Feedback control apparatus
10184919 ยท 2019-01-22
Assignee
Inventors
Cpc classification
B01D15/40
PERFORMING OPERATIONS; TRANSPORTING
G05B11/42
PHYSICS
G05D16/024
PHYSICS
International classification
B01D15/40
PERFORMING OPERATIONS; TRANSPORTING
G05B11/42
PHYSICS
Abstract
A feedback control apparatus includes: a detector configured to detect an output value based on a controlled object; a P control circuit including a differential amplifier circuit and an analog circuit, the differential amplifier circuit being configured to receive a detection value of the detector and a target value, the analog circuit being configured to output a P control component V.sub.P to an output of the differential amplifier circuit; an I control unit configured to output an I control component V.sub.I by integrating a deviation of the detection value from the target value by digital processing; and a driver element configured to be driven based on the P control component V.sub.P from the P control circuit and the I control component V.sub.I from the I control unit to control the controlled object.
Claims
1. A feedback control apparatus comprising: a detector configured to detect an output value based on a controlled object; a P control circuit comprising a discrete differential amplifier circuit and a discrete analog circuit, the discrete differential amplifier circuit being configured to receive a detection value of the detector and a target value, the discrete analog circuit being configured to output a P control component V.sub.P to an output of the discrete differential amplifier circuit, the discrete differential amplifier circuit and the discrete analog circuit being separate circuits; an I control section configured to output an I control component V.sub.I by integrating a deviation of the detection value from the target value by digital processing; an analog adder circuit for adding the P control component V.sub.P from the P control circuit and the I control component V.sub.I from the I control section, the analog adder circuit is such that the output of the discrete differential amplifier circuit and the I control component V.sub.I are added to each other therein; and a driver element configured to be driven based on the output of the analog adder circuit to control the controlled object.
2. The feedback control apparatus according to claim 1, wherein the P control circuit is connected to the I control section so that the I control component V.sub.I is input into one input terminal of the discrete differential amplifier circuit together with the detection value of the detector, and an output terminal of the discrete differential amplifier circuit is connected to the driver element.
3. The feedback control apparatus according to claim 1, wherein the I control section further comprises: a threshold holding section configured to hold a threshold V.sub.P.sub._.sub.upper with respect to the deviation of the detection value from the target value; and a first comparison section configured to reset the I control component V.sub.I of the output to zero when the deviation exceeds the threshold V.sub.P.sub._.sub.upper held in the threshold holding unit, and to continue integration of the deviation when the deviation is equal to or less than the threshold V.sub.P.sub._.sub.upper held in the threshold holding unit.
4. The feedback control apparatus according to claim 1, wherein the I control section further comprises: an upper limit holding section configured to hold an upper limit V.sub.I.sub._.sub.MAX of the I control component V.sub.I; and a second comparison section configured to compare the I control component V.sub.I with the upper limit held in the upper limit holding unit to perform control so that an I control component V.sub.I output value does not exceed the upper limit.
5. The feedback control apparatus according to claim 1, wherein the controlled object is a back pressure-regulating valve of a pressure control apparatus provided downstream of a detector of an analysis flow channel of one of a super-critical fluid chromatograph and a super-critical fluid extractor, the detector is a pressure gauge provided upstream of the back pressure-regulating valve in the analysis flow channel, the driver element is an actuator configured to control the back pressure-regulating valve, and PI control is performed on the back pressure-regulating valve based on a detection value of the pressure gauge and a target value.
6. The feedback control apparatus according to claim 2, wherein the controlled object is a back pressure-regulating valve of a pressure control apparatus provided downstream of a detector of an analysis flow channel of one of a super-critical fluid chromatograph and a super-critical fluid extractor, the detector is a pressure gauge provided upstream of the back pressure-regulating valve in the analysis flow channel, the driver element is an actuator configured to control the back pressure-regulating valve, and PI control is performed on the back pressure-regulating valve based on a detection value of the pressure gauge and a target value.
7. The feedback control apparatus according to claim 3, wherein the controlled object is a back pressure-regulating valve of a pressure control apparatus provided downstream of a detector of an analysis flow channel of one of a super-critical fluid chromatograph and a super-critical fluid extractor, the detector is a pressure gauge provided upstream of the back pressure-regulating valve in the analysis flow channel, the driver element is an actuator configured to control the back pressure-regulating valve, and PI control is performed on the back pressure-regulating valve based on a detection value of the pressure gauge and a target value.
