VACUUM CLEANER

Abstract

Disclosed is a vacuum cleaner. The vacuum cleaner according to the present disclosure includes a main body and a suction nozzle. The suction nozzle includes a housing and a rotating brush. The rotating brush includes a first rotating brush, a second rotating brush, and a coupler. The coupler couples the first rotating brush and the second rotating brush so that a rotation axis of the first rotating brush and a rotation axis of the second rotating brush are positioned on the same line.

Claims

1-9. (canceled)

10. A vacuum cleaner comprising: a main body configured to generate a difference in air pressure; and a suction nozzle configured to suction dust on a floor surface by using the difference in air pressure, wherein the suction nozzle comprises: a housing having an inlet through which the dust moves to the main body, and a chamber connected to the inlet and being partially opened, and a rotating brush comprising flannel and defining a roller surface that has a cylindrical shape and is configured to come into contact with the floor surface, the rotating brush being rotatably installed in the chamber so that a part of the rotating brush is exposed to the outside of the chamber, wherein a texture of the flannel forms a shape in which an intersection circle at which the roller surface intersects an imaginary plane is connected to two opposite sides of the rotating brush based on a longitudinal direction of the rotating brush, and the texture of the flannel forms a V shape in which a pointy portion thereof is directed in a direction opposite to a rotation direction of the rotating brush, and wherein the imaginary plane is an imaginary plane which is perpendicular to a rotation axis of the rotating brush and passes through the inlet.

11. The vacuum cleaner of claim 10, wherein the flannel comprises a plurality of bristles, and the texture of the flannel is formed in a direction in which the plurality of bristles lies.

12. The vacuum cleaner of claim 10, wherein the flannel is made by being woven with yarns, and the texture of the flannel is formed in a direction in which the flannel is woven with the yarns.

13. The vacuum cleaner of claim 10, wherein the texture of the flannel comprises a plurality of textures, and intervals between the plurality of textures of the flannel are equal to one another.

14. The vacuum cleaner of claim 10, wherein the texture of the flannel is symmetric with respect to the imaginary plane.

15. The vacuum cleaner of claim 10, wherein the housing comprises a front cover part disposed in the chamber and being in contact with the roller surface, and a frictional coefficient of the front cover part is larger than a frictional coefficient of the roller surface.

16. The vacuum cleaner of claim 10, wherein the housing comprises a front cover part disposed in the chamber and being in contact with the roller surface, and the front cover part has a cover guide configured to guide a movement of debris attached to the roller surface.

17. The vacuum cleaner of claim 16, wherein the cover guide protrudes from the front cover part.

18. The vacuum cleaner of claim 16, wherein the cover guide forms a shape in which a part of an intersection line, at which the imaginary plane intersects the front cover part, is connected to an edge of the front cover part.

19. The vacuum cleaner of claim 18, wherein the cover guide forms a V shape in which a pointy portion thereof is directed in the rotation direction of the rotating brush so that the debris attached to the roller surface moves to a position of the intersection circle when the rotating brush rotates.

20. A vacuum cleaner comprising: a main body configured to generate a difference in air pressure; and a suction nozzle configured to suction dust on a floor surface by using the difference in air pressure, wherein the suction nozzle comprises: a housing having an inlet through which the dust moves to the main body, and a chamber connected to the inlet and being partially opened, a rotating brush defining a roller surface that has a cylindrical shape and is configured to come into contact with the floor surface, the rotating brush being rotatably installed in the chamber so that a part of the rotating brush is exposed to the outside of the chamber, and a roller guide formed on the rotating brush and made of fibers having a texture to guide a movement of debris attached to the roller surface, wherein the roller guide forms a shape in which an intersection circle at which the roller surface intersects an imaginary plane is connected to two opposite sides of the rotating brush based on a longitudinal direction of the rotating brush, and the roller guide forms a V shape in which a pointy portion thereof is directed in a direction opposite to a rotation direction of the rotating brush, and wherein the imaginary plane is an imaginary plane which is perpendicular to a rotation axis of the rotating brush and passes through the inlet.

21. The vacuum cleaner of claim 20, wherein the fibers having the texture comprise flannel.

22. The vacuum cleaner of claim 20, wherein the roller guide forms a part of the roller surface.

23. The vacuum cleaner of claim 22, wherein the roller guide comprises a plurality of roller guides disposed on the roller surface, and intervals between the plurality of roller guides are equal to one another.

24. The vacuum cleaner of claim 20, wherein the pointy portion of the roller guide is partially opened on the roller surface so that the debris moved to a position of the intersection circle is suctioned into the inlet.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0077] The above and other aspects, features, and advantages of the present disclosure will become apparent from the detailed description of the following aspects in conjunction with the accompanying drawings.

[0078] FIG. 1 is a perspective view illustrating a vacuum cleaner according to an embodiment of the present disclosure.

[0079] FIG. 2 is a perspective view illustrating a suction nozzle of the vacuum cleaner illustrated in FIG. 1 when viewed from above.

[0080] FIG. 3 is a perspective view illustrating the suction nozzle of the vacuum cleaner illustrated in FIG. 1 when viewed from below.

[0081] FIG. 4 is an exploded perspective view illustrating the suction nozzle illustrated in FIG. 2.

[0082] FIG. 5 is a cross-sectional view illustrating the suction nozzle illustrated in FIG. 2.

[0083] FIG. 6 is a perspective view illustrating a state in which a brush module is separated from the suction nozzle illustrated in FIG. 2.

[0084] FIG. 7 is a perspective view illustrating the brush module illustrated in FIG. 6.

[0085] FIG. 8 is an exploded perspective view illustrating the brush module illustrated in FIG. 7.

[0086] FIG. 9 is a perspective view illustrating a state in which first and second rotating brushes illustrated in FIG. 8 are separated.

[0087] FIG. 10 is a perspective view illustrating a state in which the second rotating brush and a coupler, which are illustrated in FIG. 9, are separated.

[0088] FIG. 11 is a perspective view illustrating a state in which a first body, a first brush member, a second body, and a second brush member, which are illustrated in FIG. 10, are separated.

[0089] FIG. 12 is a transparent view illustrating the rotating brush illustrated in FIG. 8.

