TURBINE SYSTEM FOR SAVING ENERGY IN A VEHICLE
20190016212 ยท 2019-01-17
Inventors
Cpc classification
B60L8/006
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/90
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2240/221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2250/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/941
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D9/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60L2200/36
PERFORMING OPERATIONS; TRANSPORTING
Y02T30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2220/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2220/706
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2250/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0625
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60K16/00
PERFORMING OPERATIONS; TRANSPORTING
B60L8/00
PERFORMING OPERATIONS; TRANSPORTING
F03D9/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a turbine system for fuel saving in a vehicle, wherein the turbine system comprises a turbine and a turbine mount with a windshield, wherein the windshield and the wind turbine have a cross-sectional area, which is at least 60%, preferably at least 80% and more preferably 90% of the frontal projection area of the vehicle and the wind turbine by means of the turbine mount can be attached or is mounted on the front of the vehicle and/or on a chassis in front of the vehicle front.
Claims
1. Turbine system for fuel saving in a vehicle (2) characterized in that the turbine system comprises a turbine (10) and a turbine mount (12) with a windshield (16), the windshield (16) and the turbine (10) having a cross-sectional area which is at least 60%, preferably at least 80% and more preferably at least 90% of the frontal projection area of the vehicle and the turbine (10) is attachable by means of a turbine mount (12) on the vehicle front and/or on a chassis in front of the vehicle front.
2. Turbine system according to claim 1 characterized in that the windshield (16) is an annular housing which surrounds the turbine (10) and has an outer contour whose distance from the axis of rotation of the turbine increases towards the side of the windshield facing the vehicle (2).
3. Turbine system according to claim 2 characterized in that the increase in the distance between the outer contour of the windshield (16) and the axis of the turbine is characterized by a pitch angle of 5 to 35.
4. Turbine system according to claim 2 characterized in that the outer contour of the windshield (16) in the frontal projection is not circular, but is adapted to the shape of the frontal projection area of the vehicle front and preferably forms a rounded rectangle.
5. Turbine system according to claim 1 characterized in that the distance between the turbine (10) and the front of the vehicle is between 10 and 200%, preferably between 20% and 90% and particularly preferably between 30% and 80% of the diameter of the turbine (10).
6. Turbine system according to claim 1 characterized in that the turbine is a wind turbine (11).
7. Turbine system to claim 6 characterized in that the wind turbine (11) has 1 to 7, preferably 2 to 4 and more preferably 3 rotor blades (34).
8. Turbine system according to claim 6 characterized in that the turbine system comprises a torque transmission unit which transmits mechanically the torque of the wind turbine (11) to the rotary shaft of the engine of the vehicle (2).
9. Turbine system according to claim 8 characterized in that the torque transmission unit comprises a centrifugal clutch with integrated freewheel.
10. Turbine system according to claim 1 characterized in that the turbine system comprises a generator (82) and the turbine (10) drives the generator (82) to generate electrical power.
11. Turbine system according to claim 1 characterized in that the vehicle (2) comprises an electric motor and/or a hybrid motor and the electrical current for driving the electric motor and/or the hybrid motor is provided.
12. Turbine system according to claim 1 characterized in that the vehicle (2) comprises one or more electrical devices, preferably selected from a group comprising air conditioning, music system, refrigeration unit, lighting means, onboard computer, navigation device, TV set and/or driver assistance system and the electrical current for the operation of the one or more electrical device is provided.
13. Turbine system according to claim 1 characterized in that the turbine (10) is a gas turbine (90), preferably an aero-derivative for generating electrical power.
14. Turbine system according to claim 1 characterized in that the vehicle (2) is a truck, a passenger car, a flying object and/or a train.
15. Turbine system according to claim 1 characterized in that the windshield (16) is fixed at the upper end by means of a linkage (36) attached to a roll bar (38) mounted on the vehicle housing and the windshield (16) is attached at the lower end by means of a support plate on the chassis of the vehicle (2).
16. Turbine system according to claim 1 characterized in that the turbine comprising rotor blades and the windshield (16) is attached to the outer end of the rotor blades (34) so that the windshield (16) rotates with the rotor blades.
17. Vehicle with a turbine system according to any claim 1 characterized in that the turbine (10) is mounted by means of the turbine mount (12) on the vehicle front and/or on a chassis in front of the vehicle front.
