Support Structure with a Connecting Plug

Abstract

Support structure for a surface area, comprising an array of base elements, interconnected for forming the base structure defining a deck, the base elements comprising at least one void for receiving a fluid and wherein the deck is provided with openings for passing fluids into and/or from said void and/or openings for interconnecting the base elements, wherein in at least one of said openings a plug has been provided, said plug provided with a connector for connecting an artefact to said plug.

Claims

1. A Support structure for a surface area, comprising an array of base elements, interconnected for forming the base structure defining a deck, the base elements comprising at least one void for receiving a fluid and wherein the deck is provided with at least one of openings for passing fluids into and/or from said void and/or openings for interconnecting the base elements, wherein in at least one of said openings a plug has been provided, said plug provided with a connector for connecting an artefact to said plug.

2. The support structure according to claim 1, wherein the at least one plug is releasably connected to a base element, wherein the connector is accessible from an upper side of the deck.

3. The support structure according to claim 1, wherein the at least one plug has an upper end which is flush with or below an upper side of said deck.

4. The support structure according to claim 1, wherein the plug is provided with at least one wing element which extends outward from a body of the plug, such that in a first position said wing element can lock the plug in said opening, and in a second position said wing element can pass through said opening for placing and/or removing said plug from said opening.

5. The support structure according to claim 4, wherein said plug can be rotated around a longitudinal axis of said plug body for bringing the plug from the first position into the second position or vice versa, wherein the plug is preferably provided with stop element for limiting the rotation of the plug in the opening.

6. The support structure according to claim 4, wherein said at least one wing element can be rotated to the second position below the deck and/or below a bottom element of the base element by rotation of the plug from the second position to the first position.

7. The support structure according to claim 1, wherein the plug has a lower end portion which is supported in and/or on a part of the base element below said opening.

8. The support structure according to claim 1, wherein the plug has a plug body, wherein the connector comprises at least one of screw threads and bayonet elements for cooperation with complementary screw threads or bayonet elements of said artefact, wherein the screw threads and/or bayonet elements in the plug are preferably provided by at least one insert in the plug body.

9. The support structure according to claim 1, wherein each base element comprises a deck and a bottom structure, interconnected by at least an array of pillars, and preferably are provided with a wall structure connecting at least part of a peripheral edge of said deck to at least part of said bottom structure, wherein said wall structure is provided with base element connectors and/or openings for interconnecting the base elements.

10. The support structure according to claim 9, wherein the bottom structure comprises a series of intersecting rib elements, wherein at least one of said rib elements is provided with a support element directly below an opening in said deck, wherein preferably at least some of the series of rib elements intersect at a column extending between said bottom structure and said deck, said support element being provided spaced apart from said column.

11. The support structure according to claim 1, wherein the deck comprises at least a series of intersecting rib elements, wherein said at least one opening is defined by at least two of the series of rib elements extending substantially parallel to each other in said deck.

12. The support structure according to claim 1, wherein the deck has an open structure more open than a bottom structure thereof.

13. The support structure according to claim 1, wherein an artefact is connected to said support structure by connecting to the connecting element of the at least one plug, wherein the artefact is preferably supported at least partly by said support structure.

14. The support structure according to claim 1, wherein at least one surface layer is provided over the deck, wherein said at least one plug is accessible through said at least one surface layer.

15. The support structure according to claim 1, wherein each base element is provided with an array of said openings for receiving a plug, and/or one or more plugs integral to the base element, preferably insert moulded in one or more of said openings.

16. A base element for forming a support structure according to claim 1.

17. The base element according to claim 16, wherein the base element is made of an injection moulded plastic material.

18. The base element according to claim 16, wherein the base element comprises a deck and a bottom structure, interconnected by at least an array of columns, open to at least a deck side of the base element, wherein the deck comprises a series of pairs of substantially parallel upper rib elements extending between adjacent columns, wherein the bottom structure comprises a series of lower rib elements extending between adjacent columns, such that in top view of the base elements the lower rib element extends between a pair of upper rib elements.

19. The base element according to claim 18, wherein at least one pair of upper rib elements each of the upper rib elements comprises a curved portion at a position between said two adjacent columns, such that the curved portions between them define at least part of an opening, wherein the curved portions preferably each form a circle segment.

