METHOD AND SYSTEM FOR CLEANING OILY WASTE
20190022555 ยท 2019-01-24
Assignee
Inventors
Cpc classification
C02F1/40
CHEMISTRY; METALLURGY
B01D17/048
PERFORMING OPERATIONS; TRANSPORTING
B01D17/0214
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D17/02
PERFORMING OPERATIONS; TRANSPORTING
B01D21/26
PERFORMING OPERATIONS; TRANSPORTING
C02F1/40
CHEMISTRY; METALLURGY
Abstract
A method for cleaning oily waste including water, solids and at least one fuel oil includes removing water from the oily waste to be cleaned so as to produce dried oily waste; introducing dried oily waste into a two-phase centrifugal separator through a liquid inlet; separating the dried oily waste in the two-phase centrifugal separator into a cleaned oil phase and a sludge phase; discharging the sludge phase through a sludge outlet of the two-phase centrifugal separator, and discharging the cleaned oil phase through a liquid outlet of the two-phase centrifugal separator. A system for cleaning oily waste including water, solids and at least one fuel oil is also disclosed.
Claims
1. A method for cleaning oily waste comprising water, solids and at least one fuel oil, wherein the method comprises the steps of: providing oily waste to be cleaned, said provided oily waste to be cleaned comprising water, solids and at least one fuel oil; removing water from said provided oily waste to be cleaned so as to produce dried oily waste; introducing the dried oily waste produced in said step of removing water into a two-phase centrifugal separator through a liquid inlet; separating said dried oily waste in said two-phase centrifugal separator into a cleaned oil phase and a sludge phase comprising solids from said dried oily waste; discharging said sludge phase through a sludge outlet of said two-phase centrifugal separator, and discharging said cleaned oil phase through a liquid outlet of said two-phase centrifugal separator.
2. The method according to claim 1, wherein said at least one fuel oil constitutes at least 80 wt % of all oil of said provided oily waste to be cleaned.
3. The method according to claim 1, wherein said provided oily waste to be cleaned comprises a single oil, said single oil being a fuel oil.
4. The method according to claim 1, wherein said two-phase centrifugal separator comprises a screw conveyor and a stack of separation discs and wherein said step of discharging said sludge phase comprises discharging said sludge phase through said sludge outlet of said two-phase centrifugal separator by means of said screw conveyor.
5. The method according to claim 1, further comprising a step of transferring said discharged cleaned oil phase to a boiler fuel tank.
6. The method according to claim 1, further comprising a step of transferring said discharged cleaned oil phase to a fuel oil bunker tank or a fuel oil settling tank.
7. The method according to claim 1, wherein said step of removing water from said provided oily waste to be cleaned comprises heating said provided oily waste so as to boil off water from said provided oily waste and/or so as to facilitate evaporation of water from said provided oily waste.
8. The method according to claim 1, wherein said step of removing water from said provided oily waste to be cleaned comprises settling water of said provided oily waste and removing the settled water.
9. A system for cleaning oily waste comprising water, solids and at least one fuel oil, wherein the system comprises: at least one fuel oil treatment device for pre-treatment of fuel oil before use in an engine installation on board a ship or in a power plant, each fuel oil treatment device providing fuel oil waste comprising water, solids and at least one fuel oil during use for pre-treatment of fuel oil; a water removal tank arranged to receive fuel oil waste provided by said at least one fuel oil treatment device and optionally further waste material provided by one or more other waste sources such that fuel oil waste and optionally further waste material are collected in said water removal tank and thereby form said oily waste to be cleaned, said water removal tank further being arranged to accommodate said formed oily waste to be cleaned, whereby said oily waste to be cleaned comprises water, solids and at least one fuel oil; a first transferring arrangement for transferring fuel oil waste from said at least one fuel oil treatment device to said water removal tank and optionally transferring further waste material provided by one or more other waste sources to said water removal tank; a water removal arrangement for removing water from said oily waste accommodated in said water removal tank and thereby producing dried oily waste; a two-phase centrifugal separator for separation of dried oily waste produced in said water removal tank into a cleaned oil phase and a sludge phase comprising solids from said dried oily waste, whereby the centrifugal separator comprises a liquid inlet for the dried oily waste, a sludge outlet for the sludge phase and a liquid outlet for the cleaned oil phase; and a second transferring arrangement for transferring dried oily waste from the water removal tank to said liquid inlet of said two-phase centrifugal separator.
