Dental implant superstructure support
10188487 ยท 2019-01-29
Inventors
Cpc classification
A61C2008/0046
HUMAN NECESSITIES
A61C8/006
HUMAN NECESSITIES
A61C8/0077
HUMAN NECESSITIES
A61C8/0048
HUMAN NECESSITIES
International classification
Abstract
A superstructure support for disposition between an implantation body and a crown of a prosthetic tooth replacement includes a crown supporting area with an upper engagement structure or supporting the crown and a lower area facing the implantation body and having a smooth microstructure surface provided with webs and grooves extending around the superstructure support and acting as bacteria barrier between the gum of a patient and the superstructure support when mounted onto the implantation body installed in the jawbone of the patient.
Claims
1. A superstructure support (20) for disposition as part of a prosthetic tooth replacement (1) between an implantation body (10) and a superstructure consisting of an artificial crown (120) or a composite of a cement body (100) and the crown (120), the superstructure support (20) comprising: a screw insertion opening (61) including three zones extending through from a top surface to a bottom surface of the superstructure support (20); an upper zone (67) having a cylindrical bore with a centerline (69) proximate to the top surface; a lower zone (62) having a cylindrical bore with a centerline (63) proximate to the bottom surface; an intermediate transition zone (64) positioned between the lower and upper zones having an internal conical area (65) coaxial with the centerline (63); an outer area (51) adjacent the implantation body (10) having an implantation neck (52) including outer cone (53) above which an implant plate (31) is arranged; a crown-supporting area (21) provided with an engagement structure (41) and an implantation post (23) which includes a screw seating bore (62); a smooth microstructure surface (71) with an average arithmetic roughness value of 1.5 to 3.0 ?m provided with webs or grooves (74) at least partially extending around the superstructure support (20); and spaced edges acting as bacteria barriers formed between a plurality of adjacent conical areas arranged on top of one another provided at the bottom side (32) of the implantation plate (31) on top of the implantation neck (52), wherein an angle in the range of 155 to 178 angular degrees is formed between the centerline (69) of the upper zone and the centerline (63) of the lower zone.
2. The superstructure support according to claim 1, wherein the implantation post (23) is provided at its radially outer surface area (26) thereof with adjacent grooves (44, 45) or center point tracks (48, 49) with spaced depressions (46, 47).
3. The superstructure support according to claim 2, wherein the grooves (44, 45) and the depressions (46, 47) each has a depth greater than 1 ?m and smaller than 35 ?m.
4. The superstructure support according to claim 2, wherein a longitudinal extension of each of the depressions (46, 47) is greater than 0.3 mm and smaller than 1.1 mm.
5. The superstructure support according to claim 1, wherein the webs or grooves (74) each has a pitch greater than 80 ?m and smaller than 250 ?m.
6. The superstructure support according to claim 1, wherein the superstructure support (20) is formed from a metallic or ceramic powder based on a titanium-aluminum alloy.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF AN EXEMPLARY EMBODIMENT OF THE INVENTION
(14)
(15)
(16) In the implantation body (10), whose centerline (19) extends at an angle (18) of for example 80? with respect to the chewing plane (6), a superstructure support (20), see
(17) In accordance with
(18) The third zone (17) is a threaded bore into which the special hexagonal head screw (90) is threaded for mounting the superstructure support (20).
(19) The superstructure support formsdisposed in the implant body (10)the basis for the artificial tooth crown (120). It has an area (51) facing the implantation body (10), see
(20) The area (51) facing the implantation body (10) is the implantation neck (52) with its outer cone (53), its outer hexagonal area (54) and for example a short cylindrical extension (55). The outer cone (53), the outer hexagonal area (54) and the cylindrical extension (55) are fitted into the cavity (13) of the implantation body (10). In the axial direction pointing toward the tip of the implantation body (10), the front surfaces of the areas (54,55) are not in contact with the recess (13).
(21) On top of the implantation neck (52), there is an implantation plate (31) which emerges continually and extends smoothly from the implantation neck (52), see
(22) The edges formed thereby between adjacent cones may also function as bacteria barriers if the angle formed by the adjoining circumferential flanksas measured in the space outside the implantation plate (31)is larger than 180 degrees.
(23) In the shown embodiment the outer edge (33) of the implantation plate (31) has a distance from the centerline (29) which, in a 360? turn around the centerline (29), continually changes between 2.22 and 3.48 mm. The edge (33) is subjected hereby in the longitudinal direction of the centerline (29) to an elevation change of for example 0.78?0.2 mm.
(24) As shown in
(25) In place of the plurality of grooves 74, only a single groove may be provided which extends circumferentially spirally along the underside (32) of the implantation plate (31).