[0090] FIG. 13 is a front view illustrating the suction nozzle illustrated in FIG. 2.

[0091] FIG. 14 is a schematic view illustrating a state in which the suction nozzle illustrated in FIG. 2 is used.

[0092] FIG. 15 is a schematic view illustrating a state in which bristles of the rotating brush illustrated in FIG. 14 are bent and deformed by a floor.

[0093] FIG. 16 is a schematic view illustrating a state in which the bristles of the rotating brush illustrated in FIG. 15 push debris on the floor rearward.

[0094] FIG. 17 is a schematic view illustrating a state in which debris on the floor illustrated in FIG. 16 is moved rearward by the bristles of the rotating brush.

[0095] FIG. 18 is a bottom plan view illustrating the rotating brush of the suction nozzle illustrated in FIG. 2.

[0096] FIG. 19 is a perspective view schematically illustrating a state in which the rotating brush is separated from the suction nozzle illustrated in FIG. 2.

[0097] FIG. 20 is a view illustrating a method of manufacturing the rotating brush having a roller guide.

[0098] FIG. 21 is a view schematically illustrating a movement direction of debris attached to a roller surface of the suction nozzle illustrated in FIG. 19.

[0099] FIG. 22 is a view illustrating a force applied to debris on the roller surface illustrated in FIG. 21.

[0100] FIG. 23 is a perspective view schematically illustrating a state in which the rotating brush is separated from the suction nozzle illustrated in FIG. 2.

[0101] FIG. 24 is a view schematically illustrating a movement direction of debris attached to the roller surface of the suction nozzle illustrated in FIG. 23.

[0102] FIG. 25 is a perspective view schematically illustrating a state in which the rotating brush is removed from the suction nozzle illustrated in FIG. 2.

[0103] FIG. 26 is a view schematically illustrating a movement direction of debris attached to the roller surface of the suction nozzle illustrated in FIG. 25.

DETAILED DESCRIPTION

[0104] Advantages and features of the present disclosure and methods for achieving them will become apparent from the descriptions of aspects herein below with reference to the accompanying drawings. However, the present disclosure is not limited to the aspects disclosed herein but may be implemented in various different forms. The aspects are provided to make the description of the present disclosure thorough and to fully convey the scope of the present disclosure to those skilled in the art. It is to be noted that the scope of the present disclosure is defined only by the claims.

[0105] The shapes, sizes, ratios, angles, the number of elements given in the drawings are merely exemplary, and thus, the present disclosure is not limited to the illustrated details. Like reference numerals designate like elements throughout the specification.

[0106] Hereinafter, exemplary embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. However, in the description of the present disclosure, a description of a function or configuration already publicly known will be omitted in order clarify the subject matter of the present disclosure.

[0107] FIG. 1 is a perspective view illustrating a vacuum cleaner 1 according to an embodiment of the present disclosure.

[0108] As illustrated in FIG. 1, the vacuum cleaner 1 according to the embodiment of the present disclosure includes a main body 20 and a suction nozzle 10.

[0109] The suction nozzle 10 is connected to the main body 20 through an extension pipe 30. The suction nozzle 10 may be connected directly to the main body 20. A user may hold a handle 21 formed on the main body 20 and move forward or rearward the suction nozzle 10 placed on a floor surface.

[0110] The main body 20 is configured to generate a difference in air pressure. An air blower is provided in the main body 20. When the air blower generates a difference in air pressure, dust and debris on the floor are moved to the main body 20 through an inlet 111 of the suction nozzle 10 and the extension pipe 30.

[0111] A centrifugal dust collector may be provided in the main body 20. The dust and debris may be received in a dust box 22.

[0112] FIG. 2 is a perspective view illustrating the suction nozzle 10 of the vacuum cleaner 1 illustrated in FIG. 1 when viewed from above. FIG. 3 is a perspective view illustrating the suction nozzle 10 of the vacuum cleaner 1 illustrated in FIG. 1 when viewed from below. FIG. 4 is an exploded perspective view illustrating the suction nozzle 10 illustrated in FIG. 2.

[0113] The suction nozzle 10 is configured to suck dust on the floor by using the difference in air pressure. The suction nozzle 10 includes a housing 100, a driver 200, a brush module 300, and a connector 400.

[0114] The main technical feature of the present disclosure is a rotating brush 310 of the brush module 300. Therefore, the housing 100, the driver 200, and the connector 400 will be schematically described.

[0115] Hereinafter, for easy understanding of the present disclosure, a side of the suction nozzle 10 where the rotating brush 310 is positioned will be referred to as a front side of the suction nozzle 10, and a side of the suction nozzle 10 where the connector 400 is positioned will be referred to as a rear or back side of the suction nozzle 10.

[0116] FIGS. 1 to 3 illustrate a three-dimensional orthogonal coordinate system. A direction in which an X-axis of the three-dimensional orthogonal coordinate system is directed means the front or forward side. A direction in which a Y-axis of the three-dimensional orthogonal coordinate system is directed means a direction parallel to a rotation axis of the rotating brush. A direction in which a Z-axis of the three-dimensional orthogonal coordinate system means a top side.

[0117] The order in which the suction nozzle 10 is assembled is as follows. First, the connector 400 is assembled. Next, the connector 400 and a mounting housing 130 are assembled.

[0118] The mounting housing 130 is rotatably mounted on the connector 400. Then, the driver 200 is coupled to one side of a main housing 110.

[0119] Thereafter, the mounting housing 130 is coupled to an upper portion of the main housing 110. Next, a lower housing 120 is coupled to a lower portion of the main housing 110. Then, a support housing 140 is coupled to the lower portion of the main housing 110.

[0120] Next, a pressing button 141 is mounted on the support housing 140. Further, a side cover 150 is coupled to one side of the main housing 110.

[0121] Finally, a first shaft member 231 is fitted with a second shaft member 314 of the rotating brush 310, and a release cover 320 is detachably coupled to the other side of the main housing 110. Therefore, the process of assembling the suction nozzle 10 is completed.

[0122] FIG. 5 is a cross-sectional view illustrating the suction nozzle 10 illustrated in FIG. 2.