20. The base element according to claim 18, wherein the columns define a grid of cells, wherein each cell is bordered by a series of first upper rib elements of a series of pairs of such upper rib elements extending between the columns defining said cell, where between said first upper rib elements intersecting support ribs are provided, wherein directly below said cell the bottom structure is open between lower rib elements extending between said columns.

21. The base element according to claim 20, wherein each cell has a rectangular extending between four columns at four corners of said cell, wherein four upper rib elements of four pairs of such rib elements interconnect said four columns along four side of said cell, wherein between adjacent cells an open area is enclosed between said facing upper rib elements of the relevant pair of upper rib elements, wherein the lower rib elements extend below said open areas between said columns.

22. The base element according to claim 18, wherein at least one of the lower rib elements comprises or is provided with a support element below at least one of said openings in said deck.

23. A plug for a base structure according to claim 1 or for use in a base element according to claim 16.

24. An artefact, comprising or connected to the plug according to claim 23.

Description

[0015] In further elucidation of the present invention embodiments of the present disclosure, such as embodiments of a support structure for a surface area as well as areas formed therewith, as well as methods for forming the same shall be described hereafter, with reference to the drawings. In the description a base element for a structure of this disclosure will also be referred to as module.

[0016] FIG. 1 shows in top view an embodiment of a base element;

[0017] FIG. 1A and 1B show cross sections of the base element along the lines IA-IA and IB-IB in FIG. 1;

[0018] FIG. 2 in top view part of a base element, showing columns, pairs of upper rib elements, a rib structure and a lower rib element;

[0019] FIG. 2A and 2B show cross sections of part of a base element of FIG. 1;

[0020] FIG. 3 is perspective view a base element of FIG. 1;

[0021] FIG. 4 shows two base elements connected to each other side by side, interconnected by base element connecting elements;

[0022] FIG. 5 shows an embodiment of a plug;

[0023] FIG. 6 shows a plug, mounted in an opening in a base element, seen from below;

[0024] FIG. 7 shows in top view part of a support structure comprising base elements, with a plug mounted in an opening and an artefact mounted on the support structure being connected to a plug in an opening;

[0025] FIG. 8 shows a plug mounted in an opening, seen from above;

[0026] FIGS. 9 and 10 show a support structure, or at least part thereof, prior to and after mounting plugs in openings;

[0027] FIG. 11 shows in side view a base element with a plug mounted therein;

[0028] FIG. 12 shows in cross sectional side view an embodiment of a plug mounted in an opening;

[0029] FIG. 13 shows in cross sectional side view an alternative embodiment of a plug mounted in an opening;

[0030] FIG. 14 shows in cross sectional side view an further embodiment of a plug mounted in an opening;

[0031] FIG. 15 shows in cross section part of an artefact mounted to a support structure using a plug mounted in an opening in a base element and as an addition or alternative, using a plug in a slot for connecting base elements to each other; and

[0032] FIG. 16 shows a plug insert moulded into a module.

[0033] In this description embodiments of the invention will be described with reference to the drawings by way of example only. These embodiments should by no means be understood as limiting the scope of the disclosure. At least all combinations of elements and features of the embodiments shown are also considered to have been disclosed herein. In this description the same or similar elements and features will be referred to by the same or similar reference signs.

[0034] In this description expressions of orientation such as top, bottom, vertical etcetera are used for convenience only and refer to the orientation of the module as seen in the accompanying drawings. Such expressions are not to be regarded as limiting the orientation of the module in use, and indeed, as will be described below, modules according to the description can be used in other orientations, including at least at sloping surfaces.

[0035] In this description a cover should be understood as meaning at least a layer or a set of layers of one or more materials, providing a surface for forming a surface area, such as but not limited to recreational areas, fields, sports fields, crop growing areas, floors, pavements, drainage, animal shelters and the like. Such cover may comprise or be formed by a cover layer. Such cover may comprise a top layer providing for such surface or may comprise a top layer and a cover layer on such top layer. Moreover such cover may comprise a layer or membrane on a substructure. A surface of the cover can form a surface for performing sports on.

[0036] In this description a substructure has to be understood as any artificial or natural surface on which modules according to the description can be placed and supported, either directly or indirectly, such as but not limited to ground, soil, sand, clay or such natural surfaces, or roofs of buildings, or concrete, tarmac, brick or such artificial surfaces.