Description
BRIEF DESCRIPTION OF THE PICTURES
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
[0115] A schematic structure of a CBE truck with attached turbine system is shown in
[0116] At higher forward speeds from 140 km/h to 1000 km/h (e.g., high speed trains), the conversion of the kinetic energy contained in the airstream into mechanical energy is much more complex and cannot be longer realized e.g. by a simple wind turbine. In order to be able to simultaneously fulfill the principle 2 in the said speed range, it would be possible with today's technical means, e.g. use a mobile gas turbine for direct power generation (aero-derivative). The inlet diameter of the gas turbine (in the area of the air intake) would, however, preferably be chosen so large that, as in the example of the CBE truck with mounted wind turbine, the cross-sectional area of windshield and turbine covers at least 60%, preferably at least 80% and particularly preferably at least 90% of frontal projection area of the vehicle. Gas turbines of this size typically produce power in excess of the required power from current high-speed trains (e.g., 5 MW-8 MW), and would be particularly worthwhile feeding the excess power into the general grid.
[0117] In
[0118] Forward speeds from 400 km/h to 1000 km/h occur e.g. on high-speed trains. At these forward speeds, the use of a wind-driven wheel as a wind turbine, which is mechanically coupled to the engine, is not very advantageous and should preferably be e.g. replaced by an axial gas turbine for power generation (Aero-derivative). As a result, the back pressure can be significantly lowered upstream of the gas turbine, for example, or completely avoided when achieving the optimal forward speed for the gas turbine. The relatively slow but hot air flowing out of the gas turbine outlet is preferably blown out at different positions of the train surface. If necessary, the hot air can also be routed via a pipe system to the rear of the train. The individual train compartments are preferably supplied with air, which is e.g. removed from the compressor of the gas turbine and feed via a pipe system to the appropriate positions.
[0119] In
[0120] Using the example of a standard CBE truck, a particularly simple, technical implementation of the presented principles for saving fuel will be presented and explained in more detail below.
[0121] For this purpose, preferred main components of the turbine system are shown in
[0122] In
[0123] The basic approach for a constructive and aerodynamic design of the wind turbine preferably does not differ from wind turbines used in conventional prior art, since the deployment parameter is very similar for generating energy from wind power. Wind turbines are designed today for wind speeds up to 45 m/s (about 160 km/h) and for already relatively high speeds. This is close to the desired operating range in which the wind turbine for the CBE truck can be particularly operated effectively. It may be necessary to use materials other than the one used for conventional wind turbines to guarantee a safe distance from the material limits during operation. Only, it is preferred to ensure in the aerodynamic design of the rotor blades of the wind turbines that their direction of rotation match with the direction of rotation of the truck engine when driving forward and the wind turbine is designed for an averaged airstream speed of about 25 m/s (about 90 km/h) and not, as usual in stationary wind turbine construction, between 10-15 m/s. The profile geometry as well as the torsion of the rotor blade varies significantly with the distance to the rotor axis and should preferably be adapted for this airstream speed of about 25 m/s. The number of rotor blades may preferably be 3. This number has proven in the wind turbine construction.
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[0125] As shown in
[0126] As shown exemplary in
[0127] The preferred embodiments of the turbine system have a number of technical advantages compared to the prior art: [0128] Simple design with few individual components, which nevertheless ensures fuel savings of at least 30% [0129] The turbine system can be used largely independent of the vehicle [0130] Many (Tuwing) items are already used in similar ways in other applications. This allows the use of state of the art technology. [0131] Low maintenance costs due to a robust construction [0132] Applicability of the turbine system for COE and CBE trucks, especially with a c.sub.w value greater than 0.4 [0133] Quick to install and disassemble the turbine system when using special tools (Plug & Drive) [0134] Significant fuel savings regardless of the type of truck trailer; in preferred embodiments of the turbine system, no additional changes to the trailer itself are necessary.
[0135] Furthermore, the individuality of each truck is advantageously preserved and embellishments on the truck tractor do not lead to greater flow resistance. In the prior art, the aerodynamic optimization of a truck towards the smallest possible drag coefficient c.sub.w inevitably leads to very similar-looking trucks among the truck manufacturers. As a result, customization of trucks according customer requirements is not possible. In addition, the Plug & Drive technology enables rapid installation and disassembling of the turbine system so that, for example, forwarding companies/truckers can decide for themselves when fuel shall be saved.