[0123] As illustrated in FIGS. 4 and 5, the housing 100 is configured to guide dust and debris on the floor to a passage 401 of the connector 400.

[0124] The housing 100 includes the main housing 110, the lower housing 120, the mounting housing 130, and the support housing 140.

[0125] The main housing 110 defines the inlet 111 through which dust moves to the main body 20. The inlet 111 is formed at a rear side of the main housing 110. The inlet 111 has a cylindrical shape. The rotating brush 310 is mounted at a front side of the main housing 110.

[0126] The rotating brush 310 is rotated by the driver 200. The rotating brush 310 scrapes dust and debris on the floor surface and pushes the dust and debris rearward. The dust and debris pushed to the rear side of the rotating brush 310 may easily enter the inlet 111. The main housing 110 covers an upper side of the floor surface between the rotating brush 310 and the inlet 111.

[0127] The housing 100 defines a space (hereinafter, referred to as a ‘suction space 101’) between the rotating brush 310 and the inlet 111 and between the housing 100 and the floor surface. The suction space 101 is isolated from the outside except for a gap between the housing 100 and the floor surface. The dust and debris in the suction space 101 enters the passage 401 through the inlet 111.

[0128] As illustrated in FIGS. 4 and 5, the lower housing 120, together with the main housing 110, defines the suction space 101. The lower housing 120 includes a first lower housing 121 and a second lower housing 122.

[0129] The first and second lower housings 121 and 122 defines a wall surface between the rotating brush 310 and the inlet 111, and the wall surface guides the dust and debris in the suction space 101 toward the inlet 111.

[0130] A pair of first wheels W1 is mounted on the second lower housing 122.

[0131] The mounting housing 130 is rotatably coupled to the connector 400. A cover part 131 of the mounting housing 130 is mounted on the upper portion of the main housing 110.

[0132] The support housing 140 supports a lower portion of the suction nozzle 10 and a lower portion of the connector 400. A second wheel W2 is mounted on the support housing 140. The second wheel W2 rolls on the floor surface while rotating together with the pair of first wheels W1.

[0133] The connector 400 enables the main body 20 and the suction nozzle 10 to rotate relative to each other. In addition, the connector 400 defines therein the passage 401 through which dust moves to the main body 20.

[0134] The connector 400 includes an insertion portion 410, a first connection portion 420, a second connection portion 430, a coupling part 440, and an elastic pipe 450.

[0135] When the cover part 131 is mounted on the upper portion of the main housing 110, the insertion portion 410 is inserted into the inlet 111.

[0136] The coupling part 440 connects the mounting housing 130 and the connector 400 so that the mounting housing 130 and the connector 400 are rotatable about the insertion portion 410.

[0137] The first and second connection portions 420 and 430 may each provided in the form of a pipe. The first and second connection portions 420 and 430 are rotatably coupled.

[0138] A release button 431 is disposed on an upper portion of the second connection portion 430. The release button 431 is connected to a catching portion 432. A movement of the extension pipe 30 is blocked by the catching portion 432.

[0139] As illustrated in FIG. 5, the elastic pipe 450 defines a passage 401 between the inlet 111 and the second connection portion 430. The elastic pipe 450 includes an elastic tube 451 and a coil spring 452.

[0140] The elastic tube 451 defines therein the passage 401. The elastic tube 451 has a cylindrical shape. The elastic tube 451 is made of soft resin.

[0141] Therefore, the elastic tube 451 is resiliently deformed when the first and second connection portions 420 and 430 rotate relative to each other and the mounting housing 130 and the first connection portion 420 rotate relative to each other.

[0142] The coil spring 452 is attached to an inner or outer surface of the elastic tube 451. The coil spring 452 maintains the cylindrical shape of the elastic tube 451.

[0143] As illustrated in FIGS. 4 and 5, the driver 200 is configured to rotate the rotating brush 310. The driver 200 is coupled to one side (hereinafter, referred to as ‘left side’) of the main housing 110.

[0144] The side cover 150 covers the driver 200. The side cover 150 is coupled to the left side of the housing 100 by means of a catching structure such as a hook. The side cover 150 has a hole through which air flows inward or outward.

[0145] The driver 200 includes a bracket 210, a motor 220, and a transmission 230.

[0146] The bracket 210 is coupled to the main housing 110 by bolting. The motor 220 is configured to generate a rotational force. The motor 220 may be provided as a brushless direct current (BLDC) motor. The motor 220 is coupled to the bracket 210.

[0147] The transmission 230 is configured to transmit a rotational motion of the motor 220 to the rotating brush 310. The transmission 230 is mounted on the bracket 210. The transmission 230 may be provided as a belt transmission device.

[0148] As illustrated in FIG. 4, the first shaft member 231 is configured to transmit a rotational motion of the belt transmission device to the rotating brush 310. The second shaft member 314 is provided at one side of the rotating brush 310 based on a direction of the rotation axis.

[0149] The first and second shaft members 231 and 314 define a plurality of surfaces that engage with one another. When the first and second shaft members 231 and 314 engage with each other, a rotation axis of the first shaft member 231 and the rotation axis of the second shaft member 314 are positioned on the same line.

[0150] The rotational force of the first shaft member 231 is transmitted to the second shaft member 314 through a contact surface. The rotation axis of the rotating brush 310 and the rotation axis of the first shaft member 231 are positioned on the same line in the state in which the first and second shaft members 231 and 314 engage with each other.

[0151] FIG. 6 is a perspective view illustrating a state in which the brush module 300 is separated from the suction nozzle 10 illustrated in FIG. 2. FIG. 7 is a perspective view illustrating the brush module 300 illustrated in FIG. 6. FIG. 8 is an exploded perspective view illustrating the brush module 300 illustrated in FIG. 7.

[0152] As illustrated in FIGS. 6 and 7, the brush module 300 includes the rotating brush 310 and the release cover 320.

[0153] FIG. 9 is a perspective view illustrating a state in which first and second rotating brushes 311 and 312 illustrated in FIG. 8 are separated. FIG. 10 is a perspective view illustrating a state in which the second rotating brush 312 and a coupler 313, which are illustrated in FIG. 9, are separated.

