A SHEET CONVEYOR ASSEMBLY FOR A PRINTER WITH MEDIA TYPE DEPENDENT TRANSFER
20220371842 · 2022-11-24
Assignee
Inventors
Cpc classification
B65H2301/4474
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H9/002
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/1441
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B41J11/0095
PERFORMING OPERATIONS; TRANSPORTING
B41J3/60
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/4474
PERFORMING OPERATIONS; TRANSPORTING
B41J11/007
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/1424
PERFORMING OPERATIONS; TRANSPORTING
B41J13/0027
PERFORMING OPERATIONS; TRANSPORTING
B41J13/08
PERFORMING OPERATIONS; TRANSPORTING
B65H9/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H9/00
PERFORMING OPERATIONS; TRANSPORTING
B41J11/00
PERFORMING OPERATIONS; TRANSPORTING
B41J13/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A sheet printer includes a sheet conveyor assembly including a first conveyor with a first holding device configured for exerting a holding force on a sheet proportional to a coverage of the sheet on the first conveyor and a second conveyor upstream of the first conveyor including a second holding device configured for holding and releasing the sheet, a print head assembly positioned over the first conveyor, a detector assembly for sensing the transport of the first conveyor, a controller storing on its memory a sheet media catalogue and configured to control a release timing of the second holding device for releasing the sheet partially engaged by the first conveyor based on a media type parameter selected from the media catalogue and to control the print head assembly to commence printing the sheet based on transport information from the detector assembly.
Claims
1. A sheet conveyor assembly for a printer, comprising: a first conveyor with a first holding device configured for exerting a holding force on a sheet proportional to a coverage of the sheet on an endless, air permeable belt of the first conveyor; a second conveyor upstream of the first conveyor comprising a registration device for adjusting a lateral position and/or orientation of the sheet and a second holding device configured for holding and releasing the sheet, such that the sheet is transferred from the second conveyor to the first conveyor in a lateral position and/or orientation determined by the registration device; and a controller storing on a memory thereof a sheet media catalogue, the controller being configured to control a release timing of the second holding device for releasing the sheet partially engaged by the first conveyor based on a media type parameter selected from the media catalogue.
2. The sheet conveyor assembly according to claim 1, wherein the endless, air permeable belt is positioned over a suction chamber in connection to a suction source for applying an underpressure to at least a portion of the sheet on the first conveyor.
3. The sheet conveyor assembly according to claim 2, wherein the second conveyor comprises a transport pinch comprising a pair of opposing rollers as part of both the registration device and the second holding device, at least one of the pair of opposing rollers being moveable in a direction perpendicular to a plane of the sheet away from the sheet on the second conveyor for releasing the sheet from the second conveyor.
4. The sheet conveyor assembly according to claim 3, wherein the controller is configured to control the release of the sheet from the second conveyor after the holding force of the first conveyor is sufficient to prevent displacement of the sheet with respect to the first conveyor.
5. The sheet conveyor assembly according to claim 4, wherein the sheet is positioned on both the first and second conveyors when the controller controls the second conveyor to release the sheet.
6. The sheet conveyor assembly according to claim 3, wherein the controller comprises release timing determining means to derive the release timing from the selected media type parameter.
7. The sheet conveyor assembly according to claim 6, wherein the release timing determining means comprise a predetermined release timing or length parameter for each of the media type parameters in the media catalogue and/or an algorithm configured to derive the release timing or length parameter from other predetermined, prestored characteristics for each of the media type parameters in the media catalogue.
8. The sheet conveyor assembly according to claim 7, wherein the release timing determining means determines a coverage of the sheet over the first conveyor.
9. The sheet conveyor assembly according to claim 8, wherein the coverage is proportional to a sheet dimension characteristic and/or a sheet air permeability characteristic.
10. The sheet conveyor assembly according to claim 3, further comprising a detector assembly for sensing the transport of the first conveyor, wherein the controller is configured to control the print head assembly to start printing based on transport information from the detector assembly.
11. The sheet conveyor assembly according to claim 10, wherein the detector assembly comprises a belt tracking sensor assembly.
12. The sheet conveyor assembly according to claim 2, wherein the first conveyor comprises on the belt a moveable sheet support surface onto which the sheet is at least partially held while on the first conveyor.
13. The sheet conveyor assembly according to claim 3, wherein the releasable holding device of the second sheet conveyor has a first state, wherein the sheet is actively held against a support surface of the second conveyor and a second state wherein the sheet is freely supported on the support surface of the second conveyor.
