GRIPPING DEVICE AND PROCESS FOR MANUFACTURING AN INSULATING GLAZING UNIT
20190024441 · 2019-01-24
Inventors
Cpc classification
E06B3/67308
FIXED CONSTRUCTIONS
E06B3/66366
FIXED CONSTRUCTIONS
E06B3/67382
FIXED CONSTRUCTIONS
International classification
Abstract
A gripping device is configured to hold an insulating glazing subassembly including a spacer frame and at least one central glass sheet received in an internal peripheral groove of the spacer frame. The gripping device includes, on the one hand, members for gripping the spacer frame and, on the other hand, members for gripping the central glass sheet so as to ensure an independent gripping of the spacer frame and of the central glass sheet while allowing a relative movement of one with respect to the other.
Claims
1. A gripping device, configured to hold an insulating glazing subassembly comprising a spacer frame and at least one central glass sheet received in an internal peripheral groove of the spacer frame, the gripping device comprising, on the one hand, members for gripping the spacer frame and, on the other hand, members for gripping the central glass sheet so as to ensure an independent gripping of the spacer frame and of the central glass sheet while allowing a relative movement of one with respect to the other.
2. The gripping device as claimed in claim 1, wherein each member for gripping the spacer frame is mounted on a retractable arm so as to free up access to the periphery of the spacer frame.
3. The gripping device as claimed in claim 1, wherein each member for gripping the spacer frame is borne by a frame of the gripping device.
4. The gripping device as claimed in claim 3, comprising a bearing element in the vicinity of each member for gripping the spacer frame, the bearing element being intended to create a point for bearing against a side wall of the spacer frame so as to limit a movement of the spacer frame in a direction of the frame of the gripping device.
5. The gripping device as claimed in claim 4, wherein each bearing element is suitable for not degrading a seal optionally present on the side wall of the spacer frame that it supports.
6. The gripping device as claimed in claim 1, each member for gripping the central glass sheet is mounted on an actuator, with a possibility of elastic releasing of the rod of the actuator so that the member for gripping the central glass sheet allows the central glass sheet to accompany the movement of the spacer frame when the spacer frame is mechanically stressed.
7. The gripping device as claimed in claim 6, wherein each member for gripping the central glass sheet ensures a rigid gripping of the central glass sheet when the rod of the actuator is prevented from moving in translation.
8. The gripping device as claimed in claim 6, wherein each member for gripping the central glass sheet ensures a flexible gripping of the central glass sheet when the rod of the actuator is left slidingly movable against an elastic load which is suitably chosen so that the central glass sheet smoothly accompanies the movement of the spacer frame when the spacer frame is mechanically stressed.
9. The gripping device as claimed in claim 1, wherein each member for gripping the central glass sheet is a suction pad borne by a frame of the gripping device.
10. The gripping device as claimed in claim 1, wherein the gripping device is configured to hold the insulating glazing subassembly in a station for assembling the spacer frame around the central glass sheet.
11. The gripping device as claimed in claim 1, wherein the gripping device is configured to move the insulating glazing subassembly through a plant for manufacturing insulating glazing units.
12. A process for manufacturing an insulating glazing unit, comprising assembling of an insulating glazing subassembly which comprises a spacer frame and at least one central glass sheet, and moving the insulating glazing subassembly through a plant for manufacturing insulating glazing units, the insulating glazing subassembly being held during at least some steps of the process with the aid of a gripping device as claimed in claim 1.
13. The process as claimed in claim 12, comprising: assembling ends of constituent profiles of the spacer frame at each corner of the spacer frame when the profiles are gripping the edges of the central glass sheet, depositing a seal at a periphery of the spacer frame on each side wall of the spacer frame intended to be adjacent to an outer glass sheet of the insulating glazing unit, and wherein, during the assembling of the spacer frame and the depositing of the seal, the insulating glazing subassembly is held with the aid of the gripping device in a configuration where each member for gripping the spacer frame is retracted so as to free up access to the periphery of the spacer frame.