[0154] As illustrated in FIGS. 9 and 10, the rotating brush 310 scrapes dust and debris on the floor surface and pushes the dust and debris rearward. The rotating brush 310 includes the first rotating brush 311, the second rotating brush 312, and the coupler 313.

[0155] As illustrated in FIGS. 8 and 9, the first rotating brush 311 receives the rotational motion from the driver 200. The first rotating brush 311 includes a first body 311A, a first brush member 311B, and a second shaft member 313.

[0156] The first body 311A defines a framework of the first rotating brush 311. The first body 311A has a cylindrical shape having a vacant internal space. The first body 311A has a first through-hole 311H formed in a radial direction.

[0157] A central axis of the first body 311A acts as a central axis of the first rotating brush 311. The central axis of the first body 311A is parallel to the Y-axis direction. The first body 311A generates uniform rotational inertia in a circumferential direction thereof. The first body 311A may be made of aluminum.

[0158] The first brush member 311B is attached to an outer surface of the first body 311A. The first brush member 311B includes a plurality of bristles. The plurality of bristles scrapes dust and debris on the floor surface while the first body 311A rotates. The plurality of bristles may include fiber bristles and metal bristles.

[0159] The fiber bristles and the metal bristles may be attached directly to the outer surface of the first body 311A. Although not illustrated, a fiber layer may be attached to the outer surface of the first body 311A. The fiber bristles and the metal bristles may be attached to the fiber layer.

[0160] The fiber bristles may be made of synthetic resin such as nylon. The metal bristles may be made of a material containing an electrically conductive material. The metal bristle may be manufactured by coating a bristle made of synthetic resin with an electrically conductive material.

[0161] Static electricity generated by the fiber bristles may be discharged or eliminated to the floor surface through the metal bristles. Therefore, it is possible to inhibit the static electricity from being transmitted to the user.

[0162] The second shaft member 313 is configured to receive a rotational motion of the first shaft member 231. The second shaft member 313 is provided in one side opening of the first body 311A. The second shaft member 313 is inserted into one side opening of the first body 311A.

[0163] An insertion groove 313H is formed in the Y-axis direction in an outer surface of the second shaft member 313. A protruding portion 311P is formed in the Y-axis direction on an inner surface of the first body 311A. When the second shaft member 313 is inserted into the opening of the first body 311A, the protruding portion 311P is inserted into the insertion groove 313H. The protruding portion 311P prevents a relative rotation of the second shaft member 313.

[0164] The second shaft member 313 has a space into which the first shaft member 231 is inserted. When the rotating brush 310 moves in the Y-axis direction, the first shaft member 231 is inserted into the second shaft member 313.

[0165] The first and second shaft members 231 and 313 define a plurality of surfaces that engage with one another. When the first and second shaft members 231 and 313 engage with each other, the rotation axis of the first shaft member 231 and the rotation axis of the second shaft member 313 are positioned on the same line.

[0166] The rotational force of the first shaft member 231 is transmitted to the second shaft member 313 through the contact surface. The rotation axis of the rotating brush 310 and the rotation axis of the first shaft member 231 are positioned on the same line in the state in which the first and second shaft members 231 and 313 engage with each other.

[0167] As illustrated in FIGS. 8 and 9, the second rotating brush 312 is rotatably mounted in the housing 100 by means of the release cover 320. The release cover 320 and the housing 100 may be detachably coupled by means of a catching structure. Alternatively, the release cover 320 and the housing 100 may be coupled by bolting.

[0168] The second rotating brush 312 includes a second body 312A, a second brush member 312B, and a third shaft member 314.

[0169] The second body 312A defines a framework of the second rotating brush 312. The second body 312A has a cylindrical shape having a vacant internal space. The second body 312A has a second through-hole 312H formed in a radial direction.

[0170] A central axis of the second body 312A acts as a central axis of the second rotating brush 312. The central axis of the second body 312A is parallel to the Y-axis direction. The second body 312A generates uniform rotational inertia in a circumferential direction thereof. The second body 312A may be made of aluminum.

[0171] The second brush member 312B is attached to an outer surface of the second body 312A. The second brush member 312B includes a plurality of bristles. The plurality of bristles scrapes dust and debris on the floor surface while the second body 312A rotates. The plurality of bristles may include fiber bristles and metal bristles.

[0172] The fiber bristles and the metal bristles may be attached directly to the outer surface of the second body 312A. Although not illustrated, a fiber layer may be attached to the outer surface of the second body 312A. The fiber bristles and the metal bristles may be attached to the fiber layer.

[0173] The fiber bristles may be made of synthetic resin such as nylon. The metal bristles may be made of a material containing an electrically conductive material. The metal bristle may be manufactured by coating a bristle made of synthetic resin with an electrically conductive material.

[0174] Static electricity generated by the fiber bristles may be discharged or eliminated to the floor surface through the metal bristles. Therefore, it is possible to inhibit the static electricity from being transmitted to the user.

[0175] The third shaft member 314 is configured to connect the second body 312A to the release cover 320 so that the second body 312A is rotatable. The third shaft member 314 is provided in one side opening of the second body 312A. The third shaft member 314 is inserted into one side opening of the second body 312A.

[0176] The insertion groove 313H is formed in the Y-axis direction in an outer surface of the third shaft member 314. A protruding portion 312P is formed in the Y-axis direction on an inner surface of the second body 312A. When the third shaft member 314 is inserted into the opening of the second body 312A, the protruding portion 312P is inserted into the insertion groove 313H. The protruding portion 312P prevents a relative rotation of the third shaft member 314.

[0177] A bearing B is mounted on the third shaft member 314. A fixing shaft A is provided on the release cover 320. The bearing B supports the fixing shaft A so that the fixing shaft A is rotatable. The fixing shaft A has a groove. A snap ring S is mounted in the groove to prevent the fixing shaft A and the third shaft member 314 from being separated from each other.

[0178] The coupler 313 couples the first and second rotating brushes 311 and 312. When the coupler 313 couples the first and second rotating brushes 311 and 312, the rotation axis of the first rotating brush 311 and the rotation axis of the second rotating brush 312 are positioned on the same line.

