CABLE PROCESSING DEVICE
20190027906 ยท 2019-01-24
Assignee
Inventors
Cpc classification
B65H51/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
H02G1/12
ELECTRICITY
B65H51/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cable processing device includes a cable conveying device running along a machine longitudinal axis transporting a cable, and a cable changer selectively supplying cables for processing. The cable changer has two guide units for guiding and holding one cable each and being movable between inoperative and active positions. In the inoperative position, the guide unit is positioned outside the cable conveying device spaced from the machine axis. In the active position, the guide unit is positioned coaxially with the machine axis producing an operative connection to the cable conveying device. The guide units are movable independently of each other. When one of the guide units is moved from the inoperative position into the active position, the other guide unit remains positionally fixed in the inoperative position. When the guide units are both in their inoperative positions, they are positioned lying next to each other on a common horizontal plane.
Claims
1-23. (canceled)
24. A cable processing device including at least one processing station for processing cable ends of cables, a cable conveying device running along a machine longitudinal axis for transporting the cables to the at least one processing station in a direction of the machine longitudinal axis, and a cable changer arranged in a region of the cable conveying device for selectively suppling the cables to the at least one processing station, the cable changer comprising: two guide units for guiding and holding one of the cables each; each of the guide units being movable between an associated inoperative position and an active position, wherein the guide unit when positioned in the associated inoperative position is outside the cable conveying device and spaced apart from the machine longitudinal axis and the guide unit when positioned in the active position is coaxial with the machine longitudinal axis to produce an operative connection to the cable conveying device; and wherein the guide units are movable independently of each other between the associated inoperative position and the active position.
25. The cable processing device according to claim 24 wherein when one of the guide units is moved from the inoperative position into the active position, another of the guide units remain positionally fixed in the inoperative position.
26. The cable processing device according to claim 24 wherein when the guide units are in their respective inoperative positions, the guide units are positioned next to each other and on a common horizontal plane.
27. The cable processing device according to claim 24 wherein each of the guide units is connected to a respective push element, the push elements being translationally movable to move the respective guide unit between the active position and the associated inoperative position.
28. The cable processing device according to claim 27 including two push guides each for lowering and lifting a respective one of the guide units, the push elements being displaceably mounted on the respective push guides.
29. The cable processing device according to claim 27 wherein each of the guide units is rotatably mounted on the respective push element by a lever assembly having at least one lever part.
30. The cable processing device according to claim 27 including a guideway for guiding movement of the guide units from the associated inoperative positions into the active position.
31. The cable processing device according to claim 30 wherein the guideway is arranged opposite the guide units wherein when each of the push elements is lowered move the respective guide unit to the active position, the respective guide unit interacts with the guideway to move along the guideway.
32. The cable processing device according to claim 31 wherein the guideway includes a run-on flank for each of the guide units to move along.
33. The cable processing device according to claim 32 including a positioning trough into which each of the run-on flanks opens, the positioning trough fixing each of the guide units in the active position.
34. The cable processing device according to claim 32 where in the run-on flanks extend towards each other in a V shape.
35. The cable processing device according to claim 24 wherein each of the guide units includes a retaining device for securing one of the cables in the associated inoperative position, and wherein each of the retaining devices, in the active position of the respective guide unit, removes a clamping effect from the secured cable.
36. The cable processing device according to claim 24 wherein each of the guide units includes a spring element for returning the respective guide unit from the active position into the associated inoperative position.
37. The cable processing device according to claim 36 including a stopping element for each of the guide units, each of the stopping elements releasably fixing the respective guide unit in the associated inoperative position.
38. The cable processing device according to claim 24 including a separating element arranged upstream of the cable changer for separating and organizing the cables.
39. The cable processing device according to claim 24 wherein the guide units are each displaceably mounted relative to a machine support of the cable processing device by linear guides to move the guide units between the active position and the associated inoperative positions.
