FISHBONES, ELECTRIC HEATERS & PROPPANT TO PRODUCE OIL

Abstract

The present disclosure relates to a particularly effective well configuration that can be used for heat based oil recovery methods. Fishbone multilateral wells are combined with inline electric heaters and a thermally conductive proppant. Preferably, an array of overlapping fishbone wells cover the pay, allowing more complete production of the pay, and the use of the proppants prevents the open-hole fishbone laterals from collapsing. These methods can be applied in variety of configurations, including traditional vertically spaced well-pairs, laterally spaced well-pairs, producers only, and combinations thereof.

Claims

1. A well configuration for electrically heated production of hydrocarbons, the well configuration comprising: a) a plurality of horizontal producer wells, each producer well separated from an adjacent producer well by a distance D and configured for heating with an electric downhole heater; b) each producer well at a first depth at or near the bottom of a hydrocarbon play; c) a plurality of open hole lateral wells originating from said plurality of producer wells and covering at least 95% of said distance D; d) wherein said plurality of lateral wells are filled with a thermally conductive proppant, such that said electric downhole heater heats said thermally conductive proppant, which then conveys heat to hydrocarbons, which can then be produced at said producer well.

2. The well configuration of claim 1, wherein each of said a plurality of horizontal producer wells are arranged in a plurality of wellpairs, wherein each producer well has an horizontal upper well about 4-10 meters vertically stacked above said producer well, said upper well configured for heating with an electric downhole heater.

3. The well configuration of claim 1, wherein each of said plurality of horizontal producer wells are arranged in a plurality of wellpairs, wherein each producer well has an horizontal upper well about 4-10 meters above and laterally spaced from said producer well, said upper well configured for heating with an electric downhole heater.

4. The well configuration of 2, wherein said plurality of lateral wells originate from each of producer wells and each of said upper wells.

5. The well configuration of claim 2, wherein said plurality of lateral wells originate from each of said plurality of horizontal producer wells, and intersect with an adjacent upper well or a lateral extending from an adjacent upper well.

6. The well configuration of claim 3, wherein said plurality of lateral wells originate from each of said plurality of horizontal producer wells and slant upwards towards an adjacent upper well.

7. The well configuration of claim 1, wherein said plurality of lateral wells are arranged in an alternating pattern.

8. The well configuration of claim 2, wherein said plurality of lateral wells originate from each of said producer wells and each of said upper wells and are arranged in an alternating pattern such that ends of lateral wells from adjacent wells overlap, such that together a pair of lateral wells cover about 100% of said distance D.

9. The well configuration of claim 1, wherein said distance D is at least 50 meters.

10. The well configuration of claim 1, wherein said thermally conductive proppant has a thermal conductivity of at least 20 watts per meter kelvin (Wm.sup.1K.sup.1).

11. The well configuration of claim 1, wherein said thermally conductive proppant is a bauxite.

12. A well configuration for electrically heated production of hydrocarbons, the well configuration comprising: a) a plurality of horizontal producer wells, each producer well separated from an adjacent producer well by a distance D and configured for heating with an electric downhole heater; b) each producer well at a first depth at or near the bottom of a hydrocarbon play; c) a plurality of upper wells, each upper well being higher in said play than a producer well by 4-10 m, each upper well configured for heating with an electric downhole heater; d) a plurality of lateral wells originating from said plurality of producer wells or said plurality of upper wells, or both producer wells and upper wells, and covering at least 95% of said distance D; e) wherein said plurality of lateral wells are filled with a thermally conductive proppant material, such that said electric downhole heater heats said thermally conductive proppant which then conveys heat to hydrocarbons which can be produced at said producer well.

13. The well configuration of claim 12, wherein said thermally conductive proppant has a thermal conductivity of at least 20 watts per meter kelvin (Wm.sup.1K.sup.1).

14. The well configuration of claim 12, wherein said thermally conductive proppant is a bauxite.

15. An method of producing heavy oil, comprising: a) providing a plurality of wellpairs separated by a distance D, each wellpair comprising a horizontal production well at or near a bottom of a play, and a horizontal upper well 4-5 meters above said production well, each well in a wellpair configured for heating with an electric downhole heater; b) a plurality of open-hole lateral wells extending from said upper well or said production well or both, said plurality of lateral wells extending towards a nearest wellpair and covering at least 95% of D; c) each of said lateral wells filled with a thermally conductive proppant; d) applying electricity to said heater, thereby heating said proppant and mobilizing oil; and e) producing said mobilized oil at said production well in each wellpair.

