterized in that the respective stone layer lies within the tension-stable layers.

    4. Arrangement according to claim 1, characterized in that the layering of the respective plate is different and has even more alternating layers of stone layers and tensile layers.

    5. Arrangement according to claim 1, characterized in that the fibers are incorporated into the concrete or stone mass in the case of concrete and resin—or mineral-bound stone powder.

    6. Arrangement according to claim 1, wherein the tension-stable layer consists of fiber materials, wood fibers, steel fibers or graphene.

    7. Arrangement according to claim 6, characterized in that the fibers are glass, stone, carbon, aramid, bamboo, wood or flax fibers or a mixture of these fibers.

    8. Arrangement according to claim 1, characterized in that the respective binding matrix of the carrier has an epoxy resin, polyester resin, phenolic ester resin, polyimide resin, cyanate ester resin, vinyl ester resin, melamine resin, polyurethane resin or silicone resin base or a mixture of these resins, which preferably have shrinking properties.

    9. Arrangement according to claim 7, characterized in that the carbon fibers come from fossil sources or come from regenerative sources.

    10. Arrangement according to claim 1, characterized in that the raw materials for the carbon fibers, the resins and adhesives consist of vegetable oils, algae oils, yeast oils, lignin or other vegetable raw materials such as flax fibers.

    11. Arrangement according to claim 1, characterized in that the raw materials for the carbon fibers, the resins and adhesives come from plant residues that remain in papermaking, for example in the form of lignin and other plant residues, which are delivering fermented yeast oils, with help of yeast, for the biogenic production of PAN-based carbon fibers, graphene, resins and binders.

    12. Arrangement according to claim 1, characterized in that PAN-based carbon fibers and/or resins and binders are produced from CO2 using synthetic processes.

    13. Arrangement according to claim 1, characterized in that the carbon fibers, resins and adhesives are produced from CO2 using the water-gas shift reaction and the Fischer-Tropsch synthesis.

    14. Arrangement according to claim 1, characterized in that in the case of resin- or mineral-bound stone powder, the binder consists of a mixture of resin and mineral adhesives which have the highest possible temperature stability.

    15. Arrangement according to claim 1, characterized in that the mineral binder consists of a base of waterglass.

    16. Arrangement according to claim 1, characterized in that the tension-resistant material or at least a part thereof is prestressed in relation to the pressure-resistant material.

    Description

    [0022] One of the many possible versions of the invention describes in FIG. 1 and FIG. 2 a CFS plate (1) as the upper chord and a second underlying stabilizing CFS plate (2) as the lower chord, each with an internal carbon layer (4) in the plates, with a web (3) arranged vertically to the plates (1) and (2) which is made of CFS, having also an internal carbon layer, which stiffens the overall arrangement. FIG. 1) shows the dovetailing and cutouts (5) of all panels which allow the panels to have interlocking structures which ensure cross-panel adhesion when the panels are interlocked with adhesives. The optimization of the components is achieved by the upper chord getting more stone contingent than the lower chord and the lower chord more carbon contingent than the upper chord. In the same way the carbon footprint can be optimized.

    [0023] FIGS. 3 and 4 show the structure of FIG. 2 in cross section (F-F) and (G-G), with which the two plates (1) and (2) are mechanically force fitting connected with the help of dovetails via the CFS plate (3).

    [0024] The same is shown for a T-beam in FIGS. 5 to 8 as an example. The two designs are representative of the principle of connecting the CFS panels with the help of dovetailing of the edges to be glued together in order to also connect all possible other structures at right angles or at an angle and force-fitting by the fact that the carbon surfaces with high tensile strength viewed from the perspective of the cross section are in intersect or at least meet at a cutting line.