[0179] FIG. 11 is a perspective view illustrating a state in which the first body 311A, the first brush member 311B, the second body 312A, and the second brush member 312B, which are illustrated in FIG. 10, are separated. FIG. 12 is a transparent view illustrating the rotating brush 310 illustrated in FIG. 8.

[0180] As illustrated in FIGS. 11 and 12, the coupler 313 includes a coupler body 313A, a first catching portion 313B, a first bending deformation portion 313D, a second catching portion 313C, and a second bending deformation portion 313E.

[0181] An outer surface of the coupler body 313A is in contact with inner surfaces of the first and second bodies 311A and 312A in the circumferential direction. The coupler body 313A has a cylindrical shape having a vacant internal space. A central axis of the coupler body 313A is parallel to the central axis of the first body 311A and the central axis of the second body 312A. The coupler body 313A may be made of synthetic resin.

[0182] A Y-axis direction portion (hereinafter, referred to as a ‘first body portion’) of the coupler body 313A, based on a middle potion of the coupler body 313A, is in contact with the inner surface of the first body 311A in the circumferential direction. Further, a—Y-axis direction portion (hereinafter, referred to as a ‘second body portion’) of the coupler body 313A, based on the middle portion of the coupler body 313A, is in contact with the inner surface of the second body 312A in the circumferential direction.

[0183] The first catching portion 313B is configured to be inserted into the first through-hole 311H. The first catching portion 313B is formed on the first body portion. The first catching portion 313B protrudes in the radial direction from an outer surface of the first body portion.

[0184] The first bending deformation portion 313D is configured to connect the coupler body 313A and the first catching portion 313B. The first bending deformation portion 313D is formed on the first body portion. The first bending deformation portion 313D connects the coupler body 313A and the first catching portion 313B in the Y-axis direction.

[0185] An outer surface of the first bending deformation portion 313D has the same curvature as the outer surface of the coupler body 313A. Therefore, when the first catching portion 313B is inserted into the first through-hole 311H, the outer surface of the first bending deformation portion 313D comes into contact with the inner surface of the first body 311A in the circumferential direction.

[0186] As described above, the protruding portion 311A is formed in the Y-axis direction on the inner surface of the first body 311A. The insertion groove 313H is formed in the Y-axis direction in the outer surface of the coupler body 313A.

[0187] When the first body portion is inserted into a—Y-axis direction opening of the first body 311A, the protruding portion 311A is inserted into the insertion groove 313H. The protruding portion 311A moves along the insertion groove 313H until the first catching portion 313B is inserted into the first through-hole 311H.

[0188] That is, the protruding portion 311A and the insertion groove 313H guide the first catching portion 313B to the first through-hole 311H. In addition, the protruding portion 311A and the insertion groove 313H prevent a relative rotation between the coupler body 313A and the first body 311A.

[0189] When the first body portion is inserted into a—Y-axis direction opening of the first body 311A, the first catching portion 313B is caught by a periphery of the opening of the first body portion. An assembler inserts the first body portion into the—Y-axis direction opening of the first body 311A while pressing the first catching portion 313B in the direction of the central axis of the coupler body 313A.

[0190] A state in which the first bending deformation portion 313D is bent and deformed in the direction of the central axis of the coupler body 313A is maintained until the first catching portion 313B is inserted into the first through-hole 311H.

[0191] When the first catching portion 313B is inserted into the first through-hole 311H as the first bending deformation portion 313D is elastically restored, the outer surface of the first bending deformation portion 313D comes into contact with the inner surface of the coupler body 313A in the circumferential direction.

[0192] When the first catching portion 313B is inserted into the first through-hole 311H, the relative movement and rotation between the coupler body 313A and the first body 311A are prevented.

[0193] A bonding agent is applied onto a predetermined Y-axis direction region and a predetermined—Y-axis direction region on the outer surface of the coupler body 313A based on the middle portion of the coupler body 313A. The dotted lines illustrated on the outer surface of the coupler body 313A mean the regions on which the bonding agent is applied, based on the middle portion of the coupler body 313A.

[0194] When the first body portion is inserted into the—Y-axis direction opening of the first body 311A, a bonding layer is interposed between the inner surface of the first body 311A and the outer surface of the coupler body 313A. The bonding layer improves a coupling force between the first body 311A and the coupler body 313A.

[0195] The second catching portion 313C is configured to be inserted into the second through-hole 312H. The second catching portion 313C is formed on the second body portion. The second catching portion 313C protrudes in the radial direction from an outer surface of the second body portion.

[0196] The second bending deformation portion 313E is configured to connect the coupler body 313A and the second catching portion 313C. The second bending deformation portion 313E is formed on the second body portion. The second bending deformation portion 313E connects the coupler body 313A and the second catching portion 313C in the—Y-axis direction.

[0197] An outer surface of the second bending deformation portion 313E has the same curvature as the outer surface of the coupler body 313A. Therefore, when the second catching portion 313C is inserted into the second through-hole 312H, the outer surface of the second bending deformation portion 313E comes into contact with the inner surface of the second body 312A in the circumferential direction.

[0198] As described above, the protruding portion 312P is formed in the Y-axis direction on the inner surface of the second body 312A. The insertion groove 313H is formed in the Y-axis direction in the outer surface of the coupler body 313A.

[0199] When the second body portion is inserted into the Y-axis direction opening of the second body 312A, the protruding portion 312P is inserted into the insertion groove 313H. The protruding portion 312P moves along the insertion groove 313H until the second catching portion 313C is inserted into the second through-hole 312H.

[0200] That is, the protruding portion 312P and the insertion groove 313H guide the second catching portion 313C to the second through-hole 312H. In addition, the protruding portion 312P and the insertion groove 313H prevent a relative rotation between the coupler body 313A and the second body 312A.

[0201] When the second body portion is inserted into the Y-axis direction opening of the second body 312A, the second catching portion 313C is caught by a periphery of the opening of the second body portion. The assembler inserts the second body portion into the Y-axis direction opening of the second body 312A while pressing the second catching portion 313C in the direction of the central axis of the coupler body 313A.

[0202] A state in which the second bending deformation portion 313E is bent and deformed in the direction of the central axis of the coupler body 313A is maintained until the second catching portion 313C is inserted into the second through-hole 312H.

