Method and apparatus for flame spraying thermoplastic powders
10190205 ยท 2019-01-29
Assignee
Inventors
Cpc classification
B05B12/004
PERFORMING OPERATIONS; TRANSPORTING
B05B7/1486
PERFORMING OPERATIONS; TRANSPORTING
B05B7/1431
PERFORMING OPERATIONS; TRANSPORTING
B05B12/10
PERFORMING OPERATIONS; TRANSPORTING
B05D3/0218
PERFORMING OPERATIONS; TRANSPORTING
B05B7/1481
PERFORMING OPERATIONS; TRANSPORTING
B05B7/205
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B7/16
PERFORMING OPERATIONS; TRANSPORTING
B05B7/14
PERFORMING OPERATIONS; TRANSPORTING
B05B12/00
PERFORMING OPERATIONS; TRANSPORTING
B05B12/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The method for spraying thermoplastic powders provides to feed a flow of compressed air and/or nitrogen and a liquefied petroleum gas through respective separated discharge chambers (9, 12), shaped inside a mixing device (1) of a spray gun (100), the separated discharge chambers (9, 12) being in communication with a mixing chamber (15). Then a flame is ignited at the mixing chamber, through a flame ignition device (30) connected with the gun (100), said device comprising a spark ignition device (31, 310), and a conductor element (32) associated with the mixing device (1) and connected with the spark ignition device (31, 310). The thermoplastic powders are mixed with a transport inert gas, and fed through a further discharge chamber (7) communicating with the mixing chamber (15). Then the spray gun is operated to spray the thermoplastic powders through the flame onto the surface of the article to be coated, to cause the melting of the same powders.
Claims
1. An apparatus for flame spraying thermoplastic powders, the apparatus comprising: a spray gun configured to perform spraying of thermoplastic powders and to be fed with a liquefied petroleum gas for producing a flame to be directed on an article to be coated in order to heat a surface of said article to a predetermined working temperature, said spray gun comprising a mixing device internally defining separated discharge chambers, said separated discharge chambers being configured to be fed with said thermoplastic powders to be sprayed with a transport inert gas, with a flow of compressed air and/or nitrogen and with said liquefied petroleum gas, and said spray gun comprising a mixing chamber communicating with said separated discharge chambers; a flame ignition device for igniting said flame, connected to said spray gun and said flame ignition device comprising a spark ignition device, and a conductor element associated with said mixing device and said conductor element being connected to said spark ignition device so as to produce a spark at said mixing chamber; a flame detection and monitor device configured to detect and monitor a presence of said flame; an actuator means for interrupting or enabling a feed of the liquefied petroleum gas, said flame detection and monitor device being connected, directly or indirectly, with said actuator means, said spark ignition device comprising a piezoelectric spark ignition device fixed to said mixing device, said piezoelectric spark ignition device being provided with an activation means, said flame detection and monitor device comprises a temperature detection means associated with said mixing device; a duct for feeding said liquefied petroleum gas in communication with one of said separated discharge chambers configured to be fed with said liquefied petroleum gas, said actuator means comprising a valve associated with said duct and said valve being housed in an external tubular element mounted on an end of said spray gun so as to intersect said duct, said valve being connected with said temperature detection means and said spark ignition device being mounted in a fixed manner on said external tubular element.
2. An apparatus according to claim 1, wherein said conductor element comprises at least one first portion extending longitudinally to the mixing device and said spark ignition device is arranged at a rear portion of the spray gun.
3. An apparatus according to claim 1, further comprising a cooling device associated with said mixing device for cooling said spray gun, said cooling device comprising a hollow tubular body provided with at least one inlet opening and at least one outlet opening and arranged in a way as to define, about said mixing chamber, a cooling chamber wherein a cooling fluid is to be fed, said cooling device further comprising a feed means for said cooling fluid, rigidly connected with said at least one inlet opening, and said cooling device further comprising at least one cooling member of the fluid, rigidly connected with said feed means of the fluid.
4. An apparatus according to claim 3, wherein said at least one inlet opening and said at least one outlet opening are arranged on a longitudinal wall of said hollow tubular body.