14. The process as claimed in claim 12, comprising: assembling ends of constituent profiles of the spacer frame at each corner of the spacer frame when the profiles are gripping the edges of the central glass sheet, mounting at least one outer glass sheet to the spacer frame by pressing the outer glass sheet against a corresponding side wall of the spacer frame, and wherein, during the assembling of the spacer frame and the mounting of the outer glass sheet, the insulating glazing subassembly is held with the aid of the gripping device in a configuration where each member for gripping the central glass sheet provides a flexible gripping of the central glass sheet, so that the central glass sheet smoothly accompanies the movement of the spacer frame.
15. A plant for manufacturing insulating glazing units, comprising: a station for assembling an insulating glazing subassembly comprising a spacer frame and at least one central glass sheet, where the spacer frame is formed of profiles angularly assembled at their ends and each profile has a groove for receiving one edge of the central glass sheet, a station for depositing a seal at a periphery of the spacer frame on side walls of the frame each intended to be adjacent to an outer glass sheet of the insulating glazing unit, a station for mounting outer glass sheets to the spacer frame, and, in order to hold the insulating glazing subassembly in the assembly station and to move the insulating glazing subassembly from one station to another, a gripping device as claimed in claim 1.
16. The plant as claimed in claim 15, comprising a station for positioning and measuring glass sheets, which comprises a wedging device, configured to position a glass sheet in a reference position, and a measuring device, configured to measure the sides of the glass sheet starting from the reference position.
17. The gripping device as claimed in claim 4, wherein the bearing element is arranged to create a point for bearing against a side wall of the spacer frame so as to limit a movement of the spacer frame in the direction of the frame of the gripping device during a pressing step.
18. The gripping device as claimed in claim 5, wherein each bearing element is a needle.
19. The process as claimed in claim 13, wherein the assembling is by welding.
20. The process as claimed in claim 14, wherein the assembling is by welding.
Description
[0067] The features and advantages of the invention will become apparent in the following description of embodiments of a gripping device, of a process and of a plant for manufacturing insulating glazing units according to the invention, given solely by way of example and with reference to the appended drawings, in which:
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[0079] The figures illustrate a process and a plant for manufacturing triple glazing units 10, which comprise two outer glass sheets 12 and 14 positioned on either side of a spacer frame 20 and a central glass sheet 16 received in an internal peripheral groove of the spacer frame. The manufacture of the insulating glazing unit 10 involves the assembling of the spacer frame 20 around the central glass sheet 16, by insertion of the edges of the central glass sheet 16 in grooves 3 of the constituent profiles 1 of the spacer frame 20, then welding of the ends 1A, 1B of the profiles 1 at each corner of the spacer frame without an alignment bracket.
[0080] The spacer frame 20 is formed of four profiles 1, which are assembled as miter cut at their ends. As shown in
[0081] Each tubular portion 4 also comprises two transverse walls which, in the insulating glazing unit 10, extend transversely relative to the glass sheets 12, 14 and 16, comprising an inner transverse wall 42 or 44 oriented toward an internal cavity 17 or 19 of the insulating glazing unit and an outer transverse wall oriented toward the outside of the insulating glazing unit. The outer transverse walls of the two tubular portions 4 are portions of an outer transverse wall 8 of the profile 1, which also defines the bottom of the groove 3. In order to reduce the heat transfer through the body 2 of the profile to the cavities 17 and 19 of the insulating glazing unit, the body 2 comprises a thermally insulating depositing 22 on the outer surface of the transverse wall 8.
[0082] The bond between each glass sheet 12 or 14 and the adjacent wall 43 or 45 of the profile 1 is provided by a respective butyl sealing bead 13 or 15. The insulating glazing unit 10 also comprises an external sealing barrier 18 made of polysulfide resin, which is applied over the entire outer perimeter of the spacer frame between the two glass sheets 12 and 14, so as to hold the glass sheets 12 and 14 together and against the spacer frame. Furthermore, the profile 1 comprises a liner 11 positioned in the groove 3 for receiving the edge of the central glass sheet 16. This liner 11 is made of EPDM and makes it possible to ensure a stress-free fastening of the central glass sheet 16 in the groove 3. The liner 11 also acts as a mechanical and sound damper, in particular during the insertion of the edges of the central glass sheet 16 in the grooves of the profiles 1 in order to form the spacer frame 20 around the central glass sheet.