8. The feedback control apparatus according to claim 4, wherein the controlled object is a back pressure-regulating valve of a pressure control apparatus provided downstream of a detector of an analysis flow channel of one of a super-critical fluid chromatograph and a super-critical fluid extractor, the detector is a pressure gauge provided upstream of the back pressure-regulating valve in the analysis flow channel, the driver element is an actuator configured to control the back pressure-regulating valve, and PI control is performed on the back pressure-regulating valve based on a detection value of the pressure gauge and a target value.
9. The feedback control apparatus according to claim 1, wherein the discrete analog circuit includes a resistor provided in parallel to a detection value input of the discrete differential amplifier circuit and the output of the discrete differential amplifier circuit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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EMBODIMENTS OF THE INVENTION
(16) In the present invention, a preferred form for further simplifying a circuit configuration is a configuration in which an I control unit is connected to a P control circuit so that an I control component V.sub.I is input into one input terminal of the differential amplifier circuit together with a detection value of the detector, and an output terminal of the differential amplifier circuit is connected to the driver element.
(17) In one preferred exemplary embodiment, the I control unit further includes a threshold holding unit that holds a threshold V.sub.P.sub._.sub.upper with respect to a deviation of the detection value from a target value, and a first comparison unit that resets the I control component V.sub.I of output to zero when the deviation exceeds the threshold V.sub.P.sub._.sub.upper held in the threshold holding unit, and continues integration of the deviation when the deviation is equal to or less than the threshold V.sub.P.sub._.sub.upper held in the threshold holding unit.
(18) In another preferred exemplary embodiment, the I control unit further includes an upper limit holding unit that holds an upper limit V.sub.I.sub._.sub.MAX of an absolute value |V.sub.I| of the I control component V.sub.I, and a second comparison unit that compares the I control component V.sub.I with the upper limit held in the upper limit holding unit and performs control so that the absolute value |V.sub.I| of an I control component V.sub.I output value does not exceed the upper limit.
(19) An object to which a feedback control apparatus of the present invention is applied is not particularly limited, and a super-critical fluid chromatograph (SFC) or a super-critical fluid extractor (SFE) can be cited as one example. Here, the controlled object is a back pressure-regulating valve of a pressure control apparatus provided downstream of the detector of an analysis flow channel of the SFC or SFE. The detector is a pressure gauge provided upstream of the back pressure-regulating valve in the analysis flow channel, and the driver element is an actuator that controls the back pressure-regulating valve. In this case, the feedback control apparatus performs PI control on the back pressure-regulating valve based on the detection value of the pressure gauge and the target value.
(20) The SFC will be described below as an example, but the example is not limited to the SFC.
(21) The SFC uses a super-critical fluid as a mobile phase, and in order to prevent vaporization of the mobile phase, the SFC maintains the analysis flow channel in a constant high-pressure state. As the pressure control apparatus that performs pressure control, a back pressure regulator (BPR) is provided downstream of the detector of the analysis flow channel. The back pressure regulator adjusts the back pressure-regulating valve with a piezoelectric element or a solenoid as an actuator. The back pressure regulator performs feedback control on a voltage applied to the piezoelectric element or the solenoid so that pressure detected by the pressure gauge provided immediately before upstream side of the back pressure-regulating valve becomes equal to a set value as a target value. The following describes a case where the piezoelectric element is used as an actuator.
(22) A concept of pressure control to be performed by the BPR will be described with reference to
(23) PI control is employed as a pressure control scheme to be performed by feedback control in the BPR. The PI control is a method commonly used for feedback control of pressure. Before description of the PI control, P control will be described, and subsequently the PI control will be described.
(24) (P Control)
(25) An operation amount that actually pushes and pulls the piezoelectric element 10 is a fixed multiple of a difference between the set pressure P.sub.set and the monitoring pressure P.sub.monitor. When a voltage value obtained from the pressure gauge 8 is V.sub.P.sub._.sub.mon, a voltage value corresponding to the set pressure P.sub.set is V.sub.P.sub._.sub.set, and gain is K.sub.P, then a voltage V.sub.PZT that is output to the piezoelectric element 10 is expressed by Equation (1).