5. An apparatus according to claim 4, wherein said cooling member is a pneumatic type cooling member.
6. An apparatus according to claim 3, wherein said cooling member is a pneumatic type cooling member.
7. An apparatus for flame spraying thermoplastic powders, the apparatus comprising: a spray gun comprising a spray gun housing having an outer spray gun housing surface, said spray gun being configured to perform spraying of thermoplastic powders and to be fed with a liquefied petroleum gas for producing a flame to be directed on an article to be coated in order to heat a surface of said article to a predetermined working temperature, said spray gun comprising a mixing device internally defining separated discharge chambers, said separated discharge chambers being configured to be fed with said thermoplastic powders to be sprayed with a transport inert gas, with a flow of compressed air and/or nitrogen and with said liquefied petroleum gas, and said spray gun comprising a mixing chamber communicating with said separated discharge chambers, said mixing chamber being located in an interior of said spray gun housing; a flame ignition device for igniting said flame, connected to said spray gun and said flame ignition device comprising a spark ignition device, and a conductor element associated with said mixing device and said conductor element being connected to said spark ignition device so as to produce a spark at said mixing chamber, said conductor extending from said spark ignition device to said mixing chamber, said conductor comprising a conductor end portion and another conductor portion, said conductor end portion being located in said mixing chamber, said another conductor portion extending along said outer spray gun housing surface at a position located outside of said spray gun housing, at least a portion of said flame ignition device engaging said spray gun housing outer surface; a flame detection and monitor device configured to detect and monitor a presence of said flame; an actuator means for interrupting or enabling a feed of the liquefied petroleum gas, said flame detection and monitor device being connected, directly or indirectly, with said actuator means, said flame detection and monitor device comprising a temperature detection means associated with said mixing device; a duct for feeding said liquefied petroleum gas in communication with one of said separated discharge chambers configured to be fed with said liquefied petroleum gas, said actuator means comprising a valve associated with said duct and said valve being housed in an external tubular element mounted on an end of said spray gun housing so as to intersect said duct, said valve being connected with said temperature detection means and said spark ignition device being mounted in a fixed manner on said tubular element.
8. An apparatus according to claim 7, wherein said spark ignition device comprises a piezoelectric spark ignition device fixed to said mixing device, said piezoelectric spark ignition device being provided with an activation means for activating said piezoelectric spark ignition device such that said piezoelectric spark ignition device generates an electrical charge.
9. An apparatus according to claim 8, wherein said electrical charge is delivered to said mixing chamber via said conductor.
10. An apparatus according to claim 7, wherein said conductor element comprises at least one first portion extending longitudinally to the mixing device and said spark ignition device is arranged at a rear portion of the spray gun.
11. An apparatus according to claim 8, wherein said spark ignition device is mounted in a fixed manner on said external tubular element.
12. An apparatus according to claim 11, further comprising a cooling device associated with said mixing device for cooling said spray gun, said cooling device comprising a hollow tubular body provided with at least one inlet opening and at least one outlet opening and arranged in a way as to define, about said mixing chamber, a cooling chamber wherein a cooling fluid is to be fed, said cooling device further comprising a feed means for said cooling fluid, rigidly connected with said at least one inlet opening, and said cooling device further comprising at least one cooling member of the fluid, rigidly connected with said feed means of the fluid.
13. An apparatus according to claim 12, wherein said at least one inlet opening and said at least one outlet opening are arranged on a longitudinal wall of said hollow tubular body.
