Light irradiation apparatus with cooling mechanism
10183482 ยท 2019-01-22
Assignee
Inventors
Cpc classification
B41F23/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Provided is a light irradiation apparatus. The light irradiation apparatus which irradiates light of a line shape extending in a first direction and having a predetermined line width in a second direction perpendicular to the first direction, includes a substrate, a plurality of light sources placed on a surface of the substrate side by side at a predetermined interval along the first direction, with a direction of an optic axis being a third direction perpendicular to the first and second directions, a plurality of heat radiation fins standing erect on an opposite surface of the substrate and arranged in rows in the first direction, and N cooling mechanisms placed side by side along the first direction to cover a plurality of heat radiation fins, in which N is an integer greater than or equal to 2. Each of the cooling mechanisms includes a case and a cooling fan.
Claims
1. A light irradiation apparatus for irradiating, on an irradiation surface, light of a line shape extending in a first direction and having a predetermined line width in a second direction perpendicular to the first direction, the light irradiation apparatus comprising: a substrate; a plurality of light sources placed on a surface of the substrate side by side at a predetermined interval along the first direction, with a direction of an optic axis being a third direction perpendicular to the first direction and the second direction; a plurality of heat radiation fins standing erect on an opposite surface of the substrate and arranged in rows in the first direction; and N cooling mechanisms placed side by side along the first direction to cover a plurality of heat radiation fins, in which N is an integer greater than or equal to 2, each of the cooling mechanisms comprising: a space inside a case, the space being divided by a partition inside the case from another of the cooling mechanisms, to receive a portion of the plurality of heat radiation fins and form a wind tunnel surrounding the portion of the plurality of heat radiation fins; and a cooling fan to bring air from outside, introduce the air to the wind tunnel, and generate an airflow in the first direction within the wind tunnel.
2. The light irradiation apparatus according to claim 1, wherein the case comprises an intake opening for bringing the air from outside, and an exhaust opening for exhausting the air having passed through the wind tunnel, and the cooling fan is provided in at least one of the intake opening or the exhaust opening.
3. The light irradiation apparatus according to claim 2, wherein the case has a space between the intake opening and the wind tunnel to cause the air from outside to be in a constant flow.
4. The light irradiation apparatus according to claim 3, wherein the case has dividers to divide the space and the wind tunnel.
5. The light irradiation apparatus according to claim 4, wherein the intake opening and the exhaust opening of each of the cooling mechanisms are open to the third direction.
6. The light irradiation apparatus according to claim 4, wherein the N is 2, and the exhaust opening of each of the cooling mechanisms is placed closer to the substrate than the intake opening, and is open to the first direction.
7. The light irradiation apparatus according to claim 6, wherein the intake opening of each of the cooling mechanisms is open to the first direction.
8. The light irradiation apparatus according to claim 3, wherein the intake opening and the exhaust opening of each of the cooling mechanisms are open to the third direction.
9. The light irradiation apparatus according to claim 3, wherein the N is 2, and the exhaust opening of each of the cooling mechanisms is placed closer to the substrate than the intake opening, and is open to the first direction.
10. The light irradiation apparatus according to claim 9, wherein the intake opening of each of the cooling mechanisms is open to the first direction.
11. The light irradiation apparatus according to claim 2, wherein the intake opening and the exhaust opening of each of the cooling mechanisms are open to the third direction.
12. The light irradiation apparatus according to claim 2, wherein the N is 2, and the exhaust opening of each of the cooling mechanisms is placed closer to the substrate than the intake opening, and is open to the first direction.
13. The light irradiation apparatus according to claim 12, wherein the intake opening of each of the cooling mechanisms is open to the first direction.
14. The light irradiation apparatus according to claim 12, wherein the intake opening of each of the cooling mechanisms is open to the third direction.
15. The light irradiation apparatus according to claim 1, wherein an intake opening and an exhaust opening of each of the cooling mechanisms are open to the third direction.
16. The light irradiation apparatus according to claim 1, wherein the N is 2, and an exhaust opening of each of the cooling mechanisms is placed closer to the substrate than an intake opening of each of the cooling mechanisms, and is open to the first direction.