[0136] A very particular advantage of the turbine system according to the invention and preferred embodiments thereof is the reduction of the fuel which is necessary to drive the vehicle. In the following, the fuel saving for a wind turbine is described, which is mounted in front of a truck and is driven only by the airstream. It is particularly preferred that the common cross-sectional area of the wind turbine and the windshield is at least 60%, preferably at least 80% and particularly preferably at least 90% of the frontal projection area of the truck and is fastened to it frontally. For other vehicles, the cross-sectional area of the wind turbine and the windshield would preferably be adjusted in an analogous manner to also achieve the preferred fuel economy.
[0137] Part of the kinetic energy contained in the airstream is converted by the wind turbine in the form of rotational energy (mechanical energy), before it would be lost in technically unusable friction energy due to flow losses along the vehicle. The mechanical energy is transmitted in the form of a torque, preferably by means of a coupling to the drive train. Downstream of the wind turbine, the flow velocity of the airstream has been reduced to approximately 40%-50% of the initial velocity due to the kinetic energy removed which can be achieved by e.g. a truck with a turbine system,
F.sub.Wair drag force [N]; c.sub.wdrag coefficient; A.sub.frontTruck front area;
c.sub.1flow speed downstream of the windturbine
F.sub.saxial force windturbine [N]; c.sub.sThrust coefficient; RRadius windturbine;
c.sub.0flow speed in front of windturbine; .sub.airdensity air
[0138] For these reasons, the wind turbine is preferably designed so that the additionally generated axial aerodynamic forces of the wind turbine are compensated precisely by the saved axial resistance forces of the truck. While the balance of forces in the axial direction (in the direction of airstream) of a truck with and without a turbine system is identical, the truck engine of the truck with turbine system is advantageously relieved by the available mechanical energy from the wind turbine. The performance of the wind turbine can be estimated conservatively using Equ. 3 (see Gasch, Robert; Windkraftanlagen, 2nd edition, B. G., Teubner Stuttgart, p. 156).
P=c.sub.0.Math.F.sub.ST.Math.c.sub.p()Equ. 3
PWindturbine Power [W]; F.sub.STReference force [N]; c.sub.pPower coefficient;
c.sub.0flow speed in front of windturbine
[0139] The extracted wind energy from the airstream leads, as already mentioned, to a reduced flow velocity downstream of the wind turbine, which also remains further downstream. If the experimental results from the wind turbine construction are transferred to the CBE truck with turbine system, then a wind turbine average flow rate of 40% and 50% of the original air speed (upstream from the wind turbine) would still be expected at 1 and 6 wind turbine diameter downstream of the truck (see Gasch, Robert, Twele, Jochen, Wind turbines, 7th edition, Vieweg Teubner, p. 155).
[0140] Depending on the drag coefficient c.sub.w (indicator of a good or bad aerodynamic surface) of a vehicle and preferably of a respective truck/semitrailer, the fuel cost savings potential can be between 8 k and 17 k per year if the truck/semitrailer has a mileage of more than 105,000 km per year (see calculation based on constraints of Table 1).
[0141] To calculate the 30% fuel economy in the preferred embodiment of a CBE truck with turbine system, first the minimum measured fuel consumption and the minimum measured engine power of a standard truck were determined for different boundary conditions, which are summarized in Tab. 2. In a standard truck with a maximum total weight of 42 t and a constant travel speed of 25 m/s (57 mph) results in a minimum engine power of 90 kW and a minimum consumption of 20 l of diesel. These values are used for further calculations.
[0142] In order to be able to conclude on the fuel saving of 7.6 l diesel (see Tab. 2, 42 t Truck @ 57 mph) in the CBE truck with turbine system, the wind turbine power of 34 kW (see also Tab. 2, same line) have to be estimated using empirical formula.sup.1,2. .sup.1 Gasch, Robert; Windkraftanlagen; 2nd edition, B. G. Teubner Stuttgart, p. 157.sup.2 Gasch, Robert, Twele, Jochen, Windkraftanlagen, 7th edition, Vieweg Teubner, p. 155
[0143] The wind turbine power can be determined with equation 3. The value 25 m/s (57 mph) is used for the airstream speed co. The required parameter c.sub.p=0.52 is taken from a diagram.sup.1,2 for a high-speed number of 7. The high-speed number describes the ratio of peripheral speed e.g. at the blade tip to the airstream speed. The missing reference force F.sub.St can be calculated with equation 4, whereby air density, wind turbine radius can be taken from Tab. 1 and the airstream speed is already known.
