CHAIR AND CHAIR CONTROL ASSEMBLIES, SYSTEMS, AND METHODS
20190021501 ยท 2019-01-24
Inventors
- Jay R. Machael (Muscatine, IA, US)
- Matthew R. Lindorfer (Roseville, MN, US)
- Brandt M. Heitman (Muscatine, IA, US)
- Jesse Hahn (Cedar Rapids, IA, US)
Cpc classification
A47C3/20
HUMAN NECESSITIES
A47C7/004
HUMAN NECESSITIES
A47C1/03233
HUMAN NECESSITIES
A47C1/03294
HUMAN NECESSITIES
A47C1/03238
HUMAN NECESSITIES
International classification
A47C3/20
HUMAN NECESSITIES
A47C7/00
HUMAN NECESSITIES
Abstract
Chairs, seating systems, chair sub-assemblies and sub-systems, and associated methods of assembly and use. Aspects relate to chairs and methods of assembling chairs including chair controls of a relatively compact and effective design with desirable synchronous raising and tilting motions. Aspects also relate to tilt lock assemblies for achieving secure and effective tilt securement. Additional aspects relate to forward and rearward adjustment, or extension and retraction, of a seating assembly of the chair.
Claims
1. (canceled)
2. A method of actuating a chair control assembly of a chair, the chair control assembly including a seat support, a link arm, and a control body, the method comprising rotating a body of the link arm in a first direction about a first pivot which causes a pivot link of the link arm to rotation in a second direction that is opposite to the first direction about a second pivot; wherein rotation of the body of the link arm in the first direction causes front riders and the rear riders slidably coupling the seat support and the control body to move upwardly and rearwardly in front channels and rear channels causing the seat mount to move upwardly and rearwardly from a first lowered support position to a second raised support position.
3. The method of claim 2, wherein when the seat mount is moved upwardly and rearwardly to the second raised support portion a front of the seat mount is raised to a relatively greater extent than a rear of the seat mount.
4. The method of claim 2, wherein as the seat mount is moved upwardly and rearwardly to the second raised support portion a front of the seat mount there is both a tilting motion, with the front of the seat support being tilted at an angle and an upward and rearward motion of the seat mount upon rotation of the body of the link arm in the first direction.
5. The method of claim 2, wherein the rear sets of channels extend in parallel direction to the front set of channels such that only a raising and lowering motion of the seat mount is accomplished.
6. The method of claim 2, wherein a direction in which both the front channels extend are angularly offset from a direction in which both the rear channels extend.
7. The method of claim 2, wherein the chair is configured such that when the chair is supported on a horizontal surface, the front channels extend along a direction that is at an angle from about 20 degrees to about 60 degrees.
8. The method of claim 2, wherein the chair is configured such that when the chair is supported on a horizontal surface, the rear channels extend along a directions that is at an angle from about 10 degrees to about 40 degrees
9. The method of claim 2, wherein the front channels are angularly offset from the rear channels by an absolute angle of from about 0 degrees to about 25 degrees.
10. The method of claim 2, wherein rotating a body of the link arm in a first direction includes pressing rearwardly on a back of the chair.
11. A method of assembling a chair, the method including coupling a chair control assembly including a seat support, a link arm, and a control body to a back and a base of the chair such that rotating a body of the link arm in a first direction about a first pivot which causes a pivot link of the link arm to rotation in a second direction that is opposite to the first direction about a second pivot; wherein rotation of the body of the link arm in the first direction causes front riders and the rear riders slidably coupling the seat support and the control body to move upwardly and rearwardly in front channels and rear channels causing the seat mount to move upwardly and rearwardly from a first lowered support position to a second raised support position.
12. The method of claim 11, wherein when the seat mount is moved upwardly and rearwardly to the second raised support portion a front of the seat mount is raised to a relatively greater extent than a rear of the seat mount.
13. The method of claim 11, wherein as the seat mount is moved upwardly and rearwardly to the second raised support portion a front of the seat mount there is both a tilting motion, with the front of the seat support being tilted at an angle and an upward and rearward motion of the seat mount upon rotation of the body of the link arm in the first direction.
14. The method of claim 11, wherein the rear sets of channels extend in parallel direction to the front set of channels such that only a raising and lowering motion of the seat mount is accomplished.