17. The light irradiation apparatus according to claim 16, wherein the intake opening of each of the cooling mechanisms is open to the first direction.
18. The light irradiation apparatus according to claim 16, wherein the intake opening of each of the cooling mechanisms is open to the third direction.
19. The light irradiation apparatus according to claim 1, wherein a light source of the plurality of light sources is composed of at least one light emitting diode (LED) device.
20. The light irradiation apparatus according to claim 1, wherein light of the plurality of light sources includes a wavelength applicable to an ultraviolet curable resin.
21. The light irradiation apparatus according to claim 1, wherein the partition extends between ones of the plurality of heat radiation fins, from a base plate in a direction away from the substrate, to connect with at least one panel of the case.
22. The light irradiation apparatus according to claim 21, wherein an upper portion of the partition extends beyond an uppermost surface of the plurality of heat radiation fins, and at least a portion of the at least one panel inclines in a direction of the partition.
Description
DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(7) Hereinafter, the embodiments of the present disclosure will be described in detail with reference to accompanying drawings. In the drawings, like or equivalent parts are given like reference numerals, and its description is not repeated.
First Embodiment
(8)
(9) As shown in
(10) As shown in
(11) As shown in
(12) The substrate 201 is a wiring substrate of a rectangular shape formed from a material having high thermal conductivity (for example, aluminum nitride), and on its surface, 40 (X-axis direction)2 (Y-axis direction) LED devices 203 are mounted in a square lattice shape along the X-axis direction and the Y-axis direction (
(13) The LED device 203 has a LED chip (not shown) having a light emitting surface of an approximately square shape, and is a semiconductor device that emits a UV light of 365 nm wavelength when supplied with the drive current from the LED driver circuit. When the drive current is supplied to each LED device 203, a UV light is emitted from each LED device 203 in a light amount based on the drive current, and a UV light of a line shape approximately parallel in the X-axis direction is emitted from the light irradiation apparatus 1. Also, for each LED device 203 of this embodiment, the drive current being supplied to each LED device 203 is adjusted to emit a UV light in an approximately uniform light amount, and the UV light of a line shape emitted from the light irradiation apparatus 1 has an approximately uniform light amount distribution in the X-axis direction and the Y-axis direction.
(14) The heat sink 210 is a member that is placed in close contact with an opposite surface (a surface on an opposite side to a surface where the LED devices 203 are mounted) of the substrate 201, and radiates heat generated from each LED device 203, and is integrally formed from a material having good thermal conductivity such as aluminum or copper (
(15) The base plate 211 is a member of a rectangular plate shape, and its lower surface (a surface facing the opposite surface of the substrate 201) is closely adhered to the opposite surface of the substrate 201, for example, with a heat radiating grease or an adhesive having high thermal conductivity. Thus, the heat generated from the LED devices 203 is quickly conducted to the base plate 211.
(16) Also, as shown in
(17) As shown in
(18) The pair of arms 312 and 314 are a metal member (for example, aluminum) of a rectangular rod shape extending along the Z-axis direction, and the light irradiation unit 200 and the wind tunnel case 310 are fixed between the arms 312 and 314 (
(19) The wind tunnel case 310 is a metal member (for example, aluminum) covering the heat radiation fins 213, and as shown in
(20) The first side panel 310a and the second side panel 310b are a member of an approximately rectangular plate shape provided to clamp the heat radiation fins 213 from both sides of the Y-axis direction, and are respectively connected to the pair of arms 312 and 314 and fastened by bolt tightening or the like. Also, the proximal end of the first side panel 310a and the second side panel 310b (an end on the positive side of the Z-axis direction) comes into contact with the upper surface of the base plate 211 (that is, the surface where the heat radiation fins 213 stand erect) and the distal end (an end on the negative side of the Z-axis direction) is connected to the rear panels 310d and 310e and fastened by bolt tightening or the like.