14. A sheet printer comprising the sheet conveyor assembly according to claim 1, wherein a print head assembly is positioned over the first conveyor and further comprising a detector assembly for sensing the transport of the first conveyor and a controller configured to control the print head assembly to commence printing the sheet based on transport information from the detector assembly.
15. A method for transferring sheets having a predetermined position and/or orientation from a second conveyor to first conveyor, comprising the steps of: determining a release timing for each sheet of a certain media type; and while transferring each sheet between the conveyors, controlling the downstream conveyor to release a holding force thereof on the sheet at or after the determined release timing, thereby allowing the upstream conveyor to determine further progress of the sheet.
16. The method according to claim 15, wherein the step of determining the release timing comprises determining a parameter corresponding to a minimal coverage of the sheet over the first conveyor, and wherein the second conveyor is controlled to release a holding on the sheet when said minimal coverage has been exceeded and/or reached.
17. A non-transitory computer-readable storage medium storing instructions that when executed by a computer cause the computer to perform a method for using a computer system to print an image on a sheet, the method comprising: receiving a selected media type parameter; receiving transport information from a first sheet conveyor positioned facing a print head assembly and positioned downstream of a second sheet conveyor; determining a release timing for a sheet from said media type parameter; while transferring a sheet between said two conveyors in a printer, controlling the upstream conveyor to release a holding force thereof on the sheet in accordance with the release timing, thereby allowing the downstream conveyor to determine further progress of the sheet; receiving transport information from the downstream conveyor; and controlling a print head assembly to commence printing on the sheet based the transport information from the downstream sheet conveyor.
18. The sheet conveyor assembly according to claim 4, wherein the controller controls the first and second conveyors, such that the sheet moves synchronously with the first conveyor at least after release.
19. The sheet conveyor assembly according to claim 7, wherein the predetermined, prestored characteristics for each of the media type parameters in the media catalogue include a sheet dimension characteristic and/or a sheet air permeability characteristic.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The present invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0044] The present invention will now be described with reference to the accompanying drawings, wherein the same reference numerals have been used to identify the same or similar elements throughout the several views.
[0045]
[0046] The output section 5 comprises a first output holder 52 for holding printed image receiving material, for example a plurality of sheets. The output section 5 may comprise a second output holder 55. While 2 output holders are illustrated in
[0047] The output section 5 is digitally connected by means of a cable 60 to the print engine and control section 3 for bi-directional data signal transfer.
[0048] The print engine and control section 3 comprises a print engine and a controller 37 for controlling the printing process and scheduling the plurality of sheets in a printing order before they are separated from input holder 44, 45, 46.
[0049] The controller 37 is a computer, a server or a workstation, connected to the print engine and connected to the digital environment of the printer, for example a network N for transmitting a submitted print job to the printer 1. In
[0050] The controller 37 comprises a print job receiving section 371 permitting a user to submit a print job to the printer 1, the print job comprising image data to be printed and a plurality of print job settings. The controller 37 comprises a print job queue section 372 comprising a print job queue for print jobs submitted to the printer 1 and scheduled to be printed. The controller 37 comprises a sheet scheduling section 373 for determining for each of the plurality of sheets of the print jobs in the print job queue an entrance time in the paper path of the print engine and control section 3, especially an entrance time for the first pass and an entrance time for the second pass in the loop in the paper path according to the present invention. The sheet scheduling section 373 will also be called scheduler 373 hereinafter.
[0051] The sheet scheduling section 373 takes the length of the loop into account. The length of the loop corresponds to a loop time duration of a sheet going through the loop dependent on the velocity of the sheets in the loop. The loop time duration may vary per kind of sheet, i.e. a sheet with different media properties.
[0052] Resources may be recording material located in the input section 4, marking material located in a reservoir 39 near or in the print head or print assembly 31 of the print engine, or finishing material located near the print head or print assembly 31 of the print engine or located in the output section 5 (not shown).
[0053] The paper path comprises a plurality of paper path sections 32, 33, 34, 35 for transporting the image receiving material from an entry point 36 of the print engine and control section 3 along the print head or print assembly 31 to the inlet 53 of the output section 5. The paper path sections 32, 33, 34, 35 form a loop according to the present invention. The loop enables the printing of a duplex print job and/or a mix-plex job, i.e. a print job comprising a mix of sheets intended to be printed partially in a simplex mode and partially in a duplex mode.
[0054] The print head or print assembly 31 is suitable for ejecting and/or fixing marking material to image receiving material. The print head or print assembly 31 is positioned near the paper path section 34. The print head or print assembly 31 may be an inkjet print head, a direct imaging toner assembly or an indirect imaging toner assembly.