[0037] In this description membrane has to be understood as including but not limited to any kind of woven or non woven sheet or foil, made of any plastic or natural material or mix of materials, including but not limited to plastic sheet or foil, natural fibers, geo-textiles, water permeable and/or water impermeable materials and the like. Preferably the membrane will be flexible, such that it can be placed from a roll or as relatively large sheets, compared to the sizes of the modules to be described. However, the membrane can also be provided in different ways, for example as tiles or as an in situ coating.

[0038] In this disclosure a support structure will be described, as well as base elements or modules for forming such structure and plugs for use therewith. The support structure is for forming a surface area, comprising an array of base elements, interconnected for forming the base structure S defining a deck. The base elements may comprise at least one void for receiving a fluid such as water, urine chemicals or the like. The deck is provided with openings for passing fluids into and/or from said void and/or openings for interconnecting the base elements. In at least one of said openings a plug has been provided, said plug provided with a connector for connecting an artefact to said plug. In this description an artefact is to be understood as any element or combination of elements at least partly man made which is to be used on or with said surface area. Such artefact can for example be but is not limited to a bracket, pole, board, flooring, wall, post, boarding, fence, rail, sports product, restraining element or the like.

[0039] In this disclosure a support structure for a surface area can comprise an array of base elements, interconnected for forming the base structure defining a deck, the base elements comprising at least one void for receiving a fluid and wherein the deck is provided with openings for passing fluids into and/or from said void and/or openings for interconnecting the base elements, wherein in at least one of said openings a plug has been provided, said plug provided with a connector for connecting an artefact to said plug, wherein each base element comprise a deck and an bottom structure, interconnected by at least an array of pillars, (and) wherein the bottom structure comprises a series of intersecting rib elements, wherein at least one of said rib elements is provided with a support element directly below an opening in said deck.

[0040] In this disclosure a base element can comprise a deck and a bottom structure, interconnected by at least an array of columns, open to at least the deck side of the base element, wherein the deck comprises a series of pairs of preferably substantially parallel upper rib elements extending between adjacent columns, wherein the bottom structure comprises a series of lower rib elements extending between adjacent columns, such that in top view of the base elements the lower rib element extends between a pair of upper rib elements.

[0041] FIG. 1 shows a base element or module 1 seen from a top, which is preferably made of plastic. FIG. 3 shows the module or base element in perspective view, from above. The module 1 may be made by injection moulding, preferably single shot moulding. In this embodiment the module or base element 1 has a substantially rectangular shape, which may be substantially square. The base element 1 in this embodiment comprises a deck 2 and a bottom structure 3, interconnected by at least an array of columns 4. The columns are preferably hollow and can be open to at least the deck 2. The deck 2 comprises a series of pairs 5 of upper rib elements 6A, 6B extending between adjacent columns 4. The bottom structure 3 can comprise a series of lower rib elements 7 extending between adjacent columns 4. In a preferable embodiment in top view of the base elements 1 a lower rib element 7 may extends between a pair 5 of upper rib elements 6A, 6B. The ribs 6A, 6B in each pair 5 preferably extend preferably substantially parallel to each other.

[0042] In embodiments at least one pair 5 of upper rib elements 6A, 6B each of the upper rib elements 6A, 6B comprises a curved portion 8 at a position between two adjacent columns 4, such that the curved portions 8 between them define at least part of an opening 9. The curved portions preferably each form a circle segment, such that the two portions enclose a circle.

[0043] In embodiments, such as for example shown in FIG. 1-5, the columns 4 may define a grid of cells 11. Each cell 11 is bordered by a series of first upper rib elements 6A of a series of pairs 5 of such upper rib elements 6A, 6B extending between the columns 4 defining said cell 11. One such cell 11 is, by way of example only, shown in FIG. 2. Between said first upper rib elements 6A intersecting support ribs 12 are provided. In the embodiment shown a pattern of intersecting support ribs 12A is provided, extending in two perpendicular directions and at right angles between opposite upper rib elements 6, and two diagonal support ribs 12B connecting diagonally opposite columns 4. Similarly cells 11 are defined by the second upper rib elements 6B. The upper side of the ribs 6, 12 and the top of the columns 4 may be level with each other defining substantially the deck or upper surface P of the support structure S. In embodiments directly below each said cell 11 the bottom structure 3 may be open between lower rib elements 7 extending between said columns 4.