14. An apparatus according to claim 13, wherein said cooling member is a pneumatic type cooling member.
15. An apparatus for flame spraying thermoplastic powders, the apparatus comprising: a spray gun comprising a spray gun housing having a spray gun housing outer surface, said spray gun being configured to perform spraying of thermoplastic powders and to be fed with a liquefied petroleum gas for producing a flame to be directed on an article to be coated in order to heat a surface of said article to a predetermined working temperature, said spray gun comprising a mixing device internally defining separated discharge chambers, said separated discharge chambers being configured to be fed with said thermoplastic powders to be sprayed with a transport inert gas, with a flow of compressed air and/or nitrogen and with said liquefied petroleum gas, and said spray gun comprising a mixing chamber communicating with said separated discharge chambers, said mixing chamber being located in an interior of said spray gun housing; a flame ignition device for igniting said flame, connected to said spray gun and said flame ignition device comprising a spark ignition device, and a conductor element associated with said mixing device and said conductor element being connected to said spark ignition device so as to produce a spark at said mixing chamber, said conductor extending from a position located external to said spray gun housing outer surface to a position in said mixing chamber, wherein at least a portion of said conductor is arranged in said mixing chamber and another portion of said conductor is directly connected to said spark ignition device at a position located outside of said spray gun housing, at least a portion of said flame ignition device engaging said spray gun housing outer surface; a flame detection and monitor device configured to detect and monitor a presence of said flame; an actuator means for interrupting or enabling a feed of the liquefied petroleum gas, said flame detection and monitor device being connected, directly or indirectly, with said actuator means, said flame detection and monitor device comprising a temperature detection means associated with said mixing device; a duct for feeding said liquefied petroleum gas in communication with one of said separated discharge chambers configured to be fed with said liquefied petroleum gas, said actuator means comprising a valve associated with said duct and said valve being housed in an external tubular element mounted on an end of said spray gun housing so as to intersect said duct, said valve being connected with said temperature detection means and said spark ignition device being mounted in a fixed manner on said external tubular element.
16. An apparatus according to claim 15, wherein said spark ignition device comprises a piezoelectric spark ignition device fixed to said mixing device, said piezoelectric spark ignition device being provided with an activation means for activating said piezoelectric spark ignition device such that said piezoelectric spark ignition device generates an electrical charge.
17. An apparatus according to claim 16, wherein said electrical charge is delivered to said mixing chamber via said conductor.
18. An apparatus according to claim 15, wherein said conductor element comprises at least one first portion extending longitudinally to the mixing device and said spark ignition device is arranged at a rear portion of the spray gun.
Description
DESCRIPTION OF DRAWINGS
(1) Details of the invention shall be more apparent from the detailed description of a preferred embodiment of the apparatus for flame spraying thermoplastic powders according to the invention, illustrated for indicative purposes in the attached drawings, wherein:
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BEST MODE
(9) With particular reference to such figures, the spray gun of the apparatus for flame spraying thermoplastic powders according to the invention has been indicated in its entirety with 100.
(10) A mixing device 1 is associated with the spray gun 100, the mixing device 1 being made up of a body 2 of tubular shape carrying, at a rear edge, a sealed head element 3, in which there are a first duct 4 for the feeding of the thermoplastic powders, transported by an inert gas, a second duct 5 for the feeding of a flow of compressed air and a third duct 6 for the feeding of liquefied petroleum gas or GPL, of the type for example of propane. As an alternative, it is possible to feed through the second duct 5 a mixture of air and nitrogen or possibly only nitrogen. Obviously, it is possible to provide the use of a different gas according to the exigencies, also in mixtures, for example a mixture of propane and butane.
(11) The air is fed to the spray gun through an air compressor, of known type, not represented in figures, through a relative piping 110; the propane is fed to the spray gun through a suitable air cylinder 20, through a relative piping 120. Obviously, the piping 110, 120 of the air compressor and of the cylinder of the propane are provided with suitable members 21, 22 for the adjustment of the outflow.
(12) The first duct 4 for the feeding of the powders is connected with a first discharge chamber 7 shaped by an internal tubular element 8 arranged according to the longitudinal axis of the body 2. The thermoplastic powders are fed to the duct 4 by a suitable load container 23, through a relative piping 19, with the interposition of a member 24, so called Venturi meter, configured to cause the controlled release of the same powders. As an alternative, it is possible to provide, instead of the Venturi meter, a feed device 25 provided with a suitable mixing valve 26, as it is shown in
(13) The second duct 5 for the feeding of the mixture of air and/or nitrogen is connected with a second discharge chamber 9 shaped by a sleeve 10 externally coaxial to the internal tubular element 8. The second discharge chamber 9 is therefore shaped in annular shape between the inner surface of the sleeve 10 and the above mentioned internal tubular element 8.
(14) The sleeve 10 is tightly coupled, at a rear edge, with the head element 3 of the device, while at the front edge it shapes a front flange 11 which is associated, with sealing, with the inner surface of the body 2. Between such inner surface of the body 2 and the sleeve 10, a third discharge chamber 12 is shaped, which is in communication with the third duct 6 for the feeding of the propane gas.