40. The cable processing device according to claim 39 wherein at least one of the linear guides is arranged in the cable processing device oblique to a vertical direction, and the guide unit associated with the at least one linear guide being translationally movable obliquely between the associated inoperative position and the active position.
41. The cable processing device according to claim 24 including a slotted link controlling movement of at least one of the guide units along a control curve from the associated inoperative position into the active position.
42. The cable processing device according to claim 41 wherein the slotted link includes a guide slot or a guide groove formed therein in which a control body is movable.
43. The cable processing device according to claim 42 wherein the control body is arranged on a lever part to support the at least one guide unit.
44. The cable processing device according to claim 43 wherein the lever part is curved.
45. The cable processing device according to claim 41 wherein the at least one guide unit follows a curve predetermined by the slotted link between the associated inoperative position and the active position, and another one of the guide units is translationally movable obliquely between the associated inoperative position and the active position.
46. The cable processing device according to claim 24 including linearly acting actuators for moving each of the guide units between the associated inoperative position and the active position, each of the actuators being one of a pneumatic cylinder, an hydraulic cylinder, an electromechanical linear drive, a rack and pinion drive, and a spindle drive.
Description
DESCRIPTION OF THE DRAWINGS
[0037] Further advantages and individual features can be found in the following description of an embodiment and in the drawings, in which:
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
DETAILED DESCRIPTION
[0056]
[0057] For feeding the cable, the cable processing device 1 comprises a cable conveying device 5 for supplying the cable 3 to the pivot unit 9 and the processing station 2. In the present case, the cable conveying device 5 is configured as a conveyor belt and conveys the relevant cable along the machine longitudinal axis 10 to the pivot unit 9. The direction of transport of the cable along the machine longitudinal axis 10 is indicated by the arrow t.
[0058] A cable changer 6 for the selective supply of cables 3, 4 for processing the cable ends is arranged in the region of the cable conveying device 5. The present cable processing device 1 is designed for two cables 3, 4, of which one of the cables is then worked selectively by means of the cable changer 6. The cables 3, 4 are electric cables, for example insulated strands or insulated solid conductors made of copper or steel, which are provided in drums, on reels, as bundles or in another cable storage means (not shown). Depending on which of the two cables 3, 4 is specifically to be worked, the corresponding cable 3, 4 is brought into engagement with the cable conveying device 5 by means of the cable changer 6, whereupon the corresponding cable can be transported and processed. In the illustration according to
[0059] The additional guide unit also makes it possible to prepare a second cable when the cable processing device 1 is in operation. As a result, the changeover time is shortened and two different cables 3, 4 can be worked alternately. An interruption in production can also be prevented by an emptying cable drum or another emptying cable supply, in that a new cable drum is provided and the cable therefrom is provided by introducing the cable into the cable changer 6 in the cable processing device 1.
[0060] The cable conveying device 5 comprising the cable changer 6 and the pivot unit 9 are mounted on a machine support 11. As the cables 3, 4 fed from drums, reels or bundles to the cable processing device 1 are more or less significantly curved and are twisted, the cables must each be straightened, for which purpose a straightening station 29 is used. The straightening station 29 comprises two straightening devices 31 for the cables 3 and 4. A knot detection device 32 is arranged in front of each straightening device 31.
[0061]
[0062] In the initial position according to
[0063] In
[0064] The guideway denoted by 20 is provided in order to produce the active position, which guideway is opposite the guide units 7 and 8 and can interact therewith. The guideway 20 comprises two guide portions, the guide portions clearly being formed by two run-on flanks 21 and 22 that run towards each other in a V shape and open into the above-mentioned position trough 23. In other words, the position trough 23 is arranged in the tip of the V. If the push element 12, as shown in
[0065] With reference to
[0066] Except for the scale,
[0067] The guideway 20 arranged opposite the guide units 7, 8 comprises two oblique, straight run-on flanks 21, 22. In principle, other forms, such as run-on flanks 21, 22, having a bent extension would be conceivable. The movement of the guide unit 7, 8 in order to produce the active position could be implemented in different ways depending on the intended use. The cable changer 6 shown in the embodiment is characterized in that the guide unit 7, 8 can be displaced initially in parallel with an axis specified by the push guide 14, 15, and can also be pivoted through the guideway 20 after contact or impact. This solution has the advantage that the movement of the guide unit 7, 8 takes place merely by means of the translationally acting actuator, which comprises the above-mentioned pneumatic cylinder 28 in the present case, and that no additional drive means is necessary in order to achieve the lowering-pivot movement.
