EXHAUST GAS REAGENT VAPORIZATION SYSTEM

Abstract

The present invention provides for a reagent vaporization system. The reagent vaporization system includes a vaporization chamber located within a stream of hot exhaust gas. An aqueous reagent source located outside of the stream of hot exhaust gas provides aqueous reagent to the vaporization chamber. The heat from the hot exhaust gas vaporizes the aqueous reagent, which is then introduced into the stream of hot exhaust gas.

Claims

1. (canceled)

2. (canceled)

3. (canceled)

4. (canceled)

5. (canceled)

6. (canceled)

7. A vaporization system comprising: a vaporization chamber located within a stream of hot exhaust gas; a reagent source located outside of the stream of hot exhaust gas and in communication with the vaporization chamber providing aqueous reagent thereto; a dilution air heating coil located within the stream of hot exhaust gas; and a dilution air apparatus located outside of the stream of hot exhaust gas, wherein hot exhaust gas heats the surfaces of the vaporization chamber causing vaporization of the aqueous reagent, wherein the dilution air heating coil is located downstream of the vaporization chamber.

8. (canceled)

9. (canceled)

10. (canceled)

11. A vaporization system comprising: a vaporization chamber located within a stream of hot exhaust gas; and a reagent source located outside of the stream of hot exhaust gas and in communication with the vaporization chamber providing aqueous reagent thereto, wherein hot exhaust gas heats the surfaces of the vaporization chamber causing vaporization of the aqueous reagent, the vaporization chamber having one or more atomizing nozzles being configured to transform the reagent into a mist, the vaporization chamber having a static mixing system configured to disperse the atomized reagent.

12. The vaporization system of claim 11, wherein the static mixing system comprises a plurality of fixed baffles configured to induce turbulence within the atomized reagent.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0010] FIG. 1 is a schematic illustration of an embodiment of the present invention.

[0011] FIG. 2 is a schematic illustration of a second embodiment of the present invention.

[0012] FIG. 3 is a schematic illustration of a third embodiment of the present invention.

[0013] FIG. 4 is a schematic illustration of a fourth embodiment of the present invention.

[0014] FIG. 5 is a schematic illustration of a fifth embodiment of the present invention.

[0015] FIG. 6 is a schematic illustration of a sixth embodiment of the present invention.

DESCRIPTION OF THE INVENTION

[0016] The present invention satisfies the needs discussed above. The present invention is generally directed toward reagent vaporization, and more specifically, toward a reagent vaporization system utilizing exhaust gas.

[0017] An embodiment 10 of the present invention is illustrated in FIG. 1. Embodiment 10 discloses an exhaust gas channel 12 having a stream of exhaust gas 14 flowing therethrough. A vaporization chamber 16 is inside the exhaust gas channel 12 and within the stream of hot exhaust gas 14. An aqueous reagent source 20 is located outside of the exhaust gas channel 12 and stream of hot exhaust gas 14. The aqueous reagent source 20 is in communication with the vaporization chamber 16 and provides aqueous reagent thereto. The heat from the exhaust gas heats up the vaporization chamber 16 which causes the aqueous reagent therein to vaporize without coming in direct contact with the exhaust gas. Due to vaporization chamber 16 being within the exhaust gas flow, the footprint required by a traditional reagent vaporizer system that utilizes either hot gas or electric heat is significantly reduced. In this embodiment, aqueous reagent is not meant to be limiting. Those skilled in the art will recognize that any fluid that can cause a catalytic reaction with the exhaust gas is within the scope of this invention.

[0018] An embodiment of the vaporization chamber 16 may comprise one or more atomizing nozzles configured to transform the aqueous reagent into a mist. The atomization of the aqueous reagent increases the surface area of the fluid, which allows for more efficient heat absorption to achieve vaporization. This embodiment may also comprise a static mixing system configured to disperse the atomized reagent. The static mixing system may include a plurality of fixed baffles configured to induce turbulence within the atomized reagent.

[0019] Another embodiment 50 of the present invention is illustrated in FIG. 2. The vaporization chamber of embodiment 10 is disclosed and may also comprise a dilution air heating coil 18 located within the stream of hot exhaust gas 14 and upstream from the vaporization chamber 16. Ambient dilution air may be provided to dilution air heating coil 18 by a dilution air apparatus 26 which is located outside of the exhaust gas channel 12 and stream of hot exhaust gas 14. Further, dilution air apparatus 26 is located upstream of all heat transfer surfaces of the dilution air heating coil 18. This will allow for the reduction of costs and maintenance associated with hot fans. The dilution air apparatus 26 may be a dilution air blower. The location of dilution air heating coil 18 being upstream of vaporization chamber 16 is illustrative and not meant to be limiting. Those skilled in the art will recognize that dilution air heating coil 18 may be located downstream of vaporization chamber 16.

[0020] This embodiment 50 may also comprise a reagent injection grid 28 located downstream from, and in communication with, the vaporization chamber 16. Reagent injection grid 28 may inject vaporized reagent into the stream of exhaust gas 14. Further downstream, the stream of exhaust gas may engage a SCR catalyst 30 which causes the NOx to convert into nitrogen gas. The location of reagent injection grid 28 and SCR catalyst 30 being downstream of vaporization chamber 16 is illustrative and not meant to be limiting. Those skilled in the art will recognize that reagent injection grid 28 and SCR catalyst 30 may be located upstream of vaporization chamber 16.

[0021] An embodiment 60 of the present invention is illustrated in FIG. 3. Embodiment 60 discloses a vaporization chamber 16 as set out embodiment 10 but being located in the stream of hot exhaust gas 14 upstream from dilution air heating coil 18.

[0022] An embodiment 70 of the present invention is illustrated in FIG. 4. Embodiment 70 discloses a vaporization chamber 16 as set out embodiment 10 but being located in the stream of hot exhaust gas 14 downstream of reagent injection grid 28 and upstream from the SCR catalyst 30.

[0023] An embodiment 80 of the present invention is illustrated in FIG. 5. Embodiment 80 discloses a vaporization chamber 16 as set out embodiment 10 but being located in the stream of hot exhaust gas 14 downstream of the SCR catalyst 30.

[0024] An embodiment 90 of the present invention is illustrated in FIG. 6. Embodiment 90 discloses a combined vaporization chamber/dilution air heating coil 92.

[0025] Throughout the following description specific details are set forth in order to provide a more thorough understanding to persons skilled in the art. However, well known elements may not have been shown or described in detail to avoid unnecessarily obscuring the disclosure. Accordingly, the description and drawings are to be regarded in an illustrative, rather than a restrictive, sense.

[0026] While the invention has been described with a certain degree of particularity, it is manifest that many changes may be made in the details of construction and the arrangement of components without departing from the spirit and scope of this disclosure. It is understood that the invention is not limited to the embodiments set forth herein for purposes of exemplification.