(15) The internal tubular element 8 is constrained at its opposite ends respectively to the head element 3 and to the front flange 11, the front flange being provided with a suitable axial opening.
(16) The front flange 11 has, passing through, a first series of nozzles 13 and a second series of nozzles 14 configured to put in contact respectively the second discharge chamber 9 and the third discharge chamber 12 with a mixing chamber 15 shaped frontally to the same front flange 11. Such mixing chamber 15 extends inside an annular sleeve 16 frontally inserted on the body 2.
(17) It is possible to provide that the first series of nozzles 13 is of the type provided with a deflector member 17, as it is shown for example in
(18) The apparatus for spraying thermoplastic powders comprises a suitable flame ignition device 30. More precisely, such flame ignition device 30 is fixed to the gun 100 and comprises a spark strike device 31, 310, and a conductor element 32 associated with the mixing device 1. The conductor element 32 is connected with the spark strike device 31, 310 to ignite a spark inside or at the mixing chamber 15.
(19) Preferably, the spark ignition device 31 is of the piezoelectric type, and is mounted on the spray gun. The conductor element 32, made up for example of an electrode (see
(20) To such end, it is suitable that the electrode 32 is arranged in a way such as the spark is produced in the above mentioned mixing chamber 15, or close to it, to cause the ignition of the flame. Preferably, as it is shown in
(21) It is to be noted that, in the disclosed arrangement, during the supply of the flame, the free end of the electrode 32 is crossed by the same flame.
(22) It is as well to be noted that the piezoelectric spark ignition device 31 is suitably provided with an activation means 33, for example a key, to enable the user to operate the piezoelectric spark ignition device 31 directly on the gun. More precisely, the operation key 33 is arranged so as to be easy reached by the user which uses the spray gun.
(23) Preferably, the conductor element 32 comprises at least one first portion 32a extended longitudinally to the mixing device 1, and the spark ignition device 31 is arranged at a rear portion of the gun.
(24) In an alternative embodiment, the ignition device 30 has an electric spark ignition device 310, such as a transformer, connected with the electrode 32 through a suitable electric cable 311 (
(25) In this embodiment, an electronic command device 313 is also provided, suitably arranged in the command board 312 and electrically connected with the transformer 310, as well as with the valve members 21, 22 for the adjustment of the discharge of air and gas, so as to control the activation thereof.
(26) The electronic command device 313 is configured to receive an activation signal from the ignition device 30 which confirms the correct ignition of the flame.
(27) According to a preferred embodiment, the body of the electrode 32 has a first portion 32a, connected with the spark ignition device 31, 311 and longitudinally extended along the mixing device 1 on its whole length, a second portion 32b transversal to the first portion 32a and oriented towards the inside of the mixing chamber 15, and a third end portion 32c, substantially parallel to the first portion 32a and oriented in opposite direction, so as to result oriented towards the second series of nozzles 14, as previously mentioned.
(28) Alternatively, it is possible to provide that the electrode 32 is made up only of a first portion, longitudinal to the mixing device 1, and of a second end transversal portion, which crosses the tubular body 2 of the mixing device 1, so that its edge results to be at the second series of nozzles 14.
(29) The apparatus for spraying thermoplastic powders is preferably provided with a detection and monitor device 40 for the flame, configured to detect and monitor, preferably in continuous way, the presence of the flame coming out of the spray gun. The detection and monitor device 40 is as well suitable, in case of accidental extinguishment of the flame, to automatically operate the stop of the outflow of liquefied petroleum gas.
(30) According to a preferred embodiment, such detection device 40 has temperature detection means 41, for example a thermocouple associated with the spray gun, and actuation means 42, for example a valve connected with the thermocouple 41, the valve 42 being configured to enable or interrupt the feeding of the liquefied petroleum gas. As it is possible to see in
(31) In
(32) As disclosed for the electrode 32 of the ignition device 30, in the example of
(33) According to a second embodiment, shown in
(34) It is to be noted that in the example of
(35) In the embodiment illustrated in
(36) It is to be specified that the embodiments illustrated respectively in
(37) Alternatively, it is possible to provide that the spray gun is provided with a monoelectrode, which is configured to perform the ignition of the spark, in particular inside the mixing chamber 15, as well as to perform the detection and the monitoring of the flame, inside the mixing chamber 15. In such case, it is necessary that the free end of the monoelectrode is crossed by the flame to be monitored.