16. The method of claim 15, wherein said upper well is both laterally and vertically spaced from a production well in a given wellpair.

17. A method of production of hydrocarbons, said method comprising a) providing a well configuration as recited in any of claim 1; b) applying electricity to heat said heater(s); c) heating said proppant and thereby producing mobilized hydrocarbons; and d) producing said mobilized hydrocarbons from said producer wells.

18. A well configuration for electrically heated production of hydrocarbons, the well configuration comprising: a) a plurality of horizontal producer wells, each producer well separated from an adjacent producer well by a distance D and configured for heating with an electric downhole heater; b) each producer well at a first depth at or near the bottom of a hydrocarbon play; c) a plurality of upper wells, each upper well being higher in said play than a producer well by 4-10 m, each upper well configured for heating with an electric downhole heater; d) a plurality of lateral wells originating from said plurality of producer wells or said plurality of upper wells, or both producer wells and upper wells, and covering at least 95% of said distance D; e) wherein said plurality of lateral wells are filled with a thermally conductive proppant material, such that said electric downhole heater heats said thermally conductive proppant having a thermal conductivity of at least 20 watts per meter kelvin (Wm.sup.1K.sup.1).

Description

BRIEF DESCRIPTION OF DRAWINGS

[0103] FIG. 1 shows a conventional SAGD well-pair.

[0104] FIG. 2 shows the addition of an additional production well between a pair of SAGD well-pairs to try to capture the wedge of oil between pairs of well-pairs that is typically left unrecovered.

[0105] FIG. 3 displays the original fishbone well configuration concept with a 1200 m horizontal slotted liner (black) with associated open-hole ribs (red) draining a 6001600 m region. This was a cold production method.

[0106] FIG. 4 shows the cold fishbone wells' higher rate per 1000 feet of net pay measured along the spine, and demonstrates that ribs boost productivity over single laterals.

[0107] FIG. 5 shows a variety of multilateral well configurations, but additional variations are also possible.

[0108] FIG. 6A-B shows top (A) and side (B) views of a well arrangement wherein there are only producer wells and the laterals curve upwards.

[0109] FIG. 7A-B shows top (A) and side (B) views of vertically stacked well-pairs where the laterals reach all the way to the next adjacent well.

[0110] FIG. 8A-B shows top (A) and side (B) views well-pairs that are laterally spaced, wherein the lower production laterals curve upwards towards adjacent upper wells.

[0111] FIG. 9. shows side view of horizontal well with laterals, proppant and downhole heater.

[0112] FIG. 10A-B shows the simulation model parameters. Simulations were performed with GGS STARS.

[0113] FIG. 11 shows the simulation results for oil recovery factors versus time with the ordinary horizontal well (solid line), a horizontal well with two open-hole fishbones (dotted line) and a horizontal well with two open-hole fishbones filled with proppant (dashed line). SCTR is sector recovery.

[0114] FIG. 12A-B shows the simulated reservoir heating results, and a much wider area of the reservoir is heated using a horizontal with proppant filled open-hole fishbones, than with empty fishbones, or no laterals at all. Additional heating of the reservoir away from the spine reduces the viscosity, hence reduces the pressure drop and increases the effective wellbore radius improving productivity.

DETAILED DESCRIPTION OF THE DISCLOSURE

[0115] The following is a detailed description of the preferred method of the present invention. It should be understood that the inventive features and concepts may be manifested in other arrangements and that the scope of the invention is not limited to the embodiments described or illustrated. The scope of the invention is intended to only be limited by the scope of the claims that are appended hereto.

[0116] The present invention provides a novel well configuration for electrically heated production of heavy oils using a thermally conductive proppant for heat conduction and lateral wells for play coverage.

[0117] Methods and well configurations are proposed to drill open-hole fishbone or multilateral well bores and use downhole electrical heating in the main wellbores to produce oil from bitumen, oil sands or other heavy oil reservoirs. The fishbone or multilateral wells are filled with thermally conductive material, such as bauxite particles, so that the heat provided from downhole electrical heaters conduct heat faster and provide heat to a larger area of the pay. The filler materials also stop the open-hole ribs from collapsing.