10. The system according to claim 9, wherein said two-phase centrifugal separator comprises a screw conveyor and a stack of separation discs, wherein said screw conveyor is arranged to transport said sludge phase towards and out of said sludge outlet.
11. The system according to claim 9, wherein said first transferring arrangement comprises: at least one collecting tank, wherein each collecting tank is arranged to receive fuel oil waste provided by at least one of said at least one fuel oil treatment device and optionally further waste material provided by one or more other waste sources such that fuel oil waste and optionally further waste material are collected in each collecting tank; a third transferring arrangement for transferring fuel oil waste from each of said at least one fuel oil treatment device to at least one of said at least one collecting tank and optionally transferring further waste material from one or more other waste sources to one or more of said at least one collecting tank; and a fourth transferring arrangement for transferring collected fuel oil waste and optionally collected further waste material from said at least one collecting tank to said water removal tank.
12. The system according to claim 9, wherein said water removal arrangement comprises a heating arrangement arranged to supply heat to said oily waste to be cleaned accommodated in said water removal tank so as to boil off water from said oily waste or so as to facilitate evaporation of water from said oily waste.
13. The system according to claim 12, wherein said heating arrangement comprises heating coils provided in said water removal tank.
14. The system according to claim 13, wherein said heating arrangement comprises: steam coils provided in said water removal tank; a device for generating heated steam to be supplied to the steam coils; a steam inlet in said water removal tank; and a condensed steam outlet in the water removal tank.
15. The system according to claim 9, wherein said water removal arrangement further comprises a water vapour outlet in said water removal tank and an evacuation fan arranged to evacuate water vapour from said water removal tank.
16. The system according to claim 9, wherein said system further comprises a fifth transferring arrangement for transferring said discharged cleaned oil phase to a boiler fuel tank.
17. The system according to claim 9, wherein said system further comprises a sixth transferring arrangement for transferring said discharged cleaned oil phase to a fuel oil bunker tank or a fuel oil settling tank.
18. The method according to claim 2, wherein said provided oily waste to be cleaned comprises a single oil, the single oil being a fuel oil.
19. The method according to claim 2, wherein said two-phase centrifugal separator comprises a screw conveyor and a stack of separation discs and wherein said step of discharging said sludge phase comprises discharging said sludge phase through said sludge outlet of said two-phase centrifugal separator by means of said screw conveyor.
20. The method according to claim 3, wherein said two-phase centrifugal separator comprises a screw conveyor and a stack of separation discs and wherein said step of discharging said sludge phase comprises discharging said sludge phase through said sludge outlet of said two-phase centrifugal separator by means of said screw conveyor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0086] In the drawings, wherein like reference characters denote similar elements throughout the several views:
[0087]
[0088]
[0089]
[0090]
DETAILED DESCRIPTION
[0091] The method and system according to the present disclosure will be further illustrated by the following description of some embodiments with reference to the accompanying drawings.
[0092]
[0093] In the system 1 shown in
[0094] In the system 1 of
[0095] Furthermore, the system of
[0096] More specifically, in the embodiment shown in
[0097] The third transferring arrangement 5 is arranged for transferring fuel oil waste from the four fuel oil treatment devices 2a-d and the engine 6b to the collecting tank 4. In the embodiment shown in
[0098] The collecting tank 4 is arranged to receive fuel oil waste from the four fuel oil treatment devices 2a-d via tank inlet pipes 5a-d and to receive fuel oil waste from the engine 6b via the tank inlet pipe 5e such that fuel oil wastes are collected in the collecting tank 4. Thus, fuel oil wastes from the fuel oil treatment devices 2a-d and the engine 6b are pooled/collected in the collecting tank 4.