(38) According to the embodiment shown in
(39) According to a further embodiment, shown in
(40) In particular, the cooling device 50 comprises a hollow tubular body 51 adapted to be arranged, in use, about the mixing device 1, more precisely, around and coaxial to the body 2 of tubular shape and around the annular sleeve 16 inserted frontally to said body. The hollow tubular body 51 is adapted to shape, about the mixing chamber 15 of the gun 100, a cooling chamber 52 in which a cooling fluid is to be fed (
(41) The hollow tubular body 51 is suitably provided with at least one inlet opening 53 for the inlet of the above mentioned cooling fluid and of at least one outlet opening 54 for the outlet of the same cooling fluid.
(42) Preferably, the inlet opening 53 and the outlet opening 54 are arranged on the longitudinal wall of the hollow tubular body 51.
(43) The cooling device 50 comprises feed means 55 for the cooling fluid, suitably connected with the inlet opening 53, and a cooling member 56, connected with feed means 55 of the fluid. The cooling member 56 is preferably tightly connected with the device 50 through the feed means 55, and is arranged close to the tubular body 51, to increase the efficiency and the manageability of the cooling device.
(44) In the example shown in
(45) According to an advantageous embodiment, the cooling fluid is air, which is cooled by the cooling member 56. Obviously, it is possible to provide any other type of cooling fluid according to the exigencies.
(46) The functioning of the apparatus for flame spraying thermoplastic powders according to the invention is easy to understand from the preceding description.
(47) Firstly, the flame of the spray gun is ignited through the activation key 33 of the ignition device 31. It is obviously necessary that the valve member 22 for the supply of the liquefied petroleum gas is already open.
(48) When the flame is burning, its presence is detected by the thermocouple 41. The width of the flame is then adjusted by controlling the flow of compressed air fed through the second discharge chamber 9.
(49) It is possible to heat the article to be coated, according to its material, to a suitable working temperature, for example comprised between 90 and 200 C. The working temperature is essentially determined by the melting temperature of the used powders and can be then different form the one indicated for exemplary purpose.
(50) Such heating is suitably performed through the flame produced by the same spray gun of the apparatus, upon effect of the mixing of the propane gas and of the compressed air, or other inert gas such as for example nitrogen, fed to the front chamber 15 of the gun.
(51) The compressed air coming from the air compressor and the liquefied petroleum gas coming from the relative cylinder 20 are directed to the spray gun through the suitable valve members 21, 22 of control of the mixing which allow as well to adjust the exit pressure of the mixture.
(52) The thermoplastic powders to be sprayed on the article are fed to the spray gun mixed with the cited transport inert gas, along with the air and the propane gas. The release of the powders is controlled by the cited Venturi meter member 24 or alternatively by the cited mixing valve 26.
(53) Inside the spray gun, the thermoplastic powders coming out of the discharge chamber 7 shaped by the sleeve 8 mix with the flow of air and/or nitrogen coming out of the coaxial discharge chamber 9. At this point, the thermoplastic powders pass through the above mentioned flame produced by the gun, and are heated inside the same flame.
(54) It is to be noted that the apparatus according to the invention allows to control the melting of the thermoplastic powders inside the flame, enabling the user to adjust the width of the flame according to his needs through a suitable adjustment of the feed of air and LPG.
(55) Therefore, it is possible to adjust the flows of air and LPG to obtain a short flame and a high flow of powders. In such configuration, the passage time of the powders inside the flame is very short, this allowing to preserve the properties of the powder without providing a protection measure of the powder, such as for example the simultaneous feeding of a flow of nitrogen.
(56) As an alternative, it is possible to adjust the flows of air and LPG to obtain a long flame, so as to start the melting of the powders inside the flame. In such case, it is possible to spray the powders on a surface without pre-heating. Such a solution is particularly advantageous for coating surfaces of concrete type.
(57) The powders are then expelled from the spray gun and, inside the flame, projected onto the surface of the article to be coated. The desired melting of the powders is produced, or completed, at the contact of the surface of the article.