[0068] In the active position shown in
[0069] The cables 3, 4 are impacted and axially retained by retaining devices in order to secure the respective cables in the inoperative position. These retaining devices comprise engagement means, by means of which the retaining devices can be transferred into a state in which the retaining devices release the cables, such that the cables can be moved in the direction of the cable axis for cable transport. The engagement means mentioned are designed as screws 39 in the present case. Two stops 43, 45 can be seen in
[0070] Further design details of the cable changer 6 are shown in
[0071] The guide unit 8 comprises a guide tube 18 arranged on the input side, which guide tube is arranged upstream of the belt drive relative to the machine longitudinal axis 10 in order to form the cable conveying device 5. The guide units 7, 8 comprise additional guide tubes that are denoted by 18 to 18. The guide tube 18 adjoins the guide tube 18 and may be connected thereto and therefore be formed of a component. The guide tubes 18 and 18 are formed by separate components. The guide tube 18 is arranged between the belt drive 5 and a length measuring system 35 relative to the machine longitudinal axis 10 (cf.
[0072] Furthermore, the guide unit 8 comprises two retaining devices 19 and 19, by means of which the cable 4 can be clamped. The retaining devices 19 and 19 comprise spring-loaded brakes. The braking means of the retaining devices 19 each comprise a clamping member 36 that clamps the cable by means of a helical compression spring 37 and thereby retains said cable. The screw 39 is furthermore arranged on the side of the clamping member 36, which screw forms an engagement means for the operative connection to the stop (not shown here) when the active position is produced.
[0073] The guide unit 8 is arranged on a support part 38. The lever assembly for the pivot movement is configured in two parts and comprises two lever parts 17 and 17. The lever part 17 is arranged on the front or input-side end of the guide unit 8 and the lever part 17 is arranged on the output-side or rear end of the guide unit 8. In the two-part lever assembly, two return springs 25 are provided for preloading the guide unit 8 in the inoperative position.
[0074] An engagement member associated with the guide unit 8 is denoted by 40, which engagement member, when the push element 13 is lowered in order to produce the active position of the guide unit 8, strikes the guideway 20 and moves down the run-on flank 22. The engagement member 40 that is formed by the guide tube 18 has a cylindrical shape, which results in advantageous gliding. Of course, other engagement means could be provided. For example, the engagement member 40 could be formed by a roller. In this case, the guide unit 8 would move along the guideway 20 in a rolling manner.
[0075] The guideway 20 comprising the two run-on flanks 21 and 22 is formed by a planar component. A separating element 30 for separating and organizing the two cables 3 and 4 is arranged upstream of the cable changer 6. The separating element 30 formed by a T-shaped profile, comprising a separating web that runs vertically and a foot portion that adjoins the separating plate, prevents the cables 3 and 4 from crossing or touching each other. A simple vertical separating plate would also be conceivable as an alternative to the T-profile. The separating element 30 is pivotable about the vertical pivot axis denoted by 44 (
[0076] The function of the cable processing device 1 comprising the cable changer 6 can be further seen in
[0077] After the belts 33, 34 of the belt drive of the cable conveying device 5 have been moved towards each other and put into the closed position, in which the belts 33, 34 contact the cable 4, and the rollers of the length measuring system 35 are brought into the closed position, the cable can be transported in the t direction along the machine longitudinal axis 10 and then worked in the corresponding processing station. The belt drive can transport the cable 4 forwards to a cutter head (not shown) of a trimming and stripping station, where it is possible to begin working the cable 4. During the working process, the user has access to the guide unit 7 that has remained in the inoperative position and can clamp another cable there if required.
