Radiation detector and a method thereof
10185041 ยท 2019-01-22
Assignee
Inventors
Cpc classification
B82B1/005
PERFORMING OPERATIONS; TRANSPORTING
B82B1/007
PERFORMING OPERATIONS; TRANSPORTING
G01T1/20183
PHYSICS
International classification
Abstract
The radiation detector (10) comprises a scintillator (15) having a first refractive index (n.sub.s) for converting incident radiation (RR) received at a first side (S1) of the radiation detector (10) into converted radiation (CR), a photosensor (20) for receiving the converted radiation (CR) from the scintillator (15), and an optical coating layer (25) arranged between the scintillator (15) and the photosensor (20). The scintillator (15) has regions (RR) arranged for being imaged, when impinged by the incident radiation (RR), onto corresponding regions of the photosensor (20). The optical coating layer (25) has a second refractive index (n.sub.o) lower than the first refractive index (n.sub.s) for reflecting the converted radiation (CR) resulting from the incident radiation (RR) impinged on a particular region (A1) of the scintillator (15) and received by a region (A3) of the optical coating layer (25) corresponding to a photosensor region different from the imaged one (A2).
Claims
1. A method of fabricating a radiation detector for detecting incident radiation received at a first side of the radiation detector, the method comprising: providing a scintillator with a first refractive index for converting the incident radiation into converted radiation; providing a photosensor for receiving the converted radiation from the scintillator, regions of the scintillator on which the incident radiation impinges are arranged for being imaged onto corresponding regions of the photosensor; and providing an optical coating layer with a second refractive index between the scintillator and the photosensor, the second refractive index being lower than the first refractive index for substantially reflecting the converted radiation resulting from the incident radiation impinging on a particular one of the regions of the scintillator and received by a region of the optical coating layer corresponding to a region of the photosensor different from the imaged one, wherein providing the optical coating layer comprises: dispensing a nano-porous coating material on a surface of the scintillator; and spinning the scintillator such that the nano-porous coating material is conformally dispensed on the surface; and, after spinning to conformally dispense the nano-porous coating material on the surface of the scintillator, dispensing a binder material; and spinning the scintillator with the binder material on the nano-porous coating material.
2. The method of claim 1, further comprising, after spinning the scintillator with the binder material on the nano-porous coating material: dispensing a sealing layer on the nano-porous coating material; and spinning the scintillator.
3. A method of fabricating a radiation detector for detecting incident radiation received at a first side of the radiation detector, the method comprising: providing a scintillator with a first refractive index for converting the incident radiation into converted radiation; providing a photosensor for receiving the converted radiation from the scintillator, regions of the scintillator on which the incident radiation impinges are arranged for being imaged onto corresponding regions of the photosensor; and providing an optical coating layer with a second refractive index between the scintillator and the photosensor, the second refractive index being lower than the first refractive index for substantially reflecting the converted radiation resulting from the incident radiation impinging on a particular one of the regions of the scintillator and received by a region of the optical coating layer corresponding to a region of the photosensor different from the imaged one; wherein providing the optical coating layer comprises: dispensing a nano-porous coating material on a surface of the photosensor; and spinning the photosensor such that the nano-porous coating material is conformally dispensed on the surface; and after spinning to conformally dispense the nano-porous coating material on the surface of the photosensor, dispensing a binder material; and spinning the photosensor with the binder material on the nano-porous coating material.
4. The method of claim 3, further comprising, after spinning the photosensor with the binder material on the nano-porous coating material: dispensing a sealing layer on the nano-porous coating material; and spinning the photosensor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects of the invention are apparent from and will be elucidated with reference to the embodiments described hereinafter. In the drawings,
(2)
(3)
(4)
(5)
(6)
(7) It should be noted that items, which have the same reference numbers in different Figures, have the same structural features and the same functions, or are the same signals. Where the function and/or structure of such an item has been explained, there is no necessity for repeated explanation thereof in the detailed description.
DETAILED DESCRIPTION OF EMBODIMENTS
(8)
(9) Regions of the scintillator 15 on which the incident radiation RR are arranged for being imaged onto corresponding regions of the photosensor 20. For example, as shown in
(10) When the converted radiation CR impinges on the optical coating layer 25 with a first angle of incidence .sub.s, the converted radiation CR is transmitted through the optical coating layer 25, and impinges on the photosensor 20 with a second angle of incidence .sub.o. Provided that geometrical optics approximations, for which the Snell's law is valid, are satisfied, the following relation holds:
n.sub.s sin .sub.s=n.sub.o sin .sub.o(1).