[0044] In the embodiment shown in for example FIG. 2 each cell 11 has a rectangular, preferably square shape, extending between four columns 4 at four corners of said cell 11, wherein four upper rib elements 6 of four pairs 5 of such rib elements 6 interconnect said four columns 4 along four sides of said cell 11. Between adjacent cells 11 an open area 13 is enclosed between said facing upper rib elements 6, 6A, 6B of the relevant pair 5 of upper rib elements 6. The lower rib elements 7 in this embodiment extend below said open areas 13 and connect adjacent columns 4. Preferably at least one of the lower rib elements 7 comprises or is provided with a support element 14 below at least one of said openings 9 in said deck 2. In this embodiment shown in FIG. 2 such support element 14 can for example be dish shaped for receiving a lower end 15 of a plug 16 inserted into said opening 9 above it. Thus the support element 14 can prevent the plug 16 being inserted further. FIGS. 2A and B show cross sections as indicated by the arrows.

[0045] FIG. 4 shows two base elements 1 of an array of rows and columns of such base elements or modules 1 forming a support structure S or at least part thereof. The base elements 1 are interconnected by base element connecting elements 17 inserted into openings or slots 18 provided in the sides 19 of the modules 1. In the embodiment shown the connecting elements 17 are substantially butterfly or double dove tail shaped in cross section, as shown in FIG. 4, whereas the slots 18 have a complementary dove tail cross section, such that when two such slots are positioned next to each other, the connecting element 17 can be forced sliding into the connecting slots, pulling the adjacent modules against each other. This may provide a relatively rigid, raft like support structure. Such connection is known from for example WO0214608, WO2011/007128, WO2011/007127 and WO2015/135972.

[0046] As is clear from the drawings in embodiments the bottom structure 3 may be more open than the deck 2. The deck 2 is provided with openings 9 and 18 but also with openings 20 between the ribs 6 and 12, for allowing fluids to pass through the deck into and/or out of the void V formed between deck 2 and bottom structure 3, if so desired. Otherwise the openings 9, 13 and/or 20 can be covered for example by a fluid tight membrane or cover layer.

[0047] According to the invention a plug 16, as shown in FIG. 5 by way of example only, can be mounted in an opening 9. A plug 16 has a plug body 21 having a longitudinal axis L, which in mounted position will preferably extend substantially perpendicular to the deck 2. The plug can be inserted into and, in embodiments, retracted from an opening in the direction of the longitudinal axis and preferably locked and unlocked by rotating the plug 16 around said longitudinal axis L.

[0048] In the embodiment of FIG. 5 the plug 16 has a substantially cylindrical body 21 comprising a shaft 22 and a head 23, coaxially to the shaft 22. The head 23 has an upper end 24 and a lower end 25. The shaft has a lower end 26 spaced apart from the head 23. The head 23 in this embodiment has a substantially cylindrical outer wall 27 from which near the lower end 25 at least one and, in this embodiment, to wing elements 28 extend outward, from diametrically opposite sides. The distance D1 between the upper end 24 and an upper side 29 of the wing elements 28, measured parallel to the axis L can be substantially the same as the height H (FIG. 2A) of the upper rib elements 6 at the opening 9. The longitudinal length H2 of the shaft 22 may be such that the distance D2 between the upper side 29 of the wing elements 28 and the lower end 26 of the shaft 22 measure along the axis L may be similar to the distance between the lower side of the upper rib element 6 at the opening 9 and the upper side of the support element 14 directly below said opening 9. Thus when the plug is inserted into the opening 9 in a second position, the wing element or elements 28 can pass the opening through the area 13 between the pair 5 of rib elements 6A, 6B next to the curved portions 8, until the lower end 26 hits the support element. Then the plug can be rotated to the first position, forcing the wing elements 28 below the upper rib elements 6 along the opening, locking the plug 16 in position. In FIG. 6 this locking first position is shown from below.