(26) As shown in
h=r?(r.sup.2?0.25?s.sup.2).sup.1/2
(27) Considering several adjacently arranged grooves whose edge-like projections have a distance of s from one another, the so-called pitch, h defines the amplitude disposed between the groove bottoms and the edge-like projections (=webs). The amplitude h and the distance s define the macrostructure of the surface.
(28) With a ball head cutter with a radius of 0.5 mm and a pitch of 100 ?m an amplitude of about 2.5 ?m is calculated. If, with an unchanged radius, the pitch is doubled, the amplitude is increased to about 21 ?m. The pitch is preferably between 80 and 250 ?m.
(29) For the surface of the underside two requirements are postulated. On one hand, the surface should have continually circular projections or webs or grooves formed into the surface. With these projections, webs or grooves, circular edges are formed which act as bacteria barriers. The distance between adjacent edges (=edgy projections) is for example 0.1 to 0.5 mm. On the other hand, the surface as such should be mirror-like smooth in order to avoid, already for physical reasons, a short-term or durable attachment of bacteria.
(30) To this end, the arithmetic average roughness value in the area of the underside (32) of the implantation plate (31) and on the implantation neck (52) should be in the range of only 1.5 to 3.0 ?m in spite of the microstructure (71). In this way, the wavy underside (32) provided with miniature barriers has on the wave tops and wave bottoms an almost pore-free closed surface.
(31) Instead of a cutting machining of the underside of the implantation plate (31) and the implantation neck (52) a deforming treatment may be provided. It is for example possible to impress the grooves into the surface by a roller tool. The so-called rolling provides for a fine-machining generating a groove depths of less than 1 ?m. In addition to a smooth surface obtained thereby the workpiece surface is also hardened.
(32)
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(34) During the rolling process, the roller tool (150) is oriented with respect to the structure support in such a way that the radial line extending between the roller contact point (155) and the center line (159) is disposed normal on the surface of the underside (32) which has not yet been rolled. At the same time, the plane extending normal to the center line (159) in which the radial line is disposed extends tangentially to the path curve of the wave bottom.
(35) Instead of a roller tool rolling on the workpiece also a diamond smoothing tool may be used. In this case for example a semi-circular diamond is pulled along the path curve for grooving and smoothing the surface.
(36) With the shown roller tool (150) only one groove is formed with each rotation. But it is of course also possible to combine several roller heads (151) in a single forming tool. With such a forming tool then all the grooves can be formed at the same time in single rotation. And since the individual grooves are formed at different radii, there is necessarily a certain slippage which has a smoothening effect. The possibility to use a forming tool with several rolling heads may also be transferred to the use of a cutting tool. In this case, a formor profile cutter machines all or at least a group of several grooves at the same time in a single turn or orbit.
(37) Alternatively to the described annular structures, it is also possible to machine stochastically distributed depressions or dents into the underside (32) of the implantation plate (31). To this end, among others the glass beaming procedure is suitable. Herein, glass pearls with a diameter of 15 to 50 ?m are shot with pressurized air via a nozzle onto the object to be machined.
(38) Above the implantation plate 31, there is in the area (21), the implantation post (23) which has for example in a rounded transition area (34) to the implant plate (31), a cross-section which is smaller than the largest cross-section of the implantation plate (31). As a result, also the implantation plate (31) has adjacent the implantation post (23) an areal edge surface (37). In almost any sectional plane extending through the centerline (29), the contour of the areal edge top side is oriented at least in some areas normally with respect to the centerline (29). At the most narrow location, the implantation plate (31) projects radially by 0.4 to 0.5 mm. The widest area may be more than 2 mm wide. The areal edge top side (37) forms among others a seating surface for the cement body (100) or the tooth crown (120).
(39) The rounded transition area may also be deepened in axial direction parallel to the center line by 0.05 to 0.2 mm, so that between the areal upper side of the edge (37) and the implantation post (23) a groove (35) is formed (see
(40) The generally 3 to 4 mm high implantation post (23) has in accordance with the cross-sectional view of
(41) In the upper area, the flank lines (27, 28) transition to a horizontal line as shown in
(42) In a direction transverse to the intersection shown in
(43) As shown in
(44) With this special form of the implantation post (23), a rotationally fixed basis for the cement body (100) to be supported thereby is provided.
(45) The radial outer surface area (26) of the implantation post (23) supports in accordance with
(46) In accordance with
(47) Alternatively, instead of multitude of grooves (44) only one groove may be used which extends spirally or thread-like with or without interruption along the radially outer surface (26) of the implantation post (23). The grooves (44, 45) can be formed in the same way as the grooves (74), see above.