15. The method of claim 11, wherein a direction in which both the front channels extend are angularly offset from a direction in which both the rear channels extend.
16. The method of claim 11, wherein the chair is configured such that when the chair is supported on a horizontal surface, the front channels extend along a direction that is at an angle from about 20 degrees to about 60 degrees.
17. The method of claim 11, wherein the chair is configured such that when the chair is supported on a horizontal surface, the rear channels extend along a directions that is at an angle from about 10 degrees to about 40 degrees
18. The method of claim 11, wherein the front channels are angularly offset from the rear channels by an absolute angle of from about 0 degrees to about 25 degrees.
19. The method of claim 11, wherein the chair is assembled such that rotating a body of the link arm in a first direction is accomplished by pressing rearwardly on the back of the chair.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0044] While the invention is amenable to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and are described in detail below. The intention, however, is not to limit the invention to the particular embodiments described. On the contrary, the invention is intended to cover all modifications, equivalents, and alternatives falling within the scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION
[0045]
[0046] As described in greater detail, the control assembly 18 is configured to transition the seating assembly from a lowered position to a raised position as the back assembly 12 transitions between an upright state, or upright position to a reclined state, or reclined position. In particular, in some embodiments the chair 10 is configured such that when the back assembly 12 is in a first upright state the control assembly 18 is in a first lowered state and when the back assembly 12 is in a reclined state the control assembly is in a second raised state. In some embodiments, the control assembly 18 is configured to raise a front portion of the seat assembly 16 more quickly and/or to a greater extent than a rear portion of the seat assembly 16 such that raised position includes the seat assembly 16 being tilted and moved upwardly and rearwardly.
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[0048] As shown in
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[0051] As shown, the pivot apertures 83, 87 are coaxial with the front riders 81, 85, although the pivot apertures can also be located elsewhere. Additionally, as shown, the front and/or back riders 81, 85, 82, 86 are formed as monolithic projections with square transverse cross-sections with rounded corners. In some embodiments, one or more of the riders 81, 82, 85, 86 is formed as a two part component including a post having a round transverse cross-section and a sleeve having a square transverse cross-section with rounded corners, the sleeve being rotatably or non-rotatably received over the post.
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[0054] Returning to
[0055] The second wall 122 is shown including a first, rear channel 130, or slot corresponding to the rear channel 124 of the first wall 120 and a second, front channel 132, or slot corresponding to the front channel 126 of the first wall 120. The rear channel 130 extends in a first direction D130 (parallel to and laterally offset from first direction D124) and the front channel 132 extends in a second direction D132 (parallel to and laterally offset from second direction D126). The second wall 122 also includes a pivot recess 138, or receiver that corresponds to the pivot recess 128 for receiving the intermediate pivot pin 98 of the link arm 72. The second wall 122 includes complementary mating features for aligning and/or securing the first wall 120 to the second wall 122. The second wall 120 also has a locking aperture 139 to facilitate a tilt locking feature, as subsequently described.
[0056] Assembly of the first cartridge 42 includes receiving the link arm 72 in the gap 88 formed between the first and second flanges 76, 78 of the seat support 70. The front pivot pin 140 is received through the pivot apertures 83, 87 that extend through the front riders 81, 85. The first and second walls 120, 122 are positioned opposite one another about the link arm 72, as well as the flanges 80, 82 of the seat support 70. Upon assembly, the intermediate pivot pin 98 is received in the pivot recesses 128, 138 and the front riders 81, 85 are slidably and/or rotatably received in the front channels 126, 132 and the rear riders 82, 86 are slidably and/or rotatably received in the rear channels 124, 130. The link arm 72 is thereby pivotably secured to the control body 74 at an intermediate position on the link arm body 90 and the link arm pivot link 92 is pivotably secured to the seat support 70.
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[0058] As indicated in
[0059] In some embodiments, the raising and tilting action is adjusted by selecting the directions of the front channels D126, D132 and the rear channels D124, D130 and the relative angular offsets of those channels. In some embodiments, the rear sets of channels 124, 130 extend in parallel direction to the front set of channels 126, 132 such that only a raising and lowering motion (e.g., in an upward and rearward direction) is accomplished. In other embodiments, and as shown, the directions D126, D132 in which both the front channels extend is angularly offset from the direction D124, D130 in which both the rear channels extend to accomplish the described tilting action. In particular, and as shown, the front channels rise at a relatively steeper angle than the rear channels to accomplish rearward tilting, although the opposition angular offset (a relatively shallower front angle) can also be employed to achieve a forward tilting action.
