COMBINED BIOLOGICAL SAMPLING AND INJECTION ASSEMBLIES AND ASSOCIATED DEVICES, SYSTEMS, AND METHODS
20220370293 · 2022-11-24
Inventors
Cpc classification
A61M5/3146
HUMAN NECESSITIES
A61M5/345
HUMAN NECESSITIES
A61M5/3202
HUMAN NECESSITIES
A61J1/2096
HUMAN NECESSITIES
A61F9/0008
HUMAN NECESSITIES
B65D51/002
PERFORMING OPERATIONS; TRANSPORTING
A61B10/0283
HUMAN NECESSITIES
International classification
Abstract
A sampling device includes a container having a body defining a chamber and an opening to the chamber. A septum is bonded to the container to cover the opening and hermetically seal the chamber. The septum has an adherent layer with a first thickness and including a material configured to adhere to a rim of the container to provide a hermetic seal with the container. A metallic foil layer having a second thickness is coupled to the adherent layer. An elastomeric layer having a third thickness is coupled to the metallic foil layer to position the metallic foil layer between the adherent layer and the elastomeric layer. The third thickness is greater than the sum of the first thickness and the second thickness.
Claims
1. A sampling device, comprising: a container comprising a body defining a chamber and an opening to the chamber; and a septum bonded to the container to cover the opening and hermetically seal the chamber, the septum comprising: an adherent layer having a first thickness and comprising a material configured to adhere to a rim of the container to provide a hermetic seal with the container; a metallic foil layer having a second thickness and being coupled to the adherent layer; and an elastomeric layer having a third thickness and being coupled to the metallic foil layer to position the metallic foil layer between the adherent layer and the elastomeric layer, wherein the third thickness is greater than the sum of the first thickness and the second thickness.
2. The sampling device of claim 1, wherein the opening of the container is a distal opening, wherein the container further includes a proximal opening opposite and aligned with the distal opening, and wherein the sampling device further comprises a proximal septum bonded to the container to cover the proximal opening, the proximal septum comprising: an adherent layer comprising a material configured to adhere to a proximal rim of the container to provide a hermetic seal with the container; a metallic foil layer coupled to the adherent layer of the proximal septum; and an elastomeric layer coupled to the metallic foil layer of the proximal septum to position the metallic foil layer of the proximal septum between the adherent layer and the elastomeric layer of the proximal septum.
3. The sampling device of claim 2, wherein the adherent layer of the proximal septum has a fourth thickness, the metallic foil layer of the proximal septum has a fifth thickness, and the elastomeric layer of the proximal septum has a sixth thickness, wherein the sixth thickness is greater than the sum of the fourth thickness and the fifth thickness.
4. The sampling device of claim 1, wherein the adherent layer comprises a material configured to bond with the rim of the container in response to applying heat.
5. The sampling device of claim 1, wherein the adherent layer comprises an adhesive.
6. A system for use with a syringe for obtaining a biological sample and delivering a pharmaceutical agent to a patient, the system comprising: a barrel comprising a hollow body defining an interior region; an adapter positioned within the interior region and having a proximal connecter configured to couple the adapter to a distal end of the syringe, a first septum being disposed at a distal end of the adapter; and an evacuated container slidably received within the interior region distally from the adapter and having a body defining a chamber configured to contain the biological sample and an opening extending to the chamber, wherein a second septum covers the opening; and a two-sided needle having a proximal end disposed within the barrel distally from the evacuated container and a distal end positioned for insertion into the patient, wherein the evacuated chamber is movable within the barrel to a first position placing the proximal end of the needle within the chamber to draw the biological sample from the patient into the chamber and to a second position in which the proximal end of the needle passes entirely through the evacuated chamber and through the first septum to deliver the pharmaceutical agent from the syringe to the patient.
7. The system of claim 6, wherein the evacuated container is movable in the same direction relative to the barrel to reach both the first and second positions.
8. The system of claim 6, wherein the opening of the container is a distal opening and the second septum comprises: an adherent layer comprising a material configured to adhere to a distal rim of the container to provide a hermetic seal with the container; a metallic foil layer coupled to the adherent layer of the second septum; and an elastomeric layer coupled to the metallic foil layer of the second septum to position the metallic foil layer of the second septum between the adherent layer and the elastomeric layer of the second septum.
9. The system of claim 8, wherein the adherent layer has a first thickness, the metallic foil layer has a second thickness, and the elastomeric layer has a third thickness, wherein the third thickness is greater than the sum of the first thickness and the second thickness.
10. The system of claim 8, wherein the evacuated container further comprises a third septum bonded to the container at a proximal opening opposite and aligned with the distal opening to cover the proximal opening, the third septum comprising: an adherent layer comprising a material configured to adhere to a proximal rim of the container to provide a hermetic seal with the container; a metallic foil layer coupled to the adherent layer of the third septum; and an elastomeric layer coupled to the metallic foil layer of the third septum, wherein the metallic foil layer of the third septum is disposed between the adherent layer and the elastomeric layer of the third septum.
11. The system of claim 10, wherein the adherent layer of the third septum has a fourth thickness, the metallic foil layer of the third septum has a fifth thickness, and the elastomeric layer of the third septum has a sixth thickness, wherein the sixth thickness is greater than the sum of the fourth thickness and the fifth thickness.
12. The system of claim 6, wherein the adapter comprises an o-ring around a perimeter of the adapter, wherein an outer diameter of the o-ring corresponds to an inner diameter of the barrel.
13. The system of claim 12, wherein the barrel further comprises a tactile feature within the interior region and cooperating with the o-ring to indicate that the evacuated container is at the first position.
14. The system of claim 6, wherein the proximal end of the two-sided needle comprises a beveled opening.
15. The system of claim 14, wherein the barrel defines a longitudinal axis, wherein at least the proximal end of the two-sided needle is offset from the longitudinal axis, and wherein the beveled opening is configured to cause, in response to puncturing the second septum of the evacuated container, a deflection of the proximal portion of the two-sided needle toward the longitudinal axis.
16. An adapter configured to couple to a syringe, the adapter comprising: a receptacle configured to receive a portion of the syringe; a proximal connector on the receptacle configured to mate with a corresponding connector feature of the syringe, wherein the proximal connector is a first type of connector, and wherein the proximal connector includes a channel extending along a needle axis; and a septum disposed at a distal end of the receptacle configured to mate with a needle assembly that includes a second type of connector different from the first type of connector.
17. The adapter of claim 16, wherein the receptacle comprises a cylindrical body having at least one lateral window extending therethrough.
18. The adapter of claim 16, wherein the proximal connector comprises a female luer-lock connector and wherein the septum comprises a multi-puncture septum.
19. The adapter of claim 16, wherein the receptacle has a first width and the adapter further comprises a distal neck coupled to the septum and having a second width smaller than the first width.
20. The adapter of claim 16, further comprising a relief needle assembly comprising: a needle comprising a proximal portion and a distal portion; a cap positioned around the distal portion; and a spacer coupled to the cap and extending proximally from the cap, wherein the spacer is disposed at least partially around the proximal portion of the needle and configured to releasably couple to the distal connector.
21. The adapter of claim 20, wherein the spacer is configured to releasably couple to the distal connector such that the proximal portion of the needle punctures the septum.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Illustrative embodiments of the present disclosure will be described with reference to the accompanying drawings, of which:
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DETAILED DESCRIPTION
[0054] For the purposