CRUSHING MACHINE FOR A FOOD PRODUCT THAT IS FROZEN IN BLOCKS, OR IN IQF FORM, AND PLANT COMPRISING SUCH A MACHINE FOR MAKING PUREE, OR JUICE, FROM A FOOD PRODUCT
20190021388 · 2019-01-24
Inventors
Cpc classification
B02C4/32
PERFORMING OPERATIONS; TRANSPORTING
F25C5/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B02C4/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
F25C5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A crushing machine for a vegetable food product frozen in blocks, or in IQF form, the machine having a box-like body defining a crushing chamber. The box-like body has an inlet port through which the frozen food product is put in the crushing chamber, and an outlet port through which a frozen crushed product is discharged from the crushing chamber. In the crushing chamber a crushing unit is mounted, having a plurality of crushing rollers, each of which is arranged to rotate about a rotation axis and has, peripherally, teeth arranged to cut the frozen product into blocks, or IQF form, for splitting it into the above described fragments of predetermined size. The rotation axes of the crushing rollers are parallel to each other. The outlet port is associated with a distribution valve arranged to adjust the amount of crushed product discharged from the machine through the outlet port.
Claims
1. A machine (1) for crushing a vegetable food product (100) frozen in blocks, or in IQF form, to obtain a crushed product consisting of a plurality of fragments of predetermined size, said machine (1) comprising: a box-like body (10) defining a crushing chamber (15), said box-like body (10) having: an inlet port (11), through which said frozen food product is put in the crushing chamber (15) and an outlet port (12) through which a crushed product is discharged from said crushing chamber (15); a cover (14) associated with said inlet port (11) and arranged to pass from an open position, in which said cover (14) allows the access to said inlet port (11) and then the introduction of said product (100) in said crushing chamber (15), to a closed position, in which said cover (14) blocks said inlet port (11); sealing elements (18) located between said cover (14) and a boundary edge (13) of said inlet port (11), said sealing elements (18) arranged to pneumatically insulate said crushing chamber (15) from the outer environment when said cover (14) is in said closed position; an adjustment member (95) arranged to adjust the pressure in said crushing chamber (15), said adjustment member (95) arranged to keep a predetermined void ratio, or a predetermined pressure higher than atmospheric pressure in said crushing chamber (15); a crushing unit (50) mounted in said crushing chamber (15), said crushing unit (50) comprising a plurality of crushing rollers (55) each of which arranged to rotate about a respective rotation axis (56) and having peripherally a plurality of teeth (57) arranged to cut said product (100) frozen in blocks, or IQF form, for splitting it into said fragments of predetermined size; a distribution valve (40) associated with said outlet port (12), said distribution valve (40) arranged to adjust the amount of crushed product (105) discharged from said machine (1) through said outlet port (12); a selection means adapted to select a working configuration chosen among: a first configuration, where said machine (1) is configured to treat said frozen product (100) in blocks and a second configuration, where said machine (1) is configured to treat said frozen product (100) in IQF form.
2. The crushing machine (1) according to claim 1, wherein said distribution valve (40) has a main body (41) and a movable part (42) which can move with respect to said main body (41), said movable part (42) equipped with a recessed portion (45) arranged to alternate between a loading position, in which said recessed portion (45) is oriented towards said crushing chamber (15) and the fragments of frozen product (105) are kept inside, and an unloading position, in which said recessed portion (45) is oriented towards an outlet (43) of said main body (41) and said fragments are discharged from said recessed portion (45) and sent downstream of said distribution valve (40).
3. The crushing machine (1) according to claim 2, wherein said movable part (42) of said distribution valve (40) is configured to pass from said loading position to said unloading position through a rotation about a rotation axis (46).
4. The crushing machine (1) according to claim 2, wherein said distribution valve has a plurality of recessed portions (45) arranged to be selectively located between said loading position and said unloading position.
5. The crushing machine (1) according to claim 1, wherein said plurality of crushing rollers (55) comprises: a first crushing roller (55a) having peripherally a plurality of teeth (57) arranged to cut said block of frozen product (100); at least a second crushing roller (55b) that is located downstream of said first crushing roller (55a) in the conveying direction (160) of the frozen product (100) in said machine (1), said second crushing roller (55b) being also having peripherally a plurality of teeth (57).
6. The crushing machine (1) according to claim 5, wherein said first and said second crushing rollers (55a,55b) are configured in such a way that said teeth (57) of said crushing roller (55b) that is located downstream protrude beyond said teeth (57) of said crushing roller (55a) that is located upstream, in a direction substantially orthogonal to the conveying direction of said frozen product (100) along said crushing machine (1), and are arranged close to the wall (16) of the machine (1) along which the treated product slides (100), said rotation axis (56b) of said crushing roller (55b) arranged above a plane defined by the axis of said first roller (55a) and by the conveying direction of the product (100) in the machine (1).
7. The crushing machine (1) according to claim 5 wherein said teeth (57) of each roller are curved and arranged to be oriented towards said frozen product in movement along said machine, in order to have an ideal fastening angle of said teeth (57) for increasing the capacity of penetrating the frozen product.
8. The crushing machine (1) according to claim 1, wherein at a slide wall (16) for the product (100), i.e. at the wall along which the frozen product (100) can slide in the crushing chamber (15), at least one movable wall (44) is provided, and operation unit is provided arranged to move said, or each, movable wall (44) in a position having a predetermined inclination with respect to said slide wall (16).
9. An apparatus (400) for making puree, or juice, from a food product (100) frozen in blocks, or in IQF form, comprising: a crushing machine (1) for crushing a vegetable food product (100) frozen in blocks, or in IQF form, to obtain a crushed product consisting of a plurality of fragments of predetermined size, said crushing machine (1) comprising: a box-like body (10) defining a crushing chamber (15), said box-like body (10) having an inlet port (11), through which said frozen food product is put in the crushing chamber (15) and an outlet port (12) through which a crushed product is discharged from said crushing chamber (15); a crushing unit (50) mounted in said crushing chamber (15), said crushing unit (50) comprising a plurality of crushing rollers (55) each of which arranged to rotate about a respective rotation axis (56) and having peripherally a plurality of teeth (57) arranged to cut said product (100) frozen in blocks, or IQF form, for splitting it into said fragments of predetermined size; a distribution valve (40) associated with said outlet port (12), said distribution valve (40) arranged to adjust the amount of crushed product (105) discharged from said machine (1) through said outlet port (12); a selection means adapted to select a working configuration chosen among: a first configuration, where said machine (1) is configured to treat said frozen product (100) in blocks and a second configuration, where said machine (1) is configured to treat said frozen product (100) in IQF form. a feeding device (150) arranged to feed said frozen product (100) in blocks, or in IQF form, to said crushing machine (1); an adjustment member (450) arranged to operate said feeding device (150) responsive to the amount of product (100) present in said crushing machine (1) and/or the amount of product discharged from said crushing machine (1), in order to have an adjustment of the flowrate of frozen crushed product (105) at the outlet of the crushing machine (1); a measuring device (460) configured to measure the amount of product (100) present in the crushing chamber (15) and to send a measurement signal to said adjustment member (450); and/or a flow measuring device (470) configured to measure the flow of frozen crushed product (105) discharged from the crushing machine (1) and to send a flow signal to said adjustment member.
10. The apparatus according to claim 9, wherein said frozen product (100) is a product that is frozen in blocks (100) and said measuring device is configured to measure the electric power adsorbed by the motors (58) arranged to operate the rotation of the crushing rollers (55), said adjustment member (450) arranged to operate said feeding device (150) responsive to said signal of electric power adsorbed.
11. The apparatus according to claim 10, wherein said measuring device of said flow of frozen crushed product (105) discharged from said crushing machine (1) is configured to measure the speed of said distribution valve (40) and to send a corresponding flow signal to said adjustment member (450).
12. An apparatus for fluidifying a product of vegetable origin frozen in blocks, or in IQF form, comprising: a crushing machine (1) of food product (100), according to claim 1; a treating machine (60) that is located downstream of said crushing machine (1), said treating machine (60) arranged to fluidify a product discharged from said crushing machine (1) through said outlet port (12), in such a way that a fluidified product is transferred easily through pumps and ducts to another area.
13. The apparatus according to claim 12, wherein said treating machine (60) is a softener arranged to soften said product discharged from said crushing machine (1) by a quick succession of pulses transmitted by a combined action of a stator (63) that has a surface (63a) having protrusions against which the product is pushed by the centrifugal action of a rotor (64) that rotates in said stator (63).
14. The apparatus according to claim 12, wherein said treating machine (60) is associated with a heating device (65) arranged to provide to said treated product in said treating machine (60) thermal power necessary to turn said product from a substantially solid status to a substantially liquid status.
15. The apparatus, according to claim 12, wherein downstream of said treating machine (60) a pump is provided (67) arranged to transfer the product in the fluid state downstream of said treating machine (60).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0110] The invention will be now shown with the following description of an exemplary embodiment thereof, exemplifying but not limitative, with reference to the attached drawings in which:
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0129] In
[0130] In particular, machine 1 comprises a box-like body 10 defining a crushing chamber 15. Box-like body 10 has an inlet port 11, through which the frozen food product 100 is put in crushing chamber 15 and an outlet port 12 through which a frozen crushed product is discharged from crushing chamber 15.
[0131] In crushing chamber 15 a crushing unit 50 is mounted, comprising a plurality of crushing rollers 55, for example three crushing rollers 55a-55c. Each crushing roller 55a-55c is arranged to rotate about a respective rotation axis 56a-56c and has peripherally a plurality of teeth 57 arranged to cut frozen product 100 in blocks, or in IQF form, for splitting it into the above described fragments of predetermined size. In particular, the rotation axes 56a-56c of the crushing rollers 55a-55c are parallel to each other. Furthermore, outlet port 12 is provided associated with a distribution valve 40 arranged to adjust the amount of crushed product discharged from machine 1 through outlet port 12.
[0132] Preferably, selection means 250 are also provided, arranged to select a working configuration chosen among: a first configuration, where the machine is configured to treat the product that is frozen in blocks and a second configuration, where the machine is configured to treat the frozen product in IQF form 100. If crushing machine is configured to treat frozen product in IQF form, rollers 55 carry out mainly an action of handling the product, in order to avoid that can compact again and therefore can cause machine 1 to jam.
[0133] As shown in detail in
[0134] In the case shown in
[0135] As diagrammatically shown in
[0136] Rollers 55a-55c can have all a substantially equal diameter and can be arranged in crushing chamber 15 with the first roller 55a farthest from slide wall 16a, which is arranged for a sliding contact of frozen product 100e, whereas last roller 55c is close to slide wall 16. In particular, crushing chamber 15 can be provided at a predetermined angle in such a way that slide wall 16 acts as chute guide and assists the movement of the product along machine 1. In an exemplary embodiment, rollers 55a-55c can be arranged along a substantially vertical direction and have increasing diameter, in order to achieve the above described effect. In a further exemplary embodiment a combination is provided of the above described features.
[0137] Teeth 57 of each roller 55a-55c can be curved and oriented towards frozen product 100 conveyed along machine 1, in order to have an ideal cutting angle, thus increasing, the capacity to penetrate the treated product. Each crushing roller 55a-55c is also advantageously arranged to rotate about the respective rotation axis 56a-56c at a low rotation speed, in order to crush gradually frozen product 100 in block, or in IQF form. To achieve this goal, motors 58a-58c that operate the movement of each crushing roller 55a-55c can be associated with a respective gear motor 59a-59c, which is oversized. This way, graduated crushing is obtained of the treated product that assists its distribution by valve 40.
[0138] As diagrammatically shown in
[0139] If frozen product 100 is in the form of blocks, instead, the more dividing walls 44 are at an angle with respect to slide wall 16, the more energetically the product 100 is forced against teeth 57 of rollers 55 and is crushed by the action of the rollers, whereas the more dividing walls 44 are at a distance from rollers 55, the lower is the energy with which the product 100 is crushed by teeth 57. Therefore, contrarily to the case of frozen product in IQF form, in case of frozen product 100 in blocks a higher flow rate can be obtained increasing the inclination of dividing walls 44, whereas to decrease the flowrate the inclination of dividing walls 44 can be decreased.
[0140] In
[0141] Apparatus 400 is then equipped with an adjustment member 450 arranged to operate feeding device 150 responsive to the amount of product 100 present in crushing machine 1 and/or to the amount of product 100 discharged from crushing machine 1. This way, it is possible to adjust the flowrate of frozen crushed product at the outlet of crushing machine 1.