(48) In accordance with
(49) In order to produce for example a groove (74) or a track (48) whose depth and/or width changes cyclically, for example a ball head cutter with only a small number of teeth is moved along the radially outer surface (26) of the implantation post (23). The center line of the cutter extends then with respect to the center line (29) at an angle of 15?20 angular degrees with a predetermined advance/rotational speed ratio a structure is formed on the outer surface which corresponds essentially to the surface pattern of golf ball, which is provided with depressions called dimples, see
(50)
(51) As shown in
(52) In both cases, a structured surface is generated whose depressions may have for example also a depth of 1-20 ?m. The individual depression which may be for example spherical ellipsoidal or also elongated hole-like, has a diameter or a length between 1 and 1000 ?m. In an exemplary embodiment, not shown, the depth is 2.5 ?m with a diameter of 100 ?m.
(53) The geometric values of the microscopic structure (41) are among others a function of the size of the particles of the cement material (113) by which the implantation post (23) and the cement body (100) are joined. If the particle size is between 1 and 20 ?m and the gap of the cementing joint (111) has a width of 10 to 35 ?m, in spite of the cement material jointure in the area of the structure (41) a kind of form-locking is achieved as a result of the depressions or, respectively, grooves (44, 45) in which the larger particles of the cement (113) are contained.
(54) In addition, the superstructure support (20) is provided at least above the implantation plate (31) with a titanium-nitride coating. The coating has a thickness of for example 1 to 4 ?m. Alternatively, a thin-walled ceramic or copolymer coating may be applied.
(55) As shown in
(56) The upper zone (67) is also a cylindrical bore. Its center line (69) intersects the intermediate zone (64) at an angle of, in this case, 11 angular degrees. The upper zone (67) permits the insertion of the hexagonal head screw (90) and also serves as guide for the tool by which the hexagonal head screw (90) is tightened. The intermediate zone (64) is a transition area which is provided with an internal, conical area (65) and also has an inclination area (66), see
(57) The inclination area (66) adapts the cylindrical bore of the upper zone (67) at the inclination point to the large opening cross-section of the inner conical area (65). The transition is provided in the exemplary embodiment without edges that is tangentially.
(58)
(59) The separation plane (142) of the die halves (141) is disposed in
(60) The injection casting die (140) provides generally for the final shape of the superstructure support (20) above the implantation plate (31) or, respectively, the edge top side (37). Accordingly, the grooves (44, 45) and the depression (46, 47) may also be formed by means of the structure of the injection casting die (140) or, respectively, the die halves (141). An alternative method of producing a structure of the size as described resides in providing in the area above the implantation plate (31) powder with an increased particle size of for example 10 to 50 ?m. This results even with dies (40) with smooth walls in the formation of stochastically distributed depressions with depths that may reach 10 to 30 ?m.
(61) It is possible to provide on the superstructure support (20) in the area of its upper edge top side (37) or in the area of the main support surface (25) or nearby a pin-like extension in order to facilitate handling of the component by a dental technician before the machining thereof.
(62) Below the upper edge side (37), the superstructure support (20) is provided with a preliminary shape which needs to be machined at a later time. Such a later machining is necessary among others for the bottom side (32) of the implantation plate (31), the implantation cone (53), the outer hexagonal area (54) and the cylindrical extension (55).
(63) The upper slide member (143) provides for the final form of the upper zone (67) of the opening (61) whereas in the intermediate zone (64) only a preliminary rough shape of a projection (81) is formed. The intermediate zone (64) is formed with a reduced size internal cone (83) and a shortened tilt angle range (84). The inner cone (83) and the tilt angle range (84) are provided with their final shape shown in
(64) The external hexagonal head screw (90) comprises three areas that is a head area (91), a shaft area (96) and a thread area (97), see
(65) The tool engagement structure (94) has the shape of an external hexagon onto which, for tightening the screw (90), a tubular internally hexagonally-shaped range is placed. The external hexagon narrows down at least in the last two thirds of its length toward the top end of the head. The external hexagon has a maximum range width of 1.42 mm. The area of this maximum width is arranged for example 0.29 mm above the upper head front surface (93). The curvature radius of the hexagon flanks (95) is for example 2.36 mm.
(66) Next to the cone-shaped area of the head (92) follows the second area that is the shaft area (96). The shaft area (96) comprises a rotationally symmetrical axial center area, which is disposed for example 3.8 mm from the top end of the head area (91) and has in the axial center a smaller diameter of for example 1.28 mm. The curvature of the outer contour of the axial center area has as shown in
(67) The third area is the thread area (97). It is provided with a M1,6 thread, whose usable length is for example 1.5 mm.