[0118] Two (or more) horizontal well-pairs are drilled five meters or more vertically apart from each other, e.g., vertically stacked as in traditional SAGD, or the well-pairs can be laterally spaced, as in fishbone SAGD. Open-hole multilateral well bores are drilled from the top well, the bottom well, or both, and these fishbones or ribs are filled with conductive material such as bauxite. Downhole electrical heaters will be placed in both main wellbore typesthe upper wells and lower producers. The heaters can also travel someway down the lateral ribs, but generally the motherbores are heated. When the electrical heating provided to the reservoir through conduction reduces the oil viscosity, the oil will be drained to the producer.

[0119] Although particularly beneficial in gravity drainage techniques, this is not essential and the configuration could be used for horizontal sweeps as well. Thus, the methods and configurations can also be applied to single producers (rather than well-pairs) where fishbones are drilled off producer wells, filled with conductive material and heat is supplied to the reservoir through downhole heating. Drilling fishbones increase the surface area for heat conduction and oil drainage and filling the fishbones with thermally conductive material such as bauxite (used in proppants) increases the rate of heat conduction through the well. Further, if the laterals curve up, some degree of gravity drive will still be present.

[0120] The various well configurations can also be used in any enhanced oil recovery techniques, including cyclic steam stimulations, SAGD, expanding solvent SAGD, polymer sweeps, water sweeps, in situ combustion, solvent assisted methods, and the like. However, its real benefit lies in the avoidance of steam based techniques in the Artic tundra, and thus avoiding the potential for melting.

[0121] The ribs can be placed in any arrangement known in the art, depending on reservoir characteristics and the positioning of nonporous rocks and the play. Ribs can originate from producers or upper wells or both, but may preferably originate from the producers. Usually, the ribs are open-hole ribs, but the addition of thermally conductive proppant stabilizes the hole and prevents collapse, even when heated.

[0122] The ribs can be planar or slanted or both, e.g., preferably slanting upwards towards the upper wells, where upper wells are placed higher in the pay. However, upper wells are not essential with this method. Indeed, upwardly slanted wells can take the place of upper wells, and can be desirable to contact more of a thick pay, or where thin stacked pay zones exist. Downwardly slanting wells or undulating wells may also be used in some cases. Combinations are also possible.

[0123] The rib arrangement on a particular main well can be pinnate, alternate, radial, or combinations thereof. The ribs can also have further ribs, if desired, although this may be complicated to drill.

[0124] FIG. 6 shows one embodiment of the invention 60 wherein only producer wells 61 are drilled. However, the lateral wells 65 drilled off of the producers curve upwardly in the play, allowing some degree of gravity drainage. Heaters 67 are placed inside the producer wells 61, outside of the production tubing (not shown).

[0125] FIG. 7 shows another embodiment of the invention 70 wherein producer wells 71 are paired with upper wells 73 in the traditional SAGD style of well-pairs. Both well types have laterals 75 herein (an alternate pattern shown), and the producers and uppers are equipped with inline heater 77. Here the laterals reach all the way to the adjacent well (100% coverage of the distance D between well-pairs.

[0126] FIG. 8 shows yet another variation 80 wherein producer wells 81 are laterally spaced from upper wells 83. Both well types have laterals 85 herein (a pinnate pattern shown) and the producers and uppers are equipped with inline electric heaters 87. Herein the producer well laterals curve upwards towards upper wells, but they could be largely straight or undulate, and the upper laterals could also vary.

[0127] This lateral spacing of well-pairs may be particularly beneficial, as fewer wells are drilled in this lateral spacing well-pair configuration. This means that the wellhead plumbing, manifolding, control valves and other well pad facilities can be reduced. Also, because the total number of wells drilled can be reduced, the cost of production can be brought down significantly. Because of the simple yet effective well configuration, the drilling trajectories can be simplified, thus enabling drilling longer well length. Also because of the extensive coverage of the formation between main wellbores, the wedge oil that is often stranded between conventional SAGD well-pairs can now be more easily and quickly developed without drilling additional infill wells, which further lower the production cost.