(11) A critical angle of incidence .sub.c can be determined by using the relation (1) and by imposing that the second angle of incidence .sub.o is 90, in which case there is no converted radiation CR transmitted through the optical coating layer 25, i.e.:
(12)
(13) When the converted radiation CR at the region A1 is received by a region of the optical coating layer 25 located at an offset from the location of said corresponding region A2, the angle of incidence .sub.s of the converted radiation CR with the optical coating layer 25 may be smaller or larger than the critical angle of incidence .sub.c.
(14) When the angle of incidence .sub.s is smaller than the critical angle of incidence .sub.c, the converted radiation CR is transmitted through the optical coating layer 25. When the converted radiation CR impinges on the optical coating layer 25 with a first angle of incidence .sub.s larger than a critical angle of incidence .sub.c, the converted radiation CR is said to be totally internally reflected by the optical coating layer 25.
(15) In other words, when the converted radiation CR at the region A1 is received by the optical coating layer 25 at a region extending from the corresponding imaged region A2 to the region A3, the converted radiation CR is refracted and transmitted through the optical coating layer 25. When the converted radiation CR at the region A1 is received by the optical coating layer 25 at a region extending further away from the region A3 of the optical coating layer 25, the converted radiation CR is totally internally reflected by the optical coating layer 25. Thus radiographic images obtained with the radiation detector 10 have an enhanced spatial resolution. In fact in this situation the radiation detector 10 has an enhanced Modulation Transfer Function (MTF) and Detective Quantum Efficiency (DQE). The Modulation Transfer Function is in the art a widely accepted spatial resolution performance metric. The Detective Quantum Efficiency is in the art a widely accepted Figure Of Merit (FOM) for radiation detectors. The Detective Quantum Efficiency represents a noise figure measure of the radiation detector 10, i.e. a square of a ratio between the signal to noise ratio at an input of the radiation detector 10, e.g. wherein the incident radiation RR impinges on the scintillator 15, and the signal to noise ratio at an output of the radiation detector 10, e.g. wherein the converted radiation CR is received by the photosensor 20. The MTF and DQE may be expressed as a function of the frequency, notably as the spatial frequency, or as a function of two-dimensional spatial frequency vector or as a function of two orthogonal spatial frequencies.
(16) The optical coating layer 25 totally internally reflects a portion of the converted radiation CR resulting from the incident radiation RR that impinges on a particular region A1 of the scintillator 15. This portion of the converted radiation CR is received by another region A3 of the optical coating layer 25 whose location is defined by the critical angle of incidence .sub.c. Lateral optical crosstalk caused by the portion of the converted radiation CR laterally spreading from the particular region A1 of the scintillator 15 is thus also reduced. The Modulation Transfer Function and the Detective Quantum Efficiency of the radiation detector 10 may be thereby enhanced. The effect is the strongest at high spatial frequencies.
(17) The radiation detector 10 may include a plurality of layers with respective refractive indices. For example, as shown in
(18) The radiation detector 10 shown in
(19) However, the radiation detector may be implemented in any manner suitable for the specific implementation.
(20) For example, referring to
(21) The optical coating layer 27 is substantially transparent to the incident radiation RR. The photosensor 22 may be also transparent to the incident radiation RR. The incident radiation RR thus penetrates the photosensor 22, the optical coating layers 27, and reaches the scintillator 17 where it is converted in converted radiation CR. Optionally a reflector can be arranged at the second side S2 to direct the converted radiation CR penetrating through the scintillator 17 back towards the first side S1. The converted radiation CR impinging on the optical coating layer 27 with an angle of incidence .sub.s larger than the critical angle of incidence .sub.c is totally internally reflected. The effect explained with reference to the example shown in
(22) The optical coating layer 25 or 27 may be made of any material suitable for the specific implementation.