[0142] More in detail, a measuring device 460 is provided that is configured to measure the amount of product present in the crushing chamber and to send a measurement signal to said adjustment member 450. In addition, or alternatively to measuring device 460, a flow meter 470 is provided that is configured to measure the flow of frozen crushed product discharged from crushing machine 1 and to send a flow signal to the adjustment member 450.
[0143] In particular, if the frozen treated product 100 is frozen in blocks, measuring device 460 is configured to measure the electric power adsorbed by the motors 58 that operate the rotation of the crushing rollers 55. Therefore, the adjustment member 450 is configured to operate feeding device 150 responsive to the signals of electric power adsorbed. In particular, the signal of electric power adsorbed by the motors 58 that operate the crushing rollers 55 is proportional to the amount of frozen product 100 present in the crushing machine. In fact, the more frozen product 100 is present in crushing machine 1 the higher is the electric power that is adsorbed by the motors 58, i.e. the electric power necessary to cause the rotation of the crushing rollers 55 about the respective rotation axes during the crushing steps of frozen product 100.
[0144] In particular, the working principle can be the following: when all the rollers absorb full power, then crushing machine 1, or cruncher, is full of product, and when gradually each roller 55 decreases the absorption of power it means that the frozen product does not fully engage any more the rollers. And when the last roller 55 does not absorb power any more, it means that the cruncher is empty. Such indications provide a useful feedback to program the tilter for ensuring always a desired and programmed flowrate.
[0145] Flow meter 470, which measures the flow of frozen product 100 discharged from crushing machine 1, is configured to measure the flow rate at distribution valve 40 and to send a corresponding signal to adjustment member 450.
[0146] In case of frozen product in blocks, or in IQF form, feeding device 150 can be a discontinuous feeding device, for example a tilter of blocks 200 of frozen product, or in IQF form, arranged to feed at predetermined times a predetermined amount of frozen product in the crushing chamber.
[0147] Alternatively, feeding device 150 of the food product 100 can be arranged to feed the food product continuously to crush machine 1, for example a conveyor belt, or a screw conveyor, or other similar devices.
[0148] As shown in
[0149] In an exemplary embodiment of the invention, treating machine 60 is a softener in which the discharged product is fed by a pushing device 75, for example a screw conveyor. As described in detail in IT249363, in the softener the product receives a plurality of pulses in quick succession obtained by the combined action of a stator 63 and of a rotor 64 arranged inside to rotate about a rotation axis. More in detail, rotor 64 pushes by centrifugal force the product against the surface 63a of stator 63.
[0150] In an exemplary embodiment treating machine 60 can be associated with a heating device 65, arranged to provide thermal power necessary to assist the treated product to turn, in combination with the above described pulses, from a substantially solid status to a substantially liquid status.
[0151] As diagrammatically shown in
[0152] Downstream of treating machine 60 a pump 67 can be provided, in particular a positive displacement pump, such as a lobe pump, arranged to transfer the treated product in the fluid state, for example to a further treating machine, or to a storage reservoir. In particular, the fluid product, substantially liquid, has the advantage to be transferred in an easily adjustable way to another area of the production plant. In particular, the fact that the product is fluidified remarkably assists the control and the adjustment of the flow and, accordingly, ensures to convey a precise amount of product to the machine, or to the reservoirs, to which it is destined.
[0153] Outlet port 12 of crushing machine 1 can be directly connected to a pushing device 75, for example a screw conveyor operated by a motor 76, arranged to feed the frozen crushed product exiting from crushing machine 1 to the above described treating machine 60 that fluidifies the frozen crushed product. In a further exemplary embodiment not shown in the figure, downstream of extracting machine 70 a further treating machine can be provided, for example an additional softener.
[0154] As diagrammatically shown in the exemplary embodiments of
[0155] In the exemplary embodiment of
[0156] In view of the above, apparatus 400 of
[0157] As shown in FIGS. from 7 to 8E, each different exemplary embodiment of the above described apparatus 400 can be installed on an frame 500, in order to provide easily and in a predetermined way, an unit with predetermined size, in particular obtaining a modular portion that can be easily installed in a preexisting plant.
[0158] In the
[0159] In a preferred configuration, also distribution valve and each dividing movable wall 44, which can be provided, is associated with sealing elements, not shown in the figure, and configured to allow the movement into the working position and to ensure at the same time to keep pneumatically insulated crushing chamber 15 from the outer environment.