[0083] Each tubular portion 4 of the profile 1 defines a housing 5, delimited by the side and transverse walls of the tubular portion, found in which is a desiccant material 6 that may be, for example, a molecular sieve or silica gel. The inner transverse walls 42 and 44 of the tubular portions 4 are provided with a plurality of perforations 49, so that the desiccant material 6 is capable of absorbing the moisture within each cavity 17 and 19 of the insulating glazing unit, which makes it possible to prevent the formation of condensation between the glass sheets 12 and 16 and between the glass sheets 14 and 16. The profile 1 also comprises two gas flow through-orifices 9, which are made in one and the other tubular portions 4 in the vicinity of the end 1B of the profile. Each through-orifice 9 opens into the two transverse walls of the corresponding tubular portion 4. Once the profile 1 is integrated in an insulating glazing unit, the through-orifices 9 may be used to fill the cavities 17 and 19 with an insulating gas and/or to evacuate air out of the cavities 17 and 19.
[0084] As is clearly visible in
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[0092] The plant also comprises a conveyor belt 38, which passes through the washing station 40, the inspection station 48, the mounting station 70 and the sealing station. Furthermore, in order to hold the subassembly 7 in the assembly station 50 and to move the subassembly 7 between the assembly station 50 and the butyl-depositing station 60, then to move it within the butyl-depositing station 60, then to move it between the butyl-depositing station 60 and the post 71 of the mounting station 70, the plant comprises two robots R2 and R3.
[0093] The robots R2 and R3 are each provided with a gripping device 90 comprising both supports 93 for gripping the spacer frame 20 and suction pads 92 for gripping the central glass sheet 16. As shown in
[0094] More specifically, as seen in
[0095] Steps that require access to the periphery of the spacer frame 20 comprise, in particular, the step of ultrasonic welding of the ends of the profiles 1 at each corner of the spacer frame in the assembly station 50, and the step of depositing sealing beads 13 and 15 on the side walls 43 and 45 of the spacer frame in the butyl depositing station 60.
[0096] Furthermore, as can be seen in
[0097] In particular, in order to avoid any damaging of the central glass sheet 16, a flexible gripping of the central glass sheet 16 is required when a pressing force is applied on the spacer frame 20. Steps involving a pressing force exerted on the spacer frame 20 comprise, in particular, the step of ultrasonic welding of the ends of the profiles 1 at each corner of the spacer frame in the assembly station 50, and the step of pressing the outer glass sheet 14 against the spacer frame in the post 71 of the mounting station 70.
[0098] During the pressing of the outer glass sheet 14 against the butyl-deposited side wall 45 of the spacer frame in the post 71, the spacer frame 20 tends to move in the direction of the frame 91 of the device 90, as shown by the arrow F from
[0099] By way of example, the process for manufacturing a triple glazing unit 10 comprises steps as described below, which are illustrated in
[0100] Firstly, the constituent profiles 1 of the spacer frame 20 are prepared in a profile preparation plant, not represented, which is located upstream of the store 30 and which supplies the store 30 with profiles 1. The preparation of the profiles 1 comprises the cutting of the profile to the desired length, the shaping of its ends 1A and 1B according to a 45 bevelled shape, the filling of the two tubular portions 4 of the profile with a desiccant material 6 such as a molecular sieve or silica gel, the piercing of the profile to create a gas flow through-orifice 9 in each of the two tubular portions 4.
[0101] Four profiles 1 thus prepared are collected by the robot gripper R1 from the store 30, in order to form the spacer frame 20 of the insulating glazing unit in the assembly station 50. In the process illustrated in
[0102] While the robot R1 positions the profiles 1 in the assembly device 51, the robot R2 will look for a central glass sheet 16 in the inspection station 48, that has previously passed through the washing station 40. The robot R2 holds the central glass sheet 16 by means of the suction pads 92 of its gripping device 90. The robot R2 moves the central glass sheet 16 from the inspection station 48 to the assembly station 50, where it positions it so that each of its edges is opposite the position that is or will be occupied by the groove 3 of a profile 1 positioned on the movable supports 53 in initial loading configuration.