[0099] The fourth transferring arrangement 8 is arranged for transferring collected fuel oil waste from the collecting tank 4 to the water removal tank 7. In the embodiment shown in
[0100] Thus, in the embodiment shown in
[0101] The system 1 shown in
[0102] Furthermore, the system 1 of
[0103] In addition, the system 1 of
[0104] The two-phase centrifugal separator 12 is arranged to separate dried oily waste produced in the water removal tank 7 and introduced into the separator 12 into a cleaned oil phase and a sludge phase and comprises a liquid inlet 13 for dried oily waste, a sludge outlet 14 for the sludge phase and a liquid outlet 15 for the cleaned oil phase. In addition, in the embodiment shown in
[0105] The second transferring arrangement 11 is arranged for transferring dried oily waste from the water removal tank 7 to the liquid inlet 13 of the two-phase centrifugal separator 12. In the embodiment shown in
[0106] Furthermore, the system 1 shown in
[0107] As indicated with dashed lines in
[0108] As shown in
[0109] A method for cleaning oily waste according to the present disclosure will now be described in connection with the system of
[0110] When the system of
[0111] Accordingly, oily waste to be cleaned is provided in the water removal tank 7 by means of two sub-steps, i.e. fuel oil wastes are collected in the collecting tank 4 in a first sub-step and collected fuel oil waste is thereafter transferred from the collecting tank 4 to the water removal tank 7 in a second sub-step so as to pool/collect fuel oil waste in the water removal tank 7 and thereby form the oily waste to be cleaned in the water removal tank 7.
[0112] In the water removal tank 7 the oily waste to be cleaned is heated by the heating coils 9a so as to remove water from the oily waste and thereby produce a dried oily waste. The oily waste to be cleaned may be heated such that water is boiled off from the oily waste. Thus, the oily waste is then heated to a temperature at which water boils off, but at which the oil(s) comprised in the oily waste is/are not vaporized. Alternatively, the oily waste to be cleaned may be heated such that evaporation of water is facilitated, i.e. heated to a temperature at which evaporation of water is facilitated. Produced water vapour exits the water removal tank 7 via the water vapour outlet 10a and the water vapour outlet pipe 10b. Optionally, water vapour may thereafter be collected after condensation in the water tank 10d.
[0113] Dried oily waste produced in the water removal tank 7 is thereafter introduced into the separator 12 via the transfer pipe 11b and the liquid inlet 13 by means of the pump 11a of the second transferring arrangement 11. The separator 12 separates the dried oily waste into a cleaned oil phase and a sludge phase comprising solids from the dried oily waste. The sludge phase is discharged through the sludge outlet 14 into the sludge phase tank 18 by means of the screw conveyor 16 (see
[0114] Optionally, the discharged cleaned oil phase may then be transferred from the oil phase tank 19 via the transfer pipe 20b by means of the pump 20a of the fifth transferring arrangement 20 to the boiler fuel tank 21 and reused as boiler fuel. Alternatively, in case the discharged cleaned oil phase comprises one or more fuel oils and less than an acceptable level of other oils, the discharged cleaned oil phase may then optionally be transferred from the oil phase tank 19 via the transfer pipe 22b by means of the pump 22a of the sixth transferring arrangement 22 to the fuel oil bunker tank 6a.
[0115] The content of the sludge tank 18 can be landed ashore as dry waste.
[0116]
[0117] Thus, when the system of
[0118]
[0119] Thus, when the system of
[0120]
[0121] In the embodiment of
[0122] Thus, fuel oil waste from the fuel oil treatment devices 2a-d and the engine 6b are pooled/collected in the water removal tank 7 and form thereby oily waste to be cleaned in the water removal tank 7. In other words, oily waste to be cleaned, which oily waste comprises water, solids and at least one fuel oil, is provided in the water removal tank 7 by pooling/collecting fuel oil waste from the fuel oil treatment devices 2a-d and the engine 6b in the water removal tank 7.
[0123] In alternatives the water removal tank 7 may be arranged to receive fuel oil waste from another number of fuel oil waste sources and/or other types of fuel oil waste sources and/or other combinations of fuel oil waste sources and optionally further waste material, such as further water and/or solids and/or oil from one or more other waste sources.
[0124] When the system of
[0125]
[0126] The two-phase centrifugal separator 12 comprises a rotor 23 which is rotatable at a certain speed around a vertical axis of rotation R, and a screw conveyor 16 which is arranged in the rotor 23 and rotatable around the same axis of rotation R but at a speed which differs from the rotation speed of the rotor 23.
[0127] Two-phase centrifugal separator 12 is intended to be suspended vertically in a manner indicated by WO 99/65610 A1. The device necessary for suspending and driving two-phase centrifugal separator 12 is therefore not described here.