[0160] This exemplary embodiment allows working in conditions of controlled pressure in machine 1. More in detail, once loaded the product 100 in crushing chamber 15, with cover in the open position, in crushing chamber 15 a predetermined void ratio is chosen, or a predetermined pressure p higher than the atmospheric pressure, with cover 14 arranged in the closed position. This way, it is possible to improve the quality of the product to crush because the product 100 is exposed to the oxygen contained in the air. In fact, it is avoided that, during the crushing step, the product 100 can be oxidized, in particular in case of products that are particularly critical, such as peaches and apricots.
[0161] The process can be further improved supplying vapor in crushing chamber 15. Such solution adjusts the defrosting speed of frozen product 100 in IQF form, or in blocks, and assists therefore the crushing step thereof.
[0162] In
[0163] The product fragments 101a, of a size usually set between 50 and 130 mm, at the outlet of crushing chamber 15a are transferred by a screw conveyor 75a onto a second conveyor belt 130 to which a weighing device is associated, for example at least one load cell 135. This way, a flow of product in fragments 105a that move along processing line 201 is determined, and it is possible, therefore, to provide a metered supply of the same. Then, the product fragments 105a are fed to a softening machine 60a. Softening machine 60a is arranged to soften the product obtaining a softened product through a quick succession of pulses, for example of the type described in IT1249363. Downstream of the treating machine 60, a cold extraction machine is provided 70 that operates in a known way, for example as described in IT1199392, but not shown in detail in the figures.
[0164] Advantageously, a rotor is provided that operates in combination with a sieve having a plurality of holes, in order to separate the product, in particular a softened product, or chopped, into a main product comprising the puree, or the juice, which crosses the sieve and is discharged through a first outlet and a waste material that, instead, cannot cross the sieve and is discharged through a second outlet. The treating machine, for example a system formed by softening machine 60 and extraction machine 70 can be combined in a single machine, as shown in
[0165] Still with reference to
[0166] The frozen crushed product 105b can be discharged directly into a screw conveyor 75b arranged below machine 1b. The screw conveyor 75b provides then to send the product 105b to a treating machine 60b, for example a softening machine, arranged to fluidify the frozen product, i.e. to turn it substantially into a fluid mass in such a way that it can be conveyable in ducts and pumps. This way, therefore, a fluidified product is obtained 106b that is sent by a pump 71b to a collection reservoir 80b. From reservoir 80b product 106b is discharged by means of a pump 72b. This is associated with a flow meter 85 that allows measuring and then adjusting the flow of product 106b to send to the extraction machine above described. This provides, therefore, mixing a predetermined amount of product 106a, obtained by first processing line 201, and of product 106b, i.e. obtained by second processing line 202, such that a predetermined mixture of product 110 is obtained corresponding to a predetermined recipe, for example 70% oranges and 30% apples.
[0167] One of the main advantages of plant 300 is avoiding the use of conveyor belts for transferring the product from crushing machine 1b to the machines downstream of it. This is possible thanks to the technical features of crushing machine 1b, as above described. Another relevant advantage of plant 300 is adjusting in a precise way the amount of product 106b, by flow meter 85, and then providing a mixture 110 corresponding to the requirements of the producer.
[0168] The softening machine 60b and the extraction machine 70 can be, for example, of the type described in WO2009/063309.
[0169] In the exemplary embodiment of
[0170] Also machine 1c is preferably associated with a distribution valve 40c is arranged to periodically discharge a predetermined amount of frozen chopped product by machine 1c.
[0171] Notwithstanding in
[0172] It is not excluded, however, the possibility of having normally more than three processing lines, where at least one is of the type 202 above described with reference to
[0173] The foregoing description of specific exemplary embodiments will so fully reveal the invention according to the conceptual point of view, so that others, by applying current knowledge, will be able to modify and/or adapt in various applications the specific exemplary embodiments without further research and without parting from the invention, and, accordingly, it is meant that such adaptations and modifications will have to be considered as equivalent to the specific embodiments. The means and the materials to realize the different functions described herein could have a different nature without, for this reason, departing from the field of the invention. It is to be understood that the phraseology or terminology that is employed herein is for the purpose of description and not of limitation.