[0103] The assembly device 51 is programmed to detect this configuration and to trigger a simultaneous movement of the movable supports 53 bearing the profiles 1, so as to simultaneously insert the four edges of the central glass sheet 16 in the grooves 3 of the four profiles 1. The spacer frame 20 of the insulating glazing unit is thus formed around the central glass sheet 16. Very advantageously, the central glass sheet 16 is used as a frame of reference for the assembling of the frame 20, which greatly limits the appearance of geometric defects of the frame. The movable supports 53 hold the profiles 1 in contact with the edges of the central glass sheet 16. In particular, at each corner of the spacer frame 20, the movable supports 53 hold the end faces S1 of the profiles in a configuration where they are aligned by superposition in one and the same plane.
[0104] Starting from this configuration, the assembly device 51 automatically actuates the four welding heads 55 so that they carry out the welding of the ends of the profiles 1 at each corner of the spacer frame 20. As can be clearly seen in
[0105] Once the welding has been carried out at each corner of the spacer frame 20, the robot R2 removes the subassembly 7 comprising the spacer frame 20 assembled around the central glass sheet 16 from the assembly station 50 and transfers it to the robot R3 in the butyl-depositing station 60, this transfer step between the robot R2 and the robot R3 being able to be seen in
[0106] As shown in
[0107] When the spacer frame 20 of the subassembly 7 has been butyl deposited over its entire periphery, the robot R3 moves the subassembly 7 to the post 71 of the mounting station 70, where a first outer glass sheet 14 is waiting. The outer glass sheet 14 is then pressed against the butyl-deposited side wall 45 of the spacer frame which is still held, in the same way as the glass sheet 16, by the robot R3 with the aid of its gripping device 90. The assembly comprising the glass sheet 14 and the subassembly 7, which are attached at the butyl bead 15, is then conveyed on the conveyor belt 38 into the press 73, where a second outer glass sheet 12 is applied to the subassembly 7 at the butyl bead 13. The filling with insulating gas of the two cavities 17 and 19 defined between the glass sheets 12, 14, 16 may also take place in the press 73, before the assembly is transferred to a sealing station, not visible in the figures, which is located at the outlet of the press 73 and in which the external sealing barrier 18 made of polysulfide resin is applied to the outer perimeter of the spacer frame 20 between the outer glass sheets 12 and 14.
[0108] As it emerges from
[0109] Furthermore, according to another variant, it may be envisaged to replace the assembly of the inspection station 48 and of the post 71 of the mounting station 70 by a single station 80 for positioning and measuring glass sheets, as shown for example in
[0110] In the example shown in
[0111] The horizontal wedging device 83 comprises a plurality of wedges 85 positioned between the rollers of the conveyor belt 38 and attached to one and the same support that is movable between a low position, visible as solid lines in
[0112] The vertical wedging device 86 comprises a single wedge, which is movable between a retracted position, in which the wedge 86 is set back relative to the zone of movement of glass sheets on the rollers of the conveyor belt 38, so that a glass sheet 12, 14, 16 can be brought by the conveyor belt 38 to the station 80, and a deployed position, visible as dotted lines in
[0113] The station 80 also comprises measurement heads for measuring the dimensions of a glass sheet 12, 14, 16 received in the station 80 in the reference position, comprising a head 87 for measuring the dimension along the horizontal direction X and a head 88 measuring the dimension along the vertical direction Y. Generally, the measurement of the dimensions along the X, Y, Z directions of a glass sheet received in the station 80 may be carried out on the fly, by a mobile sensor, etc. The precise measurement of the dimensions along the X, Y, Z directions of each glass sheet used for the manufacture of an insulating glazing unit 10, starting from the reference position, makes it possible in particular to: [0114] ensure a consistency between the dimensions of the central glass sheet 16 and the dimensions of the profiles 1 that are collected from the store 30 and positioned in the assembly station 50 by the robot R1 in order to form the spacer frame 20; [0115] have a precise focusing of each glass sheet 12, 14, 16 of the insulating glazing unit 10; [0116] take into account any discrepancies possibly measured in order to correct the manufacturing parameters in the plant for preparing the profiles 1 upstream of the store 30 and/or in the butyl-depositing station 60 and/or in the station where the first outer glass sheet 14 is pressed against the butyl-deposited side wall 45 of the spacer frame.