(21) The partition 310c is a plate-shaped member that is vertically placed between the first side panel 310a and the second side panel 310b and divides a space within the wind tunnel case 310 into two spaces R1 and R2 along the X-axis direction. As shown in
(22) The rear panels 310d and 310e are a plate-shaped member vertically placed between the first side panel 310a and the second side panel 310b. The rear panel 310d is bent in the shape of < when viewed in the Y-axis direction, and includes a first linear part 310d1 extending parallel in the X-axis direction and a second linear part 310d2 inclined relative to the X-axis direction. One end of the rear panel 310d (a proximal end of the first linear part 310d1) is connected to the arm 312, and the other end (a distal end of the second linear part 310d2) is connected to the partition 310c and the rear panel 310e. Similar to the rear panel 310d, the rear panel 310e is bent in the shape of < when viewed in the Y-axis direction, and includes a first linear part 310e1 extending parallel in the X-axis direction and a second linear part 310e2 inclined relative to the X-axis direction. One end of the rear panel 310e (a proximal end of the first linear part 310e1) is connected to the arm 314, and the other end (a distal end of the second linear part 310e2) is connected to the partition 310c and the rear panel 310d.
(23) The first divider 310f is a plate-shaped member that is vertically placed between the first side panel 310a and the second side panel 310b and divides the space R1 into two spaces R1U and R1L in the Z-axis direction. As shown in
(24) The second divider 310g is a plate-shaped member that is vertically placed between the first side panel 310a and the second side panel 310b and divides the space R2 into two spaces R2U and R2L in the Z-axis direction. As shown in
(25) The arm 312 of this embodiment has an approximately circular opening 312a (intake) formed at a location corresponding to the space R1U, and an approximately circular opening 312b (exhaust) formed at a location corresponding to the space R1L. Also, the intake fan 301 is attached to the outside of the opening 312a, and the exhaust fan 305 is attached to the outside of the opening 312b. Thus, when the intake fan 301 and the exhaust fan 305 rotate, air from outside is brought into the space R1 along the X-axis direction to generate a cooling airflow as indicated by an arrow in
(26) Similar to the arm 312, the arm 314 of this embodiment has an approximately circular opening 314a (intake) formed at a location corresponding to the space R2U, and an approximately circular opening 314b (exhaust) formed at a location corresponding to the space R2L. Also, the intake fan 303 is attached to the outside of the opening 314a, and the exhaust fan 307 is attached to the outside of the opening 314b. Thus, when the intake fan 303 and the exhaust fan 307 rotate, air from outside is brought into the space R2 along the X-axis direction to generate a cooling airflow as indicated by an arrow in
(27) As described above, the cooling apparatus 300 of this embodiment cools the heat radiation fins 213 respectively placed in the spaces R1L and R2L approximately simultaneously by dividing the space within the wind tunnel case 310 into the two spaces R1 and R2 along the X-axis direction, and generating a cooling airflow in each of the spaces R1 and R2 (that is, by two cooling mechanisms). By this reason, the cooling apparatus 300 of this embodiment has a cooling capacity about twice larger than that of a cooling structure of cooling in an airflow flowing in only one direction within one space according to a prior art, and enables uniform and efficient cooling of the heat radiation fins 213. Accordingly, the plurality of LED devices 203 placed on the substrate 201 is uniformly cooled, a temperature difference between each LED device 203 is significantly reduced, and a UV light of a line shape is emitted from the light irradiation apparatus 1 with approximately uniform irradiation intensity.
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(29) As shown in
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(31) While this embodiment has been described hereinabove, the present disclosure is not limited to the above construction and a variety of changes and modifications may be made within the technical aspect and scope of the invention.
(32) For example, although it is described that 40 (X-axis direction)2 (Y-axis direction) LED devices 203 are mounted on the substrate 201 in the light irradiation unit 200 of this embodiment, the number of LED devices 203 arranged in the X-axis direction and the Y-axis direction may be suitably increased or decreased based on the required specification. Also, each LED device 203 may be configured to have a plurality of LED chips (dies) inside.
(33) Also, although it is described that the LED devices 203 of this embodiment emits a UV light of 365 nm wavelength, they may be those that emit a UV light of another wavelength and visible light or infrared light, and the purpose of use of the light irradiation apparatus 1 is not limited to a printing apparatus for printing using a UV ink.