[0203] When the second catching portion 313C is inserted into the second through-hole 312H as the second bending deformation portion 313E is elastically restored, the outer surface of the second bending deformation portion 313E comes into contact with the inner surface of the coupler body 313A in the circumferential direction.

[0204] When the second catching portion 313C is inserted into the second through-hole 312H, the relative movement and rotation between the coupler body 313A and the second body 312A are prevented. When the second catching portion 313C is inserted into the second through-hole 312H, the first and second bodies 311A and 312A come into contact with each other in a direction of the rotation axis of the brush member, thereby defining a contact surface (hereinafter, referred to as a ‘reference surface’).

[0205] A bonding agent is applied onto a predetermined Y-axis direction region and a predetermined—Y-axis direction region on the outer surface of the coupler body 313A based on the middle portion of the coupler body 313A. When the second body portion is inserted into the Y-axis direction opening of the second body 312A, a bonding layer is interposed between the inner surface of the second body 312A and the outer surface of the coupler body 313A. The bonding layer improves a coupling force between the second body 312A and the coupler body 313A.

[0206] FIG. 13 is a front view illustrating the suction nozzle 10 illustrated in FIG. 2. FIG. 18 is a bottom plan view illustrating the rotating brush 310 of the suction nozzle 10 illustrated in FIG. 2. The dotted lines in FIG. 18 mean texture directions of the bristles. The bristles are formed to lie in the directions indicated by the dotted arrow lines.

[0207] The suction nozzle 10 sucks debris such as hairs and dust on the floor while moving forward or rearward. In this case, the rotating brush 310 pushes the debris such as hairs and dust on the floor rearward, i.e., toward the inlet while rotating.

[0208] FIG. 14 is a schematic view illustrating a state in which the suction nozzle 10 illustrated in FIG. 2 is used. FIG. 15 is a schematic view illustrating a state in which bristles 310R of the rotating brush 310 illustrated in FIG. 14 are bent and deformed by the contact with the floor.

[0209] As illustrated in FIG. 14, the bristles 310R of the rotating brush 310 form textures inclined in the direction opposite to the rotation direction of the rotating brush 310. As illustrated in FIG. 15, the bristles 310R of the rotating brush 310 are bent and deformed by being brought into contact with the floor and further inclined in the direction opposite to the rotation direction of the rotating brush 310.

[0210] FIG. 16 is a schematic view illustrating a state in which the bristles 310R of the rotating brush 310 illustrated in FIG. 15 push debris on the floor rearward. FIG. 17 is a schematic view illustrating a state in which debris on the floor illustrated in FIG. 16 is moved rearward by the bristles 310R of the rotating brush 310.

[0211] As illustrated in FIG. 16, the bristles 310R of the rotating brush 310 push debris such as hairs and dust on the floor rearward in the state in which the bristles 310R are bent and deformed. As illustrated in FIG. 17, when the bristles 310R of the rotating brush 310 are moved away from the floor, the bristles 310R return to an original state while being elastically restored.

[0212] In this case, the debris, which is in contact with the bristles 310R, is pushed to the rear side of the rotating brush 310 by kinetic energy and elastic restoring force of the bristles 310R. That is, the bristles 310R of the first and second rotating brushes 311 and 312 push dust toward the inlet while being elastically bent and deformed by the floor.

[0213] FIG. 18 should be understood as a view illustrating the rotating brush 310, which generates friction with an upper surface of the floor, when viewed from below the transparent floor. P in FIG. 18 means a point at which the bristles 310R are implanted.

[0214] As illustrated in FIG. 18, the textures of the bristles 310R of the first and second rotating brushes 311 and 312 are spirally formed around the rotation axis of the rotating brush 310. In addition, the textures of the bristles 310R of the first and second rotating brushes 311 and 312 are symmetrically formed with respect to the reference surface.

[0215] Further, the bristles 310R of the first and second rotating brushes 311 and 312 form the textures inclined toward the reference surface. In addition, the bristles 310R of the first and second rotating brushes 311 and 312 form the textures inclined in the direction opposite to the rotation direction of the rotating brush 310.

[0216] As illustrated in enlarged views at the top side of FIG. 18, the bristles 310R of the first and second rotating brushes 311 and 312, which are in contact with the floor, are bent and deformed in the X-axis direction, i.e., the direction opposite to the movement direction by a frictional force with the floor.

[0217] As illustrated in the enlarged views at the bottom side of FIG. 18, the bristles 310R of the first and second rotating brushes 311 and 312 are elastically restored and returned to the original state while moving away from the floor. In this case, the debris, which is in contact with the bristles 310R, is pushed toward the reference surface in the—X-axis direction by the kinetic energy and elastic restoring force of the bristles 310R.

[0218] That is, the bristles 310R of the first and second rotating brushes 311 and 312 push dust toward the inlet while being elastically bent and deformed by the floor. In addition, the debris such as hairs and dust attached to the first and second rotating brushes 311 and 312 is moved to the reference surface. The user may easily remove the debris such as hairs and dust attached to the middle portion of the rotating brush 310.

[0219] FIG. 19 is a perspective view schematically illustrating a state in which the rotating brush 310 is separated from the suction nozzle 10 illustrated in FIG. 2.

[0220] As illustrated in FIG. 19, a space (hereinafter, referred to as a ‘chamber’), in which the rotating brush 310 is installed, is formed at the front side of the housing 100. The chamber 102 is connected to the suction space 101 and the inlet 111. The rotating brush 310 is rotatably installed in the chamber 102. The chamber 102 is partially opened. A part of the rotating brush 310 is exposed to the outside of the chamber 102.

[0221] The rotating brush 310 defines a surface (hereinafter, referred to as a ‘roller surface 310F’) being in contact with the floor surface while rotating. The roller surface 310F has a cylindrical shape. The housing 100 may be configured to cover a part of the roller surface 310F. For example, the housing 100 may be configured to cover an upper portion of the roller surface 310F.

[0222] The roller surface 310F may be made of flannel made by being woven with yarns. The flannel may have textures formed in the directions of yarns used to weave the flannel. Alternatively, the flannel may form the textures in the direction in which the plurality of bristles 310R lies.