[0078] For the cable change from the cable 4 to the other cable 3, the cable conveying device 5 formed as a cable feed must transport the cable 4 backwards until said cable does not protrude beyond the guide unit 8 anymore. The pneumatic cylinder 28 then brings the guide unit 8 upwards into the inoperative position, whereupon the other guide unit 7, together with the cable, can be transferred into the active position.
[0079] The shown and above-mentioned embodiment of the cable processing device 1 comprising the advantageous cable changer 6 relates to merely one possible design variant. Of course, other embodiments are possible. For example, at least part of the mechanism of the cable changer 6 could be moved below the cable conveying device 5, thereby further improving accessibility for the operator. The pneumatic cylinder(s) for operating the guide units 7, 8 could be moved underneath the cable conveying device 5 and designed so as to act downwards. In addition, the push guides 14, 15 and the push elements 12, 13 could also be moved downwards, such that only the support parts 38, which support the guide means and braking means for the respective cables, would protrude beyond the cable conveying device 5. The swivel pins could also be moved downwards and the guideway could be replaced by control curves placed downwards. The brakes could be actuated actively, e.g. by means of Bowden cables.
[0080]
[0081]
[0082] The guide units 7, 8 are displaceably mounted relative to the machine support 11 so that the relevant guide unit 7, 8 can be moved between the active position and the inoperative position by means of linear guides 49, 50. The linear guide 49 for the guide unit 8 comprises a profile rail that is arranged in the cable processing device so as to be oblique relative to the vertical and on which a carriage 53 that encompasses the profile rail is displaceably mounted. The guide unit 8 is rigidly connected to the carriage 53 by means of a holding arm 51. As a result, the guide unit 8 associated with the linear guide 49 can be translationally moved obliquely between the inoperative position and the active position. The oblique translational lowering movement in order to produce the active position is indicated by an arrow e in
[0083] The other guide unit 7 is also moved by a linear guide 50. The linear guide 50 comprises a vertical profile rail in which a carriage having a bearing part 52 is displaceably mounted. A lever part 46 is pivotably mounted on the bearing part 52 (the corresponding pivot axis is denoted by S), to which lever part the end of the guide unit 7 opposite the bearing part 52 is fastened. A slotted link 54 is provided for defined movement of the guide unit 7 from the inoperative position into the active position. The slotted link 54 comprises a guide slot 56 in which a control body 55 can be moved along. The control body 55 comprises a roller that runs in a closed path in the guide slot 56. The roller of the control body 55 is attached to the lever part 46 so as to be freely rotatable. The lever part 46 is curved.
[0084] Pneumatic cylinders 47, 48 are used to move the guide units 7, 8. The respective pistons 59, 60 of the two pneumatic cylinders 47, 48 can be seen in
[0085] The profile rail of the linear guide 49 and of the pneumatic cylinder 47 is fastened to a planar supporting construction 61 that is attached to the machine support. The plate of the supporting construction 61 runs on a vertical plane that is perpendicular to the longitudinal central axis 10. This plate also causes the working regions to be separated, as a result of which the operator is protected from accidents to persons. As shown in
[0086] The cable changer 6 according to the second embodiment does not require a positioning trough for fixing the active position of the relevant guide unit 7, 8, as is the case in the first embodiment. Furthermore, springs are not necessary to enforce a return movement.
[0087]
[0088] In accordance with the provisions of the patent statutes, the present invention has been described in what is considered to represent its preferred embodiment. However, it should be noted that the invention can be practiced otherwise than as specifically illustrated and described without departing from its spirit or scope.