(23) For example, the optical coating layer 25 or 27 may be made of nano-porous material. The nano-porous material may comprise mesoporous silica nanoparticles or porous silica particles or a (meso)porous silica, or a silicon (di)oxide nanoparticles film. The optical coating layer 25 may comprise in addition to nano-porous material a binder that may be mixed with the nano-porous material, for increasing a mechanical hardness of the nano-porous material. Alternatively, a protective layer made for example of TEOS (Tetraethyl orthosilicate), may be applied on top of the optical coating layer. The optical coating layer 25 or 27 may have a second refractive index n.sub.o substantially smaller than 1.25. For example, films of mesoporous silica nanoparticles have been reported having a refractive index of 1.12. By introducing an optical coating layer 25 having the second refractive index n.sub.o substantially smaller than 1.25, the critical angle of incidence .sub.c may be kept relatively small. With a relatively small critical angle of incidence .sub.c, less converted radiation CR will spread away from the corresponding region A2, thereby resulting in a reduction of the lateral crosstalk. The region A3 or A6 can be closer to the region A2 or A5.
(24) The optical coating layer 25 or 27 may have any suitable thickness d. The thickness d may e.g. be in a range between 100 nm to 1000 nm. Films of nano-porous material, e.g. mesoporous silica nanoparticles, may have a thickness of as low as 100 nm. A low thickness of the optical coating layer 25 contributes to less lateral spreading of the converted radiation CR. In fact refraction through the optical coating layer 25 is limited through the relatively thin layer.
(25) However, the thickness d may be higher 100 nm, for example 500 nm or higher. Depending on the optical stack, the thickness d may be tuned to enhance transmission through the optical stack.
(26) The scintillator 15 may be implemented in any manner.
(27) For example, the scintillator 15 may be a columnar scintillator. The scintillator 15 may be a Thallium doped Caesium Iodide (CsI:TI) columnar scintillator. CsI:TI scintillators are capable of absorbing radiation in the X-ray range with high efficiency, partly preventing that the incident radiation RR hits the photosensor 20. CsI:TI scintillators have a so called high X-ray stopping power. Further to that, CsI:TI scintillators convert the incident radiation RR into the converted radiation CR with high efficiency, i.e. CsI:TI scintillators have a high conversion efficiency. For example, a CsI:TI columnar scintillator may consist of an arrangement of crystal columns of average diameters as small as a few microns. The crystal columns of columnar scintillator are spatially separated such that the converted radiation CR is confined in the crystal columns. The crystal columns may act as waveguides for the converted radiation CR. The converted radiation CR may propagate within the crystal columns so that lateral spreading of the converted radiation CR is prevented and conversion efficiency of the scintillator is enhanced.
(28) Alternatively, the scintillator 15 may be made of another compound or may be a non-columnar scintillator. For example, the scintillator 15 may be made of cubic crystals of a suitable scintillator compound grown on a substrate in a direction perpendicular or at a small angle to a surface of the substrate. Alternatively granular deposition may be used to fabricate the non-columnar scintillator. Ceramic scintillators like, e.g. terbium doped gadolinium oxysulfide (Gd.sub.2O.sub.2S:Tb) scintillators, can be also used.
(29) The scintillator 15 may be arranged to convert the incident radiation RR into converted radiation CR within a predetermined wavelength emission range. The predetermined wavelength emission range may comprise a peak emission wavelength wherein the incident radiation RR is converted with a maximum conversion rate within the predetermined wavelength emission range.
(30) For example, in case of Thallium doped Caesium Iodide scintillators, the predetermined emission wavelength range is in a range between 400 nm and 800 nm with a peak emission wavelength of 550 nm.
(31) The thickness d of the optical coating layer 25 may be substantially equivalent or slightly thinner or thicker than the peak emission wavelength. The thickness d may be determined by experiments or by simulations taking into account the whole optical stack. An optimal thickness can be found for example as the thickness enhancing transmission of the light falling perpendicularly to the surface of the optical coating layer 25. However, other optimization criteria might be also thought of, for example an optimal thickness may be found to enhance transmission for all the incident angles in a specified range.
(32) The photosensor 20 may also have a specific sensitivity wavelength band, i.e. a wavelength range within which the photosensor 20 is able to receive the converted radiation CR with high sensitivity and convert the converted radiation CR into electrical signals. The desired wavelength range within which the optical coating layer 25 transmits a portion of the converted radiation CR to the photosensor 20 and outside which the optical coating layer 25 reflects or absorbs the converted radiation CR, may be within the emission wavelength range of the scintillator 15 and the specific sensitivity wavelength band of the photosensor 20.
(33) Referring to the embodiment described with reference to
(34) Alternatively, the adhesive layer may be placed between the scintillator 15 and the optical coating layer 25. In the latter case, the adhesive layer may be used to attach the photosensor 20 to the stack optical coating layer 25scintillator 15.