[0144] Put the numbers in equ. 4, then the result is 2650 N, which in Equ. 3 with the other known parameters used results in a wind turbine power of about 34 kW.
[0145] The fuel savings of 7.6 l of diesel is the outcome when simply the 34 kW wind turbine power is set in relation to the minimum engine power of 90 kW (see Tab. 2) and multiplied by the minimum fuel consumption: 7.61=34 kW/90 kW*20 l. The fuel saving is thus at least 30%.
[0146] The calculation of the air drag force F.sub.w with equation 1 leads to a value of 2952 N for the standard CBE truck with an assumed c.sub.w value of 0.7, with c.sub.0=c.sub.1=25 m/s and the already known parameters from equation 2. If you now perform the same calculation with an airstream speed of 10.5 m/s, which roughly corresponds to the speed that would available between wind turbine and CBE truck at a truck speed of 25 m/s, then you get 520 N. Now you have to add to the additional axial force of the wind turbine, which must be taken into account in the CBE truck with turbine system. The axial force of 2385 N is calculated from the already calculated reference force F.sub.St and a thrust coefficient c.sub.s=0.9, which can be taken from a diagram.sup.1,2 for a high-speed number of 7. This results in a total force in the axial direction of 2905 N, which corresponds approximately to the value of the standard truck. Further comparisons between the axial forces with and without a turbine system are shown in Table 1.
Experimental Test in the Wind Tunnel
[0147] To confirm the principle of operation of the turbine system, various types of semi-trailers CBE- and COE with trailer in model scale 1:9 are measured experimentally in a wind tunnel. The exact dimensions of the truck model with and without hood are shown in
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[0149] The speed of the wind turbine is determined during the test by means of voltage frequency data of the wind turbine motor, which can be read directly on the oscilloscope. In order to obtain the conversion factor from the voltage frequency to the wind turbine speed, the value was visually determined before the test by means of a frequency-dependent stroboscope at low speeds (2 Hz).
[0150] Local speeds on the truck can be approximated with an impeller anemometer.
[0151] The following measuring instrumentations are used in the described experiments:
TABLE-US-00001 Multimeter Fluke 179 True RMS Multimeter Oszilloskop Agilent 54624A oscilloscope 100 MHz, 200 MSa/s Smoke visualsation Tiny FX Airstream anemomener Messsonde xx43 Testoterm KG Stroposkop Digita 1-20000 Hz Mawomatic Mayer Wonisch Mietzel GmbH SLV1000-Studio (Leuchte)
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[0156] In the preferred embodiment shown, the windshield is an annular housing whose distance increases between the outer contour edge and the wind turbine axis to the vehicle-facing side. As it can be seen, the inner diameter of the windshield at the axial position of the rotor blade leading edge is greater than the outer diameter of the wind turbine, so that the windshield surrounds the wind turbine. In the side views of
[0157] At the frontal view of
[0158] Analogously to
[0159] In addition, a direct feed of the electricity generated by the gas turbine (aero derivative) in a power grid is possible (not shown).