[0049] As can be seen in FIG. 5 the wing elements 28 can be provided with locking elements 30 extending from an upper side of the wing elements 28. These locking elements, for example sloping ribs, can be forced passing under the rib elements 6 such that in the locking position these elements extend next to the curved portions 8, in or below a cell 11, preventing undesired rotation back from the locking first position to the second position.

[0050] As can be seen in for example FIGS. 5, 7 and 8 the head 23 may be provided with for example one or two diametrically oppositely extending stops 31 which may prevent rotation of the plug passed the first position by rotating against the inside of the rib elements 6.

[0051] The plug 16 is provided with a connector 32 for connecting an artefact 100 to the plug 16. The connector 32 may for example comprise or be formed by screw threads 33 or bayonet elements, or an opening inside the plug 16. In embodiments the plug 16 can be made of a plastic material, the connector being provided as or by an insert 34 inserted into or insert moulded in said plug 16. The connector 32 is preferably accessible from the top, i.e. from the upper side of the head when the plug has been inserted into the opening, such that for example a screw or bolt 101 can be screwed into the plug 16. Alternatively the connector can for example be a bolt or eye or the like. The plug 16 can be provided as part of an artefact 100.

[0052] As can be seen in the drawings, for example in FIGS. 8 and 10, in embodiments the head 23 can fit snugly between the circle segment curved portions 8, whereas the upper end of the head can be substantially flush with or just below the surface P of the deck 2. The head 23 can be provided with an engagement provision 35 for engagement by a tool, such as a wrench, spanners or a screw driver. In the embodiment shown the head in the upper end is provided with an six sides opening for engagement by a hex key or Alan key for rotating the plug 16 around said axis L.

[0053] FIG. 7 schematically shows an artefact 100, by way of example shown as a bracket, bolted 101 to a plug 16 provided in an opening 9 in the support structure. As can be seen other plugs can be provided in other openings 9.

[0054] FIG. 9 shows part of the deck 2, with columns 4, wherein part of the bottom structure 3 can be seen, showing rib elements 7 and support elements 14. The columns 4 can have a bottom 36, which may be provided with openings 37 for allowing fluids to pass. As shown in e.g. FIG. 11 the plugs 16 extend through the void.

[0055] FIG. 12-14 show alternative embodiments of plugs 16 and parts of modules or base elements 1. In FIG. 12 a plug 16 is shown, in side view, in a locked position. The wing elements 28 extend below the rib elements 6, the lower end resting on the support element 14. The module 1 can advantageously be formed by single shot injection moulding since a two part mould can be used opening in a direction parallel to the axis L. The upper surface of the support elements 14 and rib elements 7 can be reached by a mould part through the opening 9 and open area 13 between the rib elements 6, whereas the ribs 6, 12 of the cells 11 can also be reached by the mould parts from opposite sides. As can be seen in broken lines in FIG. 12 an opening can extend through part of the plug 16 for forming or receiving a connector 32.

[0056] In FIG. 13 an alternative plug 16 is shown in an opening 9, which in this embodiment may be formed for example by a column 4 or by rib elements 6 as discussed. In FIG. 13 on the right hand side the plug 16 is shown without a bolt 101, in FIG. 13 on the left hand side with said bolt 101 inserted. The plug 16 in this embodiment is provided with at least one at least partly resilient arm 16A, which has a retaining element 16B which can fit into an opening 4A in the column 4 or below a rib element 6 for locking the plug 16 in the opening 9, e.g. formed by the column 4. The arm can bend into an interior space in the plug 16 when inserting the plug 16 into the opening. Then when the bolt 101 is inserted into the plug it forces the arm outward, positioning the retaining element 16B into the opening 4A or below said rib 6, preventing the plug 16 from rotating in and/or removal from the opening 9. In general such plug can be comparable to a wall plug as known in the art.

[0057] FIG. 14 schematically shows an embodiment of a plug 16 and module 1 in which the wing elements 28 are provided near the lower end 15 of the shaft, such that they can cooperate with the support element 14, similar to or as bayonet elements as known in the art. In this embodiment the upper end of the head 23 is slightly below the surface of the deck 2. In the is embodiment it is shown that the module 1 can be made differently, for example in two parts connected to each other, as for example known from WO0214608, WO2011/007128, WO2011/007127 and WO2015/135972.