(35) The adhesive layer causes additional lateral spread of the converted radiation CR, especially for relatively thick adhesives. The optical coating layer 25 reduces the sensitivity of the lateral spreading of the converted radiation CR to the thickness of the adhesive layer.
(36)
(37) Alternatively, the optical layer 30 may be arranged between the optical coating layer 25 and the photosensor 20, which is an option not shown in
(38) Referring to the embodiment described with reference to
(39) For example,
(40) The radiation detector may have a different shape than the flat shape shown in
(41) The radiological instrument 115 may be e.g. an intra-oral radiologic dental imager or a dental imager or a computed tomography scanner (CT-scanner) or a computed axial tomography scanners (CAT-scanners) or a mammography system or a mobile C-arm.
(42) The radiation detectors 10, 12, 14 as described with reference to
(43) For example,
Regions of the scintillator 15 are arranged for being imaged, when impinged by the incident radiation RR, onto corresponding regions of the photosensor 20. The method further comprises: providing 300 an optical coating layer 25 arranged between the scintillator 15 and the photosensor 20.
The optical coating layer 25 has a second refractive index n.sub.o. The second refractive index n.sub.o is lower than the first refractive index n.sub.s for substantially reflecting the converted radiation CR impinging on a particular region A1 of the scintillator 15 and received by a region A3 of the optical coating layer 25 corresponding to a region of the photosensor 20 different from the imaged region A2.
Providing 300 the optical coating layer 25 may be done in any way suitable for the specific implementation.
For example, providing 300 the optical coating layer 25 may comprise: dispensing 320 a nano-porous coating material on a surface of the scintillator 15 or the photosensor 20 opposite to the first side S1, spinning 330 the scintillator 15 or the photosensor 20 such that the nano-porous material is conformally deposited on the surface.
A binder material may be optionally dispensed 335 and spinned 340 after the spinning 330.
The dispensing 320 and the spinning 330 and/or the dispensing 335 and the spinning 340 may be repeated one or more times to achieve a desired thickness d of the optical coating layer 25 and/or a desired thickness of the binder material. A sealing layer may be optionally dispensed 350 and another spinning 360 step performed after the last spinning 340. After spinning 360 the scintillator 15 or the photosensor 20, the structure obtained might be optionally subjected to a thermal treatment 370 (e.g. baking).
Alternatively, the optical coating layer 25 may be deposited on a surface of the scintillator 15 or photosensor 20 by dip coating (without spinning) with a subsequent evaporation of the solvent (with or without thermal treatment). A sealing layer may be optionally deposited.
(44) The optical coating layer 25 may be directly deposited on a surface, e.g. the top surface, of the photosensor 20. Alternatively, as shown in
(45) The radiation detectors 10, 12 or 14 may be used to detect incident radiation RR at a first side S1 of the radiation detector 10 with a method of detecting the incident radiation RR including the following steps. In a first step the incident radiation RR is converted into converted radiation CR with a scintillator 15 having a first refractive index n.sub.s. In a second step, an optical layer 25 having a second refractive index n.sub.o arranged between the scintillator 15 and a photosensor 20 arranged at a second side S2 opposite to the first side S1, totally reflects a portion of the converted radiation CR. In a third step the photosensor 20 receives the converted radiation CR from the scintillator 15 via the optical layer 25. Regions of the scintillator 15 on which the incident radiation RR impinges are intended to be imaged onto corresponding regions of the photosensor 20. The portion of the converted radiation CR that is reflected by the optical layer 25, is received by another region A3 of the optical layer 25 corresponding to a region of the photosensor 20 different from the region A2 onto which the region A1 of the scintillator 15 is intended to be imaged.
(46) It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments. For example it should be noted that the particular region A1, A4 of the scintillators 15 and 17, the corresponding imaged region A2, A5 of the photosensors 20 and 22 and the regions A3 and A6 of the optical coating layer 25 and 27 are merely illustrative example regions used to explain the effect reached by the solution provided in the present invention. This effect is clearly not limited to these specific regions but to any other regions of the scintillator 15 or 17, the photosensor 20 or 22 and the optical layer 25 and 27 with equivalent properties.
(47) In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb comprise and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article a or an preceding an element does not exclude the presence of a plurality of such elements. The invention may be implemented by means of hardware comprising several distinct elements, and by means of a suitably programmed computer. In the device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.