(58) An accidental extinguishment of the flame is automatically detected by the thermocouple 41. Such detection causes the closure of the valve 42, thus interrupting the feeding of the liquefied petroleum gas.
(59) The method and the apparatus according to the invention achieve the scope of performing in an optimal way the spraying of thermoplastic powders, ensuring the preservation of the physical characteristics of the powders to be sprayed, as well as the safety of the users.
(60) Such a result is achieved by virtue of the inventive idea of providing a flame ignition device equipped with a spark ignition device 31, 310 and with a conductor element 32 associated with the mixing device 1. Such device allows to avoid to start the flame through a lighter or a struck match being moved by hand towards to the outlet of the spray gun.
(61) It is to be underlined that the specific shape of the electrode 32 and of the thermocouple 41 reduce the space required by the spray gun, with the advantage of an improved manageability of the same.
(62) A feature of the apparatus according to the present invention is also to provide a detection and monitoring device for the presence of the flame, advantageously adapted to allow the stop of the feeding of the liquefied petroleum gas.
(63) A characteristic of the present invention is as well to provide that, is case of extinguishment of the flame, the detection device sends a turn-off signal to the electronic control device, which subsequently operates the interruption of the feed of the liquefied petroleum gas. In such way, it is possible to prevent in a totally automatic way any possible dispersion of gas in the working environment, in favour of an even greater safety.
(64) This is specifically obtained by virtue of the particular shape of the mixing device of the spray gun. The discharge chamber 9, which is reached by the mixture of air and/or nitrogen, shaped by the sleeve 10, is able to perform a cooling and protection action with respect to the internal tubular element 8 through which the powders are fed.
(65) A feature of the apparatus according to the invention is to be compact and easy to transport in the working area. Usefully, the apparatus according to the invention can be mounted on a suitable wheel structure so as to be portable.
(66) Ad advantage of the apparatus according to the invention is due to the fact of allowing the spraying of the coating, creating different layers, by means of a single spray or by more subsequent sprays.
(67) A further advantage of the apparatus according to the invention is to work with a high spraying speed, so as to achieve a high productiveness.
(68) It is finally to be observed that the apparatus according to the invention is of simple and steady construction and has a relatively reduced cost.
(69) According to the embodiment shown in
(70) The operation of such key simultaneously determines the opening of the valve member 22 for the supply of the liquefied petroleum gas, the opening of the valve member 21 for the supply of the air as well as the ignition of the spark at the end of the electrode 32, so as to start the flame.
(71) More precisely, in case the valve member 21 for the supply of the air is equipped with the above mentioned first and second valve 210, 211, the operation of the activation key determines the simultaneous opening of the valve member 22 for the supply of the gas, the opening of the fist valve 210 for the supply of low pressure air, as well as the ignition of the spark to start the flame.
(72) Once the flame is started, the photocell 410 sends a suitable signal to the electronic command device 313. Also in case the valve member 21 for the supply of air is provided with the above mentioned first and second valve 210, 211, the electronic command device 313 will open the second valve 211 for the supply of the high-pressure air, to obtain a flame of greater volume.
(73) In case the flame of the mixing device 1 accidentally turns off, the photocell 410 automatically sends a suitable signal to the electronic command device 313, which in short time closes the valve member 22 for the supply of the liquefied petroleum gas. Obviously, it is possible to provide that the electronic command device 313, through the signal received by the photocell 410, closes as well the valve member 21 for the supply of the air.
(74) According to the embodiment shown in
(75) Inside the cooling chamber 52, the cooled air is put in contact with the body 2 and the sleeve 16, inside which the flame is produced. Such contact allows a thermal exchange between the air and the body 2 and the sleeve 16, performing in known way the cooling of these latter. The air, which in the meantime has been heated, comes out from the cooling chamber 52 through the outlet opening 54.
(76) In practice, the embodiment of the invention, the materials used, as well as the shape and dimensions, may vary depending on the requirements.
(77) Should the technical characteristics mentioned in each claim be followed by reference signs, such reference signs were included strictly with the aim of enhancing the understanding the claims and hence they shall not be deemed restrictive in any manner whatsoever on the scope of each element identified for exemplifying purposes by such reference signs.