[0058] FIG. 15 shows schematically a further alternative embodiment, in which an artefact 100 is mounted to the support structure. In this embodiment two means for mounting the artefact are shown, which may be used in combination or as alternatives. At the right hand side a plug 16 is shown as basically discussed here before. At the left hand side an alternative is shown. As discussed before, the modules 1 can be provided with slots 18, especially substantially dove tail shaped slots, for receiving connecting elements 17. In this embodiment one such connecting element 17 is used as a plug 16 for mounting the artefact 100. The connecting element can for example be provided with a connector similar to or identical to that of the plugs as discussed before. Alternatively such connecting element can be connected in a different way to said artefact or can be an integral part thereof. By using the slot(s) 18 of one or more modules 1 in mounting artefacts 100 securing and stabilization or further securing can be obtained in a convenient manner. Moreover a combined interconnecting modules and mounting of an artefact or at least providing for a connector for such artefact can be obtained. This can for example especially but not exclusively be useful in mounting artefacts which may be prone to relatively high forces, such as for example fences, boardings, walls, goals and the like.

[0059] FIG. 16 shows schematically part of an embodiment which has a general configuration according to any one of the previous embodiments, in which the plug 16 with the connector is provided in at least one of the openings as an insert, moulded into the module 1. The module 1 can be injection moulded, as discussed, with a plug 16 insert moulded into the deck, especially in an opening in said deck of the module 1 and/or in a slot 18. In these embodiments the plug can partly or entirely close off the opening in which it is provided. The plug can comprise or be formed by the connector or a connector body. The plug can for example be provided for by insert moulding or by 2K moulding or any other suitable means.

[0060] In embodiments shown a lower end of the plug can supported in a support element. It will be clear that such lower end can also be supported by fitting at least partly over such support element. For example but not limited to by providing a slit in said lower end of the plug which can fit over a rib or the like support element of the base element or a pin or the like provided by or on such rib or the like support element fitting into the lower end of the plug.

[0061] In general terms a plug 16 according to the disclosure can preferably be inserted into and/or through an opening in the base elements 1, especially an opening in the deck thereof, preferably in a direction substantially perpendicular to the deck 2, wherein the plug 16, preferably at or near a lower end thereof, is supported by a further element 7 of the base element 1, such as a rib 7 of a bottom structure, such that the plug is at least prevented from tilting relative to the deck. Moreover the plug 16may be enclosed between the deck 2 and said further supporting element 14, 7, such that it can substantially not move in a longitudinal direction of the plug, i.e. in a direction parallel to the longitudinal axis L thereof, between the deck and said support element 7, 14. Thus an artefact can be connected to such plug which may be subject to forces in various directions, which can be counteracted by said plug.

[0062] In the embodiments plugs can be provided in any one of the openings provided by choice, preferably prior to arranging the modules into a support structure. However, with the embodiments in which the plug is a separate part plugs can be mounted in said openings after at least part of the structure has been provided for. In embodiments both plugs insert moulded and plugs inserted afterwards can be combined.

[0063] The present invention is by no means limited to the embodiments specifically disclosed in the drawings and description. Many variations are possible within the scope as defined by the claims. For example all combinations of parts of the embodiments shown in the drawings are considered to have been disclosed too. Base elements or modules as disclosed can be made by any methods and from different materials. Modules can be coupled in different manners and different ways or can be placed next to each other without coupling. They can be positioned in different orientations relative to each other, for example in a half-stone, staggered relationship for even more rigid connections. Modules can be made generally as disclosed in for example WO0214608, WO2011/007128, WO2011/007127 and WO2015/135972. Modules can be stacked for obtaining a larger internal volume V in the structure. Plugs can be used having more than one connector, for example side by side and/or of different configuration, such as but not limited to screw threads and bayonet provisions, for cooperating with different artefacts. Connectors can be provided having a direction of insertion for a connecting element different from substantially perpendicular to the deck, as shown in the drawings, for example by providing the connector having a longitudinal axis X.sub.plug which is parallel to such insertion direction, and which extends at an angle with the longitudinal axis of the plug itself, which may be parallel to a direction of insertion thereof into the deck. The modules can have different shapes and dimensions, for example polygonal. Preferably they can be coupled such that they can form a substantially continuous surface area. These and many such variations are considered falling within the scope of the claims.