(68) In the exemplary embodiment, a cement body (100) is cemented onto the superstructure support (20). The cement body (100) is a hollow body which is arranged within the tooth prosthesis between the support structure support (20) and the artificial tooth crown (120). It serves for example to adapt the angular position of the tooth crown (120) to the angular position of the implantation post (23).
(69) The cement body (100) is essentially pot-shaped. Its internal wall (105) is adapted to the outer wall (26) of the implantation post (23) including the edge surface side (37). There is for example a 30 to 50 ?m clearance so that the cement body (100) is disposed with a large surface area on the implementation post (23) of the superstructure support (20) with a cement layer (113) disposed therebetween. The cement layer (113) also attaches firmly to the implantation post (23) in a form-fitting manner as a result because of the upper structure (41) of the implantation post (23).
(70) The cement body (100) has a widened rim (107) via which it is supported on the top side (37) of the superstructure support (20) and, at the same time, provides support for the crown or at least areas thereof.
(71) In the area of the top side (102), the superstructure support (20) includes an opening (106) which, with the prosthesis mounted, forms an extension of the opening of the upper zone (67) of the implantation post (23).
(72) As shown in the exemplary embodiment, the tooth crown (120) is disposed on the cement body (100). Accordingly, the inner wall (125) of the tooth crown (120) is adapted to the outer wall (101) of the cement body (100). Also, in this case, the clearance between the outer wall (101) and the inner wall (125) is 20 to 50 ?m. The cement body (100) and the tooth crown (120) are formed in the area of the edge (132) of their cementing seam (131) in such a way that the last tenth millimeter meets the common prosthesis outer surface (2) at an angle of 90?10 angular degrees. In the edge area of their cementing seam (131), the outer surface area (121) of the tooth crown (120) and the outer surface area (101) of the cement body (100) are joining each other tangentially or at least almost tangentially. If there is a bend-over the enclosed angle is in a range of less than 180 and larger than 175 angular degrees.
(73) As shown in
(74) As shown, the combination of cement body (100) and the artificial tooth crown is disposed on the implantation plate (31) and cemented thereto. At the outer side of the tooth, the cementing seams (111) and (131) are disposed protected below the upper gum edge (5). At the lingual or, respectively, inner side of the tooth, at least the cementing seam (111) is covered by the gum (4).
(75) TABLE-US-00001 Listing of Reference Numerals 1 Artificial tooth 2 Outer surface of prosthesis 3 Jaw bone 4 Gum 5 Gum edge 6 Chewing plane 8 Cement 10 Implantation body 11 Outer thread 12 Implantation shoulder 13 Opening, stepped 14 Inner cone, first zone, cone seat 15 Inner hexagon structure, second zone 16 Cylinder seal 17 Threaded bore, third zone 18 Implantation inclination angle 19 Centerline 20 Superstructure support 21 Area facing the tooth crown 23 Implantation post 24 Upper side 25 Main support surface area 26 Outer surface, radial; outer wall 27 Flank line left 28 Flank line right 29 Center line 31 Implantation plate 32 Underside facing the gum 33 Edge 34 Transition area 35 Groove 37 Top side of the edge area 38 Height displacement 41 Structure, groove structure 42 Upper area 43 Lower area 44 Grooves 45 Grooves of lower area 46 Depressions with round edges 47 Depressions with oval edges 48 Centerpoint line of movement 49 Centerpoint line of movement 51 Area facing the implantation body 52 Implantation neck 53 Implantation cone, outer cone 54 Rotation lock, outer hexagon 55 Cylinder extension 59 Normal line 61 Screw insert opening 62 Lower zone; bore, screw accommodation opening 63 Center line of (62) 64 Intermediate zone 65 Inner cone 66 Angle range 67 Upper zone, bore 69 Centerline of (67) 71 Microstructure, groove structure 74 Grooves 80 Blank of the superstructure support 81 Unfinished pin 82 Seam path 83 Inner cone 84 Inclination area 90 Hexagonal head screw 91 Head area 92 Conical head 93 Head front area 94 Tool accommodation 95 Hexagonal head flanks 96 Shaft area 97 Threaded area 100 Cement body 101 Outer wall area 102 Top side 105 Inner wall surface 106 Opening 107 Edge 111 Cement seam between (23) and (100) 113 Cement 120 Tooth crown 121 Outer wall, outer surface area 125 Inner wall, inner surface area 131 Cement seam 132 Cement seam edge 133 Cement 140 Injection casting die 141 Die halves 142 Separation plane 143 Slide member top 145 Slide member bottom 146 Separation seam 147 Centering pin 150 Roller tool 151 Roller head 153 Groove profile section 154 Smoothing section 155 Roller contact area 157 Shaft 159 Centerline 161 Cutting head 166 Closed curve circle 167 Closed curve ellipse