[0117] By way of example, the process for manufacturing a triple glazing unit 10 using the station 80 shown in
[0118] A central glass sheet 16, previously passed through the washing station 40, is brought to the station 80 by the conveyor belt 38, then is positioned in the reference position by means of the horizontal wedging device 83 and vertical wedging device 86. More specifically, once the central glass sheet 16 has arrived at the station 80, the portion of the conveyor belt 38 positioned in the station 80 is immobilized, the vertical wedge 86 is deployed, the rollers of the portion of the conveyor belt 38 positioned in the station 80 make a slight backward movement so as to bring the left vertical edge of the glass sheet 16 to bear against the wedge 86, the wedges 85 of the horizontal wedging device are moved into the high position with the glass sheet 16 bearing via its lower edge against the wedges 85. The central glass sheet 16 is then in the reference position, and the measurement heads 87, 88 carry out the measurement of the dimensions along the X, Y, Z directions of the central glass sheet 16 in the reference position. The data from the measurements along the X, Y, Z directions of the central glass sheet 16 in the reference position are sent to the plant for preparing the profiles 1 upstream of the store 30 in order to verify and/or adjust the dimensions of the profiles 1.
[0119] While the robot R1 positions the profiles 1 in the assembly device 51, the robot R2 will look for the central glass sheet 16 in the reference position in the station 80, by means of the suction pads 92 of its gripping device 90. The robot R2 then positions the central glass sheet 16 in the assembly station 50, and the process in the assembly station 50 continues in a similar manner to that which was described above with reference to
[0120] Once the welding has been carried out at each corner of the spacer frame 20, the robot R2 removes the subassembly 7 comprising the spacer frame 20 assembled around the central glass sheet 16 from the assembly station 50 and positions it in the butyl-depositing station 60, where it moves it opposite the butyl-depositing head 61, so as to deposit the sealing beads 13 and 15 at the periphery of the spacer frame 20 on the two side walls 43 and 45 of each of the four sides of the frame.
[0121] When the spacer frame 20 of the subassembly 7 has been butyl-deposited over its entire periphery, the robot R2 brings the subassembly 7 back to the station 80, where a first outer glass sheet 14 is waiting in the reference position. In the station 80, the measurement of the dimensions along the X, Y, Z directions of the outer glass sheet 14 in the reference position has taken place, which makes it possible to adapt the parameters for the pressing of the outer glass sheet 14 against the butyl-deposited side wall 45 of the spacer frame of the subassembly 7 held by the robot R2. The outer glass sheet 14 is then pressed against the butyl-deposited side wall 45 of the spacer frame which is still held, in the same way as the glass sheet 16, by the robot R2 with the aid of its gripping device 90. The assembly comprising the glass sheet 14 and the subassembly 7, which are attached at the butyl bead 15, is then conveyed on the conveyor belt 38 into the press 73, where a second outer glass sheet 12 is applied to the subassembly 7 at the butyl bead 13, as described above with reference to
[0122] As it emerges from the preceding examples, the process according to the invention may be carried out in a completely automated manner, which makes it possible to increase the productivity and to reduce the production costs of insulating glazing units containing at least three glass sheets. The process according to the invention also has the advantage of guaranteeing a precise positioning of the end faces of the profiles of the spacer frame, by means of the assembling of the frame around at least one central glass sheet, which makes it possible to limit the appearance of geometric defects of the spacer frame and therefore to ensure a good durability of the insulating glazing units.
[0123] The invention is not limited to the examples described and represented. In particular, the process according to the invention has been described in the case where it is completely automated, but it is of course possible to carry out the invention with a partial automation, or even without automation. Furthermore, the invention has been described with an assembling of the profiles of the spacer frame at their ends by ultrasonic welding. Other assembly techniques are however also possible, as long as they are compatible with the fact that the spacer frame is assembled around at least one central glass sheet. As already mentioned, the number of tubular portions of the profiles of the spacer frame may also be greater than two, with a groove defined by each pair of adjacent tubular portions, which enables the manufacture of insulating glazing units comprising four or more glass sheets. In this case, the process for manufacturing the insulating glazing unit may be similar to that described above for the manufacture of triple glazing units, with the difference that the assembling of the spacer frame no longer takes place around a single central glass sheet, but several juxtaposed central glass sheets.