[0223] The texture of the flannel may be formed in a shape in which an intersection circle at which an imaginary plane A and the roller surface 310F intersect is connected to two opposite sides of the rotating brush 310 based on the longitudinal direction. The imaginary plane A means an imaginary plane which is perpendicular to the rotation axis of the rotating brush 310 and passes through the inlet 111.

[0224] The texture of the flannel may have a ‘V’ shape. A pointy portion of the ‘V’-shaped texture may be directed in a direction opposite to the rotation direction of the rotating brush 310.

[0225] Dust guide portions 310G and 112G guide the movement of the debris so that the debris is sucked into the inlet 111 without being attached to or wound around the roller surface 310F. The dust guide portions 310G and 112G define structures capable of moving the debris by applying a force to the debris in a particular direction while the rotating brush 310 rotates. The dust guide portions 310G and 112G may include a roller guide 310G and a cover guide 112G.

[0226] As illustrated in FIG. 19, the roller guide 310G may be formed on the rotating brush 310. The roller guide 310G may mean the texture of the flannel. Alternatively, the roller guide 310G may mean fibers other than the flannel. When the roller surface 310F comes into contact with the floor surface and the front cover part 112, the roller guide 310G may apply a force in a particular direction to the debris attached to the roller surface 310F.

[0227] The roller guide 310G may form a shape in which an intersection circle at which the imaginary plane A and the roller surface 310F intersect is connected to the two opposite sides of the rotating brush 310 based on the longitudinal direction. The roller guide 310G may have a ‘V’ shape.

[0228] A pointy portion of the ‘V’ shape of the roller guide 310G may be directed in the direction opposite to the rotation direction of the rotating brush 310. In a case in which the roller guide 310G is provided in plural on the roller surface 310F, intervals between the roller guides 310G may be equal to each other.

[0229] FIG. 20 is a view illustrating a method of manufacturing the rotating brush 310 having the roller guide 310G.

[0230] As illustrated in FIG. 20, a brush member 310B may form the roller surface 310F. The brush member 310B may be made of flannel woven to have textures arranged in a perpendicular direction and a rectilinear direction. When the brush member 310B is attached to a body 310A, the rotating brush 310 having the roller guide 310G may be manufactured.

[0231] Alternatively, the first brush member 310B may be attached to the first body 310A, and then the second brush member 310B may be attached to the second body 310A. The textures of the first and second brush members 310B and 310B may be symmetric with respect to the imaginary plane A. When the coupler 313 couples the first and second rotating brushes 311 and 312, the rotating brush 310 having the roller guide 310G may be manufactured.

[0232] The cover guide 112G may be formed on the front cover part 112. The front cover part 112 may mean a part of the housing 100 disposed adjacent to the rotating brush 310.

[0233] The cover guide 112G forms a shape in which a part of the inlet 111, where the imaginary plane A and the front cover part 112 intersect, is connected to an edge of the front cover part 112. The cover guide 112G has a ‘V’ shape. A pointy portion of the ‘V’ shape of the cover guide 112G may be directed in the rotation direction of the rotating brush 310.

[0234] FIG. 21 is a view schematically illustrating a movement direction of debris attached to the roller surface 310F of the suction nozzle 10 illustrated in FIG. 19.

[0235] As illustrated in FIG. 21, when the rotating brush 310 rotates while coming into contact with the floor surface, the debris attached to the roller surface 310F may be guided between the roller surface 310F and the front cover part 112 and moved (C) toward the pointy portion of the roller guide 310G.

[0236] Further, when the rotating brush 310 rotates while coming into contact with the floor surface, the debris attached to the roller surface 310F may be guided between the roller surface 310F and the floor surface and moved (D) toward the pointy portion of the roller guide 310G. The phenomenon in which the debris attached to the roller surface 310F is guided and moved may occur because of the frictional force applied to the debris and the force of the roller guide 310G.

[0237] Specifically, the rotating brush 310 and the front cover part 112 are disposed so that an appropriate distance is maintained therebetween in consideration of attractive force of air and frictional force. Therefore, the frictional force generated by the contact with the front cover part 112 may be applied to the debris attached to the roller surface 310F. Further, the frictional force generated by the contact with the floor surface may be applied to the debris attached to the roller surface 310F.

[0238] The debris may slide on the roller surface 310F when the frictional force acts between the debris, which is attached to the roller surface 310F, and the front cover part 112 and the floor surface while the rotating brush 310 rotates.

[0239] FIG. 22 is a view illustrating a force applied to the debris on the roller surface 310F illustrated in FIG. 21.

[0240] As illustrated in FIG. 22, when an oblique force F, which is generated by the roller guide 310G, is applied to the debris that may slide on the roller surface 310F, a force f1 in a longitudinal direction of the roller surface 310F and a force f2 perpendicular to the longitudinal direction of the roller surface 310F are applied to the debris attached to the roller surface 310F.

[0241] As a result, the debris is moved in a direction of the resultant force f3 of the force f1 in the longitudinal direction and the force f2 perpendicular to the longitudinal direction by the resultant force f3. Therefore, the debris attached to the roller surface 310F is collected in the vicinity of an intersection circle B on the roller surface 310F as the rotating brush 310 rotates.

[0242] The intersection circle B is formed close to the inlet 111. Therefore, the debris receives the strong attractive force of air, such that the debris may be easily detached from the roller surface 310F and sucked into the inlet 111.

[0243] FIG. 23 is a perspective view schematically illustrating a state in which the rotating brush 310 is separated from the suction nozzle 10 illustrated in FIG. 2. FIG. 24 is a view schematically illustrating a movement direction of debris attached to the roller surface 310F of the suction nozzle 10 illustrated in FIG. 23.

[0244] As illustrated in FIG. 23, the roller guide 310G may be formed such that the pointy portion of the ‘V’ shape of the roller surface 310F is partially opened. The roller surface 310F of the roller guide 310G may be made of flannel.

[0245] When the roller surface 310F comes into contact with the floor surface and the front cover part 112, the roller guide 310G may apply a force in a particular direction to the debris attached to the roller surface 310F.