V.sub.PZT=K.sub.P(V.sub.P.sub._.sub.setV.sub.P.sub._.sub.mon)(1)
(26) Here, it is assumed for convenience that the pressure value [MPa] and the voltage value [V] have an identical numerical value, and a case is considered where the monitoring pressure P.sub.monitor=19.96 MPa (V.sub.P.sub._.sub.mon=19.96 V) is obtained by feedback control of gain K.sub.P=100 when the set pressure P.sub.set=20.00 MPa (V.sub.P.sub._.sub.set=20.00 V). At this time, an output voltage to the piezoelectric element becomes 100(20.0019.96)=4 V by Equation (1). However, when the degree of opening of the valve 6 by which position control is performed with an output of 4 V to the piezoelectric element 10 is the degree of opening that maintains the fluid at exactly 19.96 MPa, the BPR 2 will be in equilibrium by Equation (1), and the pressure will not converge on the target of 20 MPa. This residual 0.04 MPa is referred to as a steady-state deviation (offset), and the PI control is used to solve the steady-state deviation.
(27) (PI Control)
(28) The PI control is obtained by adding an integral term to Equation (1), and performs control expressed by Equation (2).
V.sub.PZT=K.sub.P(V.sub.P.sub._.sub.setV.sub.P.sub._.sub.mon)+K.sub.I(V.sub.P.sub._.sub.setV.sub.P.sub._.sub.mon)dt(2)
Even if a left side V.sub.PZT is balanced with a first term of a right side, by an integral element of a second term of Equation (2), the second term of the right side is amplified until V.sub.P.sub._.sub.set and V.sub.P.sub._.sub.mon become an identical value. Accordingly, by continuously increasing or decreasing an amount of pushing the piezoelectric element 10, the pressure can be continuously increased or decreased until the pressure agrees with the target value.
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(31) Although the PI control is performed because the steady-state deviation occurs in the P control, a PI control circuit needs a plurality of functions in an actual pressure control apparatus, leading to a complicated circuit.
(32) Therefore, this exemplary embodiment performs so-called PI control of a mixture of analog P control and digital I control to perform the P control by using the electric circuit as illustrated in
(33) The FPGA is a type of digital circuit, and uses collective logic LSIs. The FPGA allows simple production of an electric circuit (integrated circuit) that performs a completely identical operation only by writing of software, and the FPGA has very high ease of implementation. When the FPGA is used in an analog signal system, an A/D converter is provided on an input side, and a D/A converter is provided on an output side. Even if the FPGA that performs the I control has a complicated circuit configuration, the FPGA is connected to an analog circuit for the P control via the D/A converter, and thus, stability of the P control is not affected.
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(35) Here, as an example to which the present invention is applied, an apparatus configuration of the super-critical fluid chromatograph (SFC) that uses the BPR will be described with reference to
(36) A detection value of the UV detector 109 vastly changes depending on a density of a substance to be analyzed, and the super-critical fluid has large pressure dependence of density. Accordingly, the apparatus is configured so that pressure of the flow channel after the pumps 103, 104 is maintained at constant pressure equal to or greater than about 10 MPa by a pressure control valve 110 (back pressure regulator, BPR); however, pressure stability accuracy of a pressure-regulating valve greatly contributes to measurement stability of the UV detector 109. Accordingly, pressure control accuracy of about 0.01 MPa is required with respect to the set pressure. In the SFC, in particular, a gradient analysis that temporally changes a mixing proportion of the modifier is commonly performed, and a great change in a composition of the fluid during the analysis causes fluctuating pressure.
(37) Next, one example of the pressure-regulating valve to be used in an SFC system will be described with reference to
(38) The body 21 is provided with a depression that disconnects the flow channel 31. A hole at the center of the depression is depressed in a shape of cone so as to disconnect the flow channel 31, and a cave connected to a section where the pipe flow channel 31 is disconnected is opened on a wall surface of the hole. The hole has a structure in which, when viewed from above, openings connected to an inlet side and outlet side of the flow channel come into sight on the wall surface of the conical depression. The hole is provided with a conical cover 25 made of an elastic body. The cover 25 has a structure in which a periphery of the cover is forced to a periphery of the hole by a seal member 26, and a section within the hole opens and closes the openings on the wall surface of the hole. The wall surface of the conical hole that disconnects the sealed minute flow channel 31 serves as a valve seat 33, whereas the cover 25 serves as a valve body.
(39) Pushing and pulling a back surface of the cover 25 (opposite surface viewed from the hole) by a piezoelectric element 28 via a pressure bar 27 makes it possible to control an area of the flow channel of the valve seat 33, and to control pressure of the inlet pipe.
(40) The piezoelectric element 28 is a piezoelectric actuator that is displaced about 10 m when a voltage is applied from 0 V to 100V. In order to perform a coarse adjustment to displace the valve body in a wider range, a stepping motor 29 is attached to a subsequent stage of the piezoelectric element 28 viewed from the valve body.