[0055] While an image receiving material is transported along the paper path section 34 in a first pass in the loop, the image receiving material receives the marking material through the print head or print assembly 31. A next paper path section 32 is a flip unit 32 for selecting a different subsequent paper path for simplex or duplex printing of the image receiving material. The flip unit 32 may be also used to flip a sheet of image receiving material after printing in simplex mode before the sheet leaves the print engine and control section 3 via a curved section 38 of the flip unit 32 and via the inlet 53 to the output section 5. The curved section 38 of the flip unit 32 may not be present and the turning of a simplex page has to be done via another paper path section 35.
[0056] In case of duplex printing on a sheet or when the curved section 38 is not present, the sheet is transported along the loop via paper path section 35A in order to turn the sheet for enabling printing on the other side of the sheet. The sheet is transported along the paper path section 35 until it reaches a merging point 34A at which sheets entering the paper path section 34 from the entry point 36 interweave with the sheets coming from the paper path section 35. The sheets entering the paper path section 34 from the entry point 36 are starting their first pass along the print head or print assembly 31 in the loop. The sheets coming from the paper path section 35 are starting their second pass along the print head or print assembly 31 in the loop. When a sheet has passed the print head or print assembly 31 for the second time in the second pass, the sheet is transported to the inlet 53 of the output section 5.
[0057] The input section 4 may comprise at least one input holder 44, 45, 46 for holding the image receiving material before transporting the sheets of image receiving material to the print engine and control section 3. Sheets of image receiving material are separated from the input holders 44, 45, 46 and guided from the input holders 44, 45, 46 by guiding means 42, 43, 47 to an outlet 36 for entrance in the print engine and control section 3. Each input holder 44, 45, 46 may be used for holding a different kind of image receiving material, i.e. sheets having different media properties. While 3 input holders are illustrated in
[0058] The local user interface 7 is suitable for displaying user interface windows for controlling the print job queue residing in the controller 37. In another embodiment a computer N1 in the network N has a user interface for displaying and controlling the print job queue of the printer 1.
[0059]
[0060] The belt 74 is provided with a matrix of through-holes to draw in air through the belt 74. The belt 74 is positioned above a suction chamber 76 which is connected to a suction source 77, such as a pump or fan, via line 78. It will appreciated that the suction source 77 may be positioned remote from the suction chamber 76 by extending the line 78. To achieve good image quality the sheet 41 should be flatly positioned below the print head assembly 31. This prevents any irregularities in the sheet 41 from resulting in print artifacts. It further allows for a narrow print gap between the print head assembly 31 and the sheet 41, which allows for more accurate ink droplet positioning. Means for holding the sheet 41 onto the belt 74 other than suction may be applied for holding the sheet 41 onto the belt 74, such as mechanical pressing means, electrostatic charges, etc. A different conveyor type may further be applied instead of the endless belt 74, for example a plurality of stationary rollers, wheels, or other low friction transport devices combined with e.g. suction chambers, which allow for transport while holding the sheet 41 in its relative position.
[0061] Upstream of the first conveyor 70, the second conveyor 80 is positioned. The second conveyor 80 is formed of a transport pinch 82 in combination with a sheet guide, which in
[0062] The second conveyor 80 further comprises a registration 84 device for laterally shifting and/or rotating the sheet 41. In
[0063]
[0064] As shown in
[0065] The controller 37 has determined a media type parameter (90A in
[0066] It will be appreciated that the media catalogue 90 in
[0067] Although specific embodiments of the invention are illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations exist. It should be appreciated that the exemplary embodiment or exemplary embodiments are examples only and are not intended to limit the scope, applicability, or configuration in any way. Rather, the foregoing summary and detailed description will provide those skilled in the art with a convenient road map for implementing at least one exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope as set forth in the appended claims and their legal equivalents. Generally, this application is intended to cover any adaptations or variations of the specific embodiments discussed herein.
[0068] It will also be appreciated that in this document the terms “comprise”, “comprising”, “include”, “including”, “contain”, “containing”, “have”, “having”, and any variations thereof, are intended to be understood in an inclusive (i.e. non-exclusive) sense, such that the process, method, device, apparatus or system described herein is not limited to those features or parts or elements or steps recited but may include other elements, features, parts or steps not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, the terms “a” and “an” used herein are intended to be understood as meaning one or more unless explicitly stated otherwise. Moreover, the terms “first”, “second”, “third”, etc. are used merely as labels, and are not intended to impose numerical requirements on or to establish a certain ranking of importance of their objects.
[0069] The present invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the present invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.