[0160] The results for the composition of the aerodynamic motion resistance of a truck with and without wind turbine (without windshield) shown in
LIST OF REFERENCE NUMBERS
[0161] 1 vehicle with turbine system [0162] 2 vehicle without turbine system [0163] 3 model truck [0164] 10 turbine [0165] 11 wind turbine [0166] 12 turbine mount [0167] 14 engine of the vehicle [0168] 16 windshield (also referred to as gondola or ring housing) [0169] 18 cow catcher [0170] 20 mechanical coupling between wind turbine and engine [0171] 22 dynamic pressure [0172] 24 boundary layer [0173] 26 driving direction [0174] 28 air resistance due to wind turbine [0175] 30 movement resistance of the vehicle (rolling and aerodynamic resistance) [0176] 32 engine power [0177] 34 rotor blade [0178] 36 linkage of wind turbine mount [0179] 38 roll bar of the wind turbine mount [0180] 40 father piece of the centrifugal clutch [0181] 42 struts [0182] 44 metal frame [0183] 46 carrier plate [0184] 48 chassis of the vehicle [0185] 50 protection and mounting aid [0186] 52 gear 1 [0187] 54 shaft [0188] 56 centrifugal clutch 2 [0189] 58 nut piece of the centrifugal clutch [0190] 60 chain 1 [0191] 62 gear 2 [0192] 64 wind tunnel [0193] 66 measuring section MB1 [0194] 68 model wind turbine mounted on the wind tunnel floor [0195] 70 model wind turbine mounted on the truck model [0196] 72 gear 3 [0197] 74 gear 4 [0198] 76 bearings 1 [0199] 78 bearings 2 [0200] 80 chain 2 [0201] 82 generator [0202] 84 power electronics (belonging to the generator) [0203] 86 slipstream airflow [0204] 88 energy airflow [0205] 90 gas turbine (aeroderivative)
TABLE-US-00002 TABLE 1 Boundary conditions for the Fuel saving potential.sup.3,4 Boundary conditions Air density 1.20 kg/m.sup.3 Radius wind turbine 1.50 m Front area truck 11.25 m.sup.2 Flow speed in front of wind turbine Reference Force F.sub.St 25 m/s 30 m/s 45 m/s F.sub.St [N] 2650 3817 8588 Schnelllaufzahl .sub.A[] c.sub.1/c.sub.0 c.sub.p c.sub.s c.sub.M [] 7 0.35 0.52 0.90 0.075 4 0.72 0.39 0.50 0.095 Truck F.sub.w [N] + F.sub.s [N] @ with TUNING c.sub.0 = 25 m/s (c.sub.0 = 30 m/s) without TUNING c.sub.p = 0.52 c.sub.p = 0.39 c.sub.w = 1.1 4640N 2953N 3730N (worse aerodynamic shape) (6682N) (4253N) (5372N) c.sub.w = 0.7 2952N 2746N 2856N (standard aerodynamic shape) (4252N) (3955N) (4112N) c.sub.w = 0.5 2109N 2646N 2418N (good aerodynamic shape) (3037N) (3827) (3482N) Truck engine unload capacity 34 kW 26 kW (59 kW) (44 kW) .sup.3Gasch, Robert; Windkraftanlagen; 2nd edition, B. G. Teubner Stuttgart, p.157 .sup.4Bohl/Elmendorf, Strmungsmaschinen 1 (Fluidmachine 1), Kamprath-Reihe, 11th edition, p. 221
TABLE-US-00003 TABLE 2 Saving potential of fuel and costs for different trucks equipped with TUNING technologie.sup.5 Fuel saving capability min. saving max. saving with TUNING with TUNING Truck unloaded minimum power [kW] fuel consumption [I] per [I] per (0 t load), horizontally, to overcome drag and in [I] 100 km 100 km c.sub.w = 0.7 roll resistance min max [kW] diesel [kW] diesel 42 t Truck @ 57 mph 90 20 24 34 7.6 34 9.1 60 t truck @ 57 mph 110 30 33 34 9.3 34 10.2 42 t Truck @ 68 mph (*) 125 27 32 59 12.7 59 15.1 60 t truck @ 68 mph (*) 150 38 43 59 14.9 59 16.9 cost saving capability diesel prize per L 1 Mileage 105000 km per year Truck unloaded minimum power [kW] fuel consumption min. saving max. saving (0 t load), horizontally, to overcome drag and in [I] with TUNING with TUNING c.sub.w = 0.7 roll resistance min max [kW] [] [kW] [] 42 t Truck @ 57 mph 90 20 24 34 7933.3 34 9520.0 60 t truck @ 57 mph 110 30 33 34 9736.4 34 10710.0 42 t Truck @ 68 mph (*) 125 27 32 59 13381.2 59 15859.2 60 t truck @ 68 mph (*) 150 38 43 59 15694.0 59 17759.0 (*) values estimated .sup.5Nylund, Nils-Olof; Heavy-duty truck emissions and fuel consumption simulating real-world driving in laboratory conditions; VTT technical research centre of Finnland; DEER conference, August 21-25, Chicago, Illonois, USA
TABLE-US-00004 TABLE 3 Test configuration and boundary conditions for the measurement in the wind tunnel Test configurations Konfig 1 Truck model and measurement scale connected. Wind turbine mounted on the measurement section floor (forces are not measured by the measurement scale) Konfig 2 Wind turbine and truck model connected via a rod (Resistance force of truck and wind turbine are detected by the measurement scale) Boundary conditions T.sub.Air 11 C. .sub.Air 1.25 kg/m.sup.3 (@11 C.) A.sub.LKW.sub.