(41) Here, control of the piezoelectric actuator will be described. In the P control performed by the circuit diagram illustrated in
(42) However, in the SFC and SFE to which the BPR is applied, complicated processing is required to the I control when the PI control is used. Examples of the complicated processing include: if a pump is stopped and a pressure value greatly deviates from the set value, the integrated value is reset to 0; if a time period is long during which pressure does not slightly reach the set value after the flow channel is switched, the excessive integrated value will accumulate, and thus, accumulation of the excessive integrated value is prevented; and momentary transitional pressure increase at the time of injecting a sample into the analysis flow channel is disregarded. Implementing such processing using an electric circuit will cause a problem that the circuit will become complicated and large-scale, which increases a noise and affects performance of the P control, and thus, ideal pressure stability is not obtained.
(43) Therefore, in one preferred exemplary embodiment, the electric circuit illustrated in
(44) Equation (3) expresses calculation to be performed by software or firmware for determining the I control signal V.sub.I.
V.sub.I=K.sub.I(V.sub.P.sub._.sub.setV.sub.P.sub._.sub.Mon)dt(3)
Here, K.sub.T is an integration gain and is properly adjusted according to the control system. The gain of the I control as a whole is expressed by K.sub.IR.sub.P/R.sub.I including an amplification factor of the electric circuit illustrated in
(45) Addition of the I component V.sub.I to the P component V.sub.P is not limited to the circuit illustrated in
(46)
(47) In the digital processing, first, an A/D conversion unit 22 converts an analog voltage (V.sub.P.sub._.sub.Mon) obtained from the pressure gauge 8 into a digital value. The A/D conversion unit 22 may be an A/D converter provided outside of the digital processing unit 20, and may be implemented as a function within the digital processing unit 20. Processing within the digital processing unit 20 is processed as a digital value.
(48) An averaging unit 24 performs averaging processing on the obtained pressure value. The averaging processing is performed to eliminate a noise that occurs in the pressure gauge 8 and a noise that occurs during A/D conversion. The pressure value V.sub.P.sub._.sub.Mon after averaging is compared with the set pressure value V.sub.P.sub._.sub.set, and a first comparison unit 28 calculates a difference therebetween. Both the pressure value V.sub.P.sub._.sub.mon and the set pressure value V.sub.P.sub._.sub.set are voltage values corresponding to pressure values. The set pressure value V.sub.P.sub._.sub.set can be generated by a circuit that generates a fixed voltage such as a reference voltage generating circuit, and the set pressure value V.sub.P.sub._.sub.set is provided from outside to the digital processing unit 20. The set pressure value V.sub.P.sub._.sub.set may be provided each time when the first comparison unit 28 calculates the difference, and as illustrated in
(49) When the calculation of the difference results in that the difference value is too large, the I control value V.sub.I accumulated so far is reset to zero. This is for the following reasons: The I control is originally intended to eliminate the steady-state deviation of the P control; when the P control is not performed and the pressure value is greatly deviated from the target, it is meaningless to perform integration; if the value of the I control value V.sub.I accumulates greatly when control enters a P control range, unnecessary time is needed until convergence on an appropriate I control value V.sub.I, causing inconvenience. When the difference value is within an appropriate range, an integration unit 34 performs integration. The integration mentioned here is adding the difference value to the V.sub.I value that is currently held.
(50) If the I control value V.sub.I after addition is within a reasonable range, a D/A conversion unit 40 converts the I control value V.sub.I as it is into an analog value to output the analog value to the electric circuit. If the I control value V.sub.I is outside the reasonable range, the I control value V.sub.I will be limited to the range and is output. In order to perform this limitation, an upper limit holding unit 36 holds an upper limit (V.sub.I.sub._.sub.MAX), and a second comparison unit 38 compares the I control value V.sub.I after addition with the upper limit (V.sub.I.sub._.sub.MAX) that is currently held in the upper limit holding unit 36.
(51) A reason for this limitation is as follows. For example, when the flow channel is switched, P_.sub.
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(54) In about six minutes, the pressure is balanced. In the case of only P control as illustrated
(55) On the other hand, in the case of PI control of a mixture of analog P control and digital I control according to the present example, as illustrated in
DESCRIPTION OF REFERENCE SIGNS
(56) 2: Back pressure regulator (BPR) as a controlled object 6: Valve 8: Pressure gauge as a detector 10: Piezoelectric element 14: Operational amplifier 16: P control circuit 18: I control unit 20: Digital processing unit 28: Difference calculation unit 30: Threshold holding unit 32: First comparison unit 34: Integration unit 36: Upper limit holding unit 38: Second comparison unit