(34) Also, although the cooling apparatus 300 of this embodiment is configured to have the intake fan 301 and the exhaust fan 305 for the space R1 and the intake fan 303 and the exhaust fan 307 for the space R2, as long as a predetermined cooling airflow is generated in the spaces R1 and R2, at least one of the intake fan and the exhaust fan may be provided for each of the spaces R1 and R2.
(35) Also, although this embodiment describes that the outer case 100 and the wind tunnel case 310 are separately formed, the two cases may be integrally formed.
Second Embodiment
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(37) In this embodiment, air from outside is brought into the space R1U (or R2U) by the intake fan 301 (or 303), and is in a constant flow within the space R1U (or R2U). Also, the air in the space R1U (or R2U) is sent to the space R1L (or R2L), passes in between the heat radiation fins 213 placed in the space R1L (or R2L), and is exhausted to the outside by the exhaust fan 305 (or 307). Thus, according to the construction of this embodiment, because the heat radiation fins 213 respectively placed in the spaces R1L and R2L are cooled approximately simultaneously, uniformly, and efficiently, the plurality of LED devices 203 placed on the substrate 201 are also uniformly cooled, a temperature difference between each LED device 203 is small, and a UV light of a line shape is emitted from the light irradiation apparatus 1A with approximately uniform irradiation intensity.
Third Embodiment
(38)
(39) As shown in
(40) Also, the cooling device 300B of the light irradiation apparatus 1B according to this embodiment has dividers 310fB, 310gB, 310hB, and 310iB to divide the spaces R1, R2, R3, and R4 into two spaces in the X-axis direction. In this way, as the spaces R1, R2, R3, and R4 are divided by the dividers 310fB, 310gB, 310hB, and 310iB, air brought into the spaces R1, R2, R3, and R4 flows toward the heat radiation fins 213 placed below the spaces R1, R2, R3, and R4 (in the positive direction on the Z-axis), and the heat radiation fins 213 are thus reliably cooled.
(41) As described above, because the heat radiation fins 213 respectively placed in the spaces R1, R2, R3, and R4 are cooled approximately simultaneously, uniformly and efficiently by the construction of this embodiment, the plurality of LED devices 203 placed on the substrate 201 is also uniformly cooled, a temperature difference between each LED device 203 is small, and a UV light of a line shape is emitted from the light irradiation apparatus 1B with approximately uniform irradiation intensity. Also, because this embodiment is configured to cool each of the spaces R1, R2, R3, and R4 (that is, configured to have four cooling mechanisms), the construction of this embodiment has a higher cooling capacity and may cool the heat radiation fins 213 more uniformly as compared to the first and second embodiments configured to cool each of the spaces R1 and R2 (that is, configured to have two cooling mechanisms). Also, although the cooling apparatus 300B of this embodiment is configured to cool the space in the wind tunnel case 310B divided into four spaces R1, R2, R3, and R4, the construction is not limited thereto, and the number of divisions is suitably set based on the required specification (that is, the degree of uniformity of UV light irradiation intensity).
(42) It should be understood that the disclosed embodiments are meant to be exemplary and illustrative in all aspect, not limiting in scope. The scope of the invention is defined by the appended claims, not in the foregoing description, and all changes and modifications are intended to be included in the meaning and scope equivalent to the claims.
DETAILED DESCRIPTION OF MAIN ELEMENTS
(43) 1, 1A, 1B: Light irradiation apparatus, 100: Outer case, 101: Front panel, 101a: Light emitting window, 103: Left side panel, 105: Right side panel, 200: Light irradiation unit, 201: Substrate, 203: LED device, 210: Heat sink, 211: Base plate, 213: Heat radiation fin, 300, 300A, 300B: Cooling apparatus, 301, 303, 301B, 302B, 303B, 304B: Intake fan, 305, 307, 305B, 306B, 307B, 308B: Exhaust fan, 310: Wind tunnel case, 310a: First side panel, 310b: Second side panel, 310c: Partition, 310d, 310e, 310dB: Rear panel, 310f: First divider, 310g: Second divider, 310fB, 310gB, 310hB, 310iB: Divider, 312, 314: Arm, 312a, 312b, 314a, 314b, 310da, 310ea: Opening