[0128] FIG. 9 shows some additional detail of the heater in the wellbore. This figure is simplified to show a single producer well 991 and two laterals 995 filled with proppant 999. Also shown are 901 power supply transformer, which can be on the pad or nearby or remote, intermediate frequency supply 902, which regulates the amount of heat, up or down you put into the heater (Watts/ft), the special heating cable 903 inside the production tubing 909 with a zone of cable 904 that allows localized heating. A special clip 906 hangs the heating cable. Also seen is a sucker rod 907 and sucker pump 908, but other equipment could be used.

[0129] We have simulated heater, fishbone and proppant use in modeling studies. FIG. 10 shows our model parameters, wherein a main motherbore or spine is outfitted with an electric heater at 100W/ft and two fishbones are simulated, both with and without proppant (in this case bauxite particles were simulated).

[0130] FIG. 11 shows oil recovery using this simulation, and recovery is greatly improved with the use of fishbones, and there is again a small improvement by including the proppant fill in the fishbones. It is important to note that fishbone number, spacing and placement was not optimized in this model, and that further improvements are still possible. Furthermore, we only modeled heaters in the horizontal portion of the spine, but heaters could also travel down the fishbones if desired and technically feasible, which are expected to greatly amplify the proppant effect.

[0131] FIG. 12 shows the zone of heating around the motherbore (spine) and we can see that a wider zone is heated using the electric inline heater and fishbones, as opposed to the same setup without fishbones or with empty fishbones (no proppant).

[0132] The advantages of electrical stimulation of wells and reservoirs are several:

[0133] The production is not interrupted by the application of electrical power.

[0134] It seems more efficient energetically than steam stimulation (although more careful determinations of the energy gain factors should be obtained from fully instrumented field tests).

[0135] It can be used in shallow wells where steam breakthrough can occur.

[0136] It avoids heating near the surface.

[0137] Electrical heating does not require the additional investments required for a steam distribution system because most wells with pumps already have electrical grid connections. In most cases, the level of electrical power available at the well sites is sufficient to accommodate a higher power requirement.

[0138] The widespread application of electrical submersible pumps (operating at high voltages) has generalized the knowledge required for electrical cable installations in oil installations, making it a routine process.

[0139] The following references are incorporated by reference in their entirety for all purposes. [0140] STALDER J. L., et al., Alternative Well Configurations in SAGD: Rearranging Wells to Improve Performance, presented at 2012 World Heavy Oil Congress [WHOC12], available online at http://www.osli.ca/uploads/files/Resources/Alternative%20Well%20Configurations%20in%20S AGD_WHOC2012.pdf [0141] OTC 16244, Lougheide, et al. Trinidad's First Multilateral Well Successfully Integrates Horizontal Openhole Gravel Packs, OTC (2004). [0142] SPE 69700-MS, Multilateral-Horizontal Wells Increase Rate and Lower Cost Per Barrel in the Zuata Field, Faj a, Venezuela, Mar. 12, 2001. [0143] Technical Advancements of Multilaterals (TAML). 2008. Available at http://taml-intl.org/taml-background/ [0144] http://petrowiki.org/Multiateral_completions [0145] EME 580 Final Report: Husain, et al., Economic Comparison of Multi-Lateral Drilling over Horizontal Drilling for Marcellus Shale Field (2011), available online at http://www.ems.psu.edu/elsworth/courses/egee580/2011/Final%20Reports/fishbone_report.pdf [0146] Hogg, C. 1997. Comparison of Multilateral Completion Scenarios and Their Application. Presented at the Offshore Europe, Aberdeen, United Kingdom, 9-12 September. SPE-38493-MS. [0147] U.S. Pat. No. 8,333,245 U.S. Pat. No. 8,376,052 Accelerated production of gas from a subterranean zone [0148] US20120247760 Dual Injection Points In SAGD [0149] US20110067858 Fishbone Well Configuration For In Situ Combustion [0150] US20120227966 In Situ Catalytic Upgrading [0151] US20140345861 FISHBONE SAGD [0152] CA2684049 INFILL WELL METHODS FOR SAGD WELL HEAVY [0153] HYDROCARBON RECOVERY OPERATIONS [0154] US20140345855 RADIAL FISHBONE SAGD [0155] U.S. Pat. No. 7,069,993 Down hole oil and gas well heating system and method for down hole heating of oil and gas wells [0156] U.S. Pat. No. 6,353,706 Optimum oil-well casing heating [0157] U.S. Pat. No. 8,265,468 Inline downhole heater and methods of use