[0060] In some embodiments, the chair 10 is configured such that when the chair is supported on a horizontal surface, the front channels 126, 132 extend along directions D126, D132 at an angle of about 37 degrees relative to horizontal, or from about 20 degrees to about 60 degrees, for example, although a variety of angles are contemplated, and the rear channels 124, 130 extend along directions D124, 130 at an angle of about 25 degrees relative to horizontal, or from about 10 degrees to about 40 degrees, for example, although a variety of angles are contemplated. In some embodiments, the front channels 126, 132 are angularly offset from the rear channels 124, 130 by an absolute angle of about 12 degrees (in the counterclockwise direction as shown in
[0061] In some embodiments, the body 90 of the link arm 72 is secured to the lower portion 22 of the back assembly 12 with the back mount 46 and the seat assembly 18 is secured to the seat mount 80 of the seat support 70. The second control cartridge 44 is similarly secured to the back assembly 12 and the seat assembly 18 such that rearward tiling, or reclining, of the back assembly 12 causes the control assembly 18 to transition from the lowered state (
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[0066] The tilt lock assembly 50 is shown in greater detail in
[0067] As shown, the tilt lock lever 178 is rotatably coupled to the hub 40, as are the lock gears 174, 176. The lock gears 174, 176 are intermeshed and in turn are coupled to the tilt lock bars 170, 172 such that rotation of the gears results in extension or retraction of the tilt lock bars 170, 172. The tilt lock lever 178 is engaged with the tilt lock spring 180, which in turn is coupled to the first lock gear 174. In use, the tilt lock lever is rotated in a first direction, engaging the tilt lock spring 180, which in turn causes the first gear 174 to rotate. As the first and second gears 174, 176 are intermeshed, such that rotation of the first gear 174 results in rotation of the second gear 176. Rotation of the first gear 174 results in extension of the first tilt lock bar 170 through the lock aperture 129A, the locking recess 99A, and the lock aperture 139A of the second cartridge 44, thereby locking the link arm 72A to the control body 74A with the first tilt lock bar 170. In this manner, the second cartridge is locked in the lowered state. The first cartridge 42 is similarly (and simultaneously) locked by the second tilt lock bar 172 as it is extended by the second gear 176. This operation locks the control assembly 18, which is secured to the chair back assembly 12, thereby locking the chair 10 against tilting of the chair back assembly 12. Upon rotation of the tilt lock lever 178 in the opposite direction, the tilt lock bars 170, 172 are released from the cartridges 42, 44, allowing the chair 10 to take on a reclined state.
[0068] By coupling the tilt lock lever 178 to the first gear 174 with the lock spring 180, a safety feature is optionally incorporated to help prevent inadvertent unlocking of the chair. In other words, if the chair back assembly 12 is being pushed rearwardly, an inadvertent pressure on the tilt lock lever 178 will be less likely to unlock the chair 10. Also, enhanced lock activation is also incorporated as the spring action provides a resilient force that helps the tilt lock bars 170, 172 locate and pass through the locking features in the cartridges 42, 44. Similarly, the tilt lock spring 180 acts as a clutch mechanism to allow a user to activate the lever 178 at any time during recline, where the tilt lock lever 178 remains in a locking position (e.g., by a detent or retaining means), and upon taking a sufficiently upright state (or non-reclined state), the tilt lock bars 170, 172 are activated to lock the chair 10 in the upright state.
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[0072] As indicated previously, a method of assembling the chair 10 includes coupling the base assembly 14 to the control assembly 18. As shown in
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[0075] Various modifications and additions can be made to the exemplary embodiments discussed without departing from the scope of the present invention. For example, while the embodiments described above refer to particular features, the scope of this invention also includes embodiments having different combinations of features and embodiments that do not include all of the described features. Accordingly, the scope of the present invention is intended to embrace all such alternatives, modifications, and variations as fall within the scope of the claims, together with all equivalents thereof.