[0128] The rotor 23 has an essentially cylindrical upper rotor portion 23a, and an essentially conical lower rotor portion 23b, the rotor portions 23a and 23b being connected to one another by screws. Alternative connection members can of course be used. The cylindrical rotor portion 23a includes an extension axially upwards in the form of a hollow rotor shaft 24, which is connected to a drive device (not shown) for rotating the rotor 23 around the axis of rotation R.
[0129] A further hollow shaft 25 extends into the rotor 23 through the interior of the hollow rotor shaft 24. This hollow shaft 25 supports the screw conveyor 16 by means of screws 26, is drivingly connected to the screw conveyor 16, and is hereinafter called the conveyor shaft 25. The screw conveyor 16 comprises a cylindrical upper conveyor portion 16a which extends axially inside the cylindrical rotor portion 23a, a conical lower conveyor portion 16b which extends axially inside the conical lower rotor portion 23b, and a conveyor flight 16c which extends in a helical manner along the upper cylindrical portion 16a and the lower conical portion 16b of the screw conveyor 16. The screw conveyor 16 may of course have more than one conveyor flight 16c, e.g. two or three conveyor flights, which all extend in a helical manner along the inside of the rotor 23.
[0130] The separator 12 comprises a liquid inlet 13, which in turn comprises a separator inlet pipe 27a and an inlet chamber 28. The separator inlet pipe 27a for dried oily waste which is to be treated in the rotor 23 extends through the conveyor shaft 25 and leads on into a central sleeve 27b in the interior of the screw conveyor 16. The central sleeve 27b delimits the inlet chamber 28 for the dried oily waste, wherein the inlet chamber 28 communicates with a separation chamber 29 via radially extending distribution channels 30.
[0131] The separation chamber 29 is an annular space that surrounds the inlet chamber 28 and comprises a stack of truncated conical separation discs 17. The stack is fitted radially inside the cylindrical portion 16a of the screw conveyor 16 and arranged coaxially with the axis of rotation R. The conical separation discs 17 are held together axially between an upper truncated conical support plate 31 and a lower truncated conical support plate 32. As can be seen, the lower support plate 32 is formed in one piece with the central sleeve 27b. The separation discs 17 comprise holes which form channels 33 for axial flow and distribution of liquid through the stack of separation discs 17. The lower support plate 32 comprises a corresponding hole (not shown), whereby the distribution channels 30 communicate with the channels 33 for axial flow of liquid in the stack of separation discs 17. The upper support plate 31 comprises a number of holes 34 which connect a radially inner annular space 35, within the stack of separation discs 17, with a liquid outlet chamber 36, which is connected to the liquid outlet 15. The liquid is the separated oil phase. A so called paring disc 37 for discharging the cleaned oil phase is disposed within the outlet chamber 36. The paring disc 37 is stationary and firmly connected to the separator inlet pipe 27a, wherein the paring disc 37 is communicating with an outlet channel 38 extending in an outlet which surrounds the separator inlet pipe 27a.
[0132] The cylindrical portion 16a of the screw conveyor 16 radially surrounds the stack of separation discs 17, wherein the cylindrical portion 16a comprises a number of axially extending apertures 39 which are distributed round the axis of rotation R. The axially extending apertures 39 are provided to allow for the separated solids to pass through and deposit on the inside wall of the cylindrical portion 23a of the rotor 23. Liquid will of course also be able to pass through the apertures 39 in the cylindrical portion 16a of the screw conveyor 16.
[0133] The rotor 23 has at its lower end a sludge (solids) outlet 14. In connection with this sludge outlet 14, the rotor could be surrounded by a container (not shown in
[0134] The screw conveyor 16 may be made in one piece of a polymer material, such as plastic or nylon, which could be fibre-reinforced. The conical portion 16b has a hollow interior or cavity, which is either sealed or open to the surrounding. If desired, the cavity could be filled with some material having a relatively low density, such as cellular plastic or the like. Furthermore, the lower conical portion 23b of the rotor 23 is arranged with a support device 40 for the screw conveyor 16.
[0135]
[0136] When the system of
[0137] While the invention has been described in connection with various exemplary embodiments, it is to be understood that the invention is not to be limited to the disclosed exemplary embodiments, on the contrary, it is intended to cover various modifications and equivalent arrangements within the appended claims. Furthermore, it should be recognized that any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefor, to be limited only as indicated by the scope of the claims.