[0246] As illustrated in FIG. 24, when the rotating brush 310 rotates while coming into contact with the floor surface, the debris attached to the roller surface 310F may be guided between the roller surface 310F and the front cover part 112 and moved (C) toward the pointy portion of the roller guide 310G.

[0247] Further, when the rotating brush 310 rotates while coming into contact with the floor surface, the debris attached to the roller surface 310F may be guided between the roller surface 310F and the floor surface and moved (D) toward the pointy portion of the roller guide 310G.

[0248] The pointy portion of the ‘V’ shape of the roller guide 310G is partially opened. Therefore, the debris moved toward the pointy portion of the roller guide 310G may be easily sucked into the inlet 111.

[0249] In the case in which the roller guide 310G has a ‘V’ shape, the debris collected in the direction of the inlet 111 may be caught by a trough of the ‘V’ shape. When the pointy portion of the ‘V’ shape is opened, the debris collected to the imaginary plane A may be sucked into the inlet 111 without interference with the roller guide 310G.

[0250] FIG. 25 is a perspective view schematically illustrating a state in which the rotating brush 310 is removed from the suction nozzle 10 illustrated in FIG. 2. FIG. 26 is a view schematically illustrating a movement direction of debris attached to the roller surface 310F of the suction nozzle 10 illustrated in FIG. 25.

[0251] As illustrated in FIG. 25, the cover guide 112G forms a shape in which a part of an intersection line, at which the imaginary plane A intersects the front cover part 112 in the chamber 102, is connected to an edge of the front cover part 112.

[0252] The cover guide 112G has a ‘V’ shape. A pointy portion of the ‘V’ shape of the cover guide 112G may be directed in the rotation direction of the rotating brush 310. The cover guide 112G may mean a portion protruding from the front cover part 112.

[0253] As illustrated in FIG. 26, the dust attached to the roller surface 310F may be moved as the rotating brush 310 comes into contact with the front cover part 112 while rotating. As the rotating brush 310 rotates, the debris attached to the roller surface 310F may be guided to be moved (G) to a position on the roller surface 310F adjacent to the pointy portion of the cover guide 112G.

[0254] The movement of the debris attached to the roller surface 310F is performed by the frictional force applied to the debris and the force of the cover guide 112G.

[0255] Specifically, the frictional force generated by the contact with the front cover part 112 may be applied to the debris attached to the roller surface 310F. The debris may slide on the roller surface 310F when the rotating brush 310 rotates in the state in which the frictional force is applied between the debris attached to the front cover part 112 and the debris attached to the roller surface 310F.

[0256] The debris more easily slides on the roller surface 310F as the frictional force between the debris and the front cover part 112 is higher than the frictional force between the debris and the roller surface 310F. Therefore, a frictional coefficient of the front cover part 112 may be larger than a frictional coefficient of the roller surface 310F.

[0257] Referring to FIG. 26, when an oblique force F, which is generated by the cover guide 112G, is applied to the debris on the roller surface 310F, the force f1 in the longitudinal direction of the roller surface 310F and the force f2 perpendicular to the longitudinal direction of the roller surface 310F are applied to the debris attached to the roller surface 310F.

[0258] Therefore, the debris is moved in the direction of the resultant force f3 of the force f1 in the longitudinal direction and the force f2 perpendicular to the longitudinal direction by the resultant force f3.

[0259] Therefore, the debris attached to the roller surface 310F is gradually collected at a position of the intersection circle B on the roller surface 310F adjacent to the pointy portion of the cover guide 112G as the rotating brush 310 rotates. Since the intersection circle B is adjacent to the inlet 111, the debris may be easily detached from the roller surface 310F and sucked into the inlet 111 by receiving the attractive force of air.

[0260] When the user turns on the main body 20, the attractive force of air of the main body 20 is transmitted to the suction nozzle 10. The rotating brush 310 of the suction nozzle 10 detaches the debris on the floor surface from the floor surface while rotating. The detached debris is sucked into the inlet 111 by the attractive force of air.

[0261] In the case in which the rotating brush 310 is made of flannel, the rotating brush 310 may lift up the debris attached to the floor surface without damaging the floor surface. The rotating brush 310 wipes the debris off the floor surface while rotating and coming into contact with the floor surface. In this case, a part of the debris may be attached to or wound around the roller surface 310F of the rotating brush 310.

[0262] The debris attached to the roller surface 310F is collected at the position on the roller surface 310F close to the inlet 111 by the roller guide 310G formed on the rotating brush 310 and the cover guide 112G formed on the front cover part 112.

[0263] Further, the debris, which is collected at the position on the roller surface 310F close to the inlet 111, is easily detached from the roller surface 310F and sucked into the inlet 111 by receiving the attractive force of air. Therefore, it is possible to prevent the debris from being wound around or attached to the rotating brush 310.

[0264] In addition, since the roller surface 310F and the roller guide 310G are made of flannel, it is possible to detach the debris attached to the rotating brush 310 while cleaning the floor surface without damaging the floor surface. In addition, since the roller surface 310F and the roller guide 310G are made of flannel, it is possible to minimize noise.

[0265] According to the vacuum cleaner according to the present disclosure, the coupler couples the first and second rotating brushes so that the rotation axes of the first and second rotating brushes are positioned on the same line. Therefore, the rotating brush, in which the textures of the bristles are symmetric with respect to the contact surface between the first and second rotating brushes, may be quickly manufactured by attaching the brush members to the outer surfaces of the separated bodies and then coupling the separated bodies by using the coupler. As a result, the present disclosure may go beyond the limitation of the existing technologies, use the related technology, have sufficient ability in sales or marketing in respect to the applied devices, and thus be clearly carried out in practice. Accordingly, the present disclosure has industrial applicability.

[0266] While the foregoing has been given by way of illustrative example of the present disclosure, all such and other modifications and variations thereto as would be apparent to those skilled in the art are deemed to fall within the broad scope and ambit of this disclosure as is herein set forth. Accordingly, such modifications or variations are not to be regarded as a departure from the spirit or scope of the present disclosure, and it is intended that the present disclosure cover the modifications and variations of this disclosure provided they come within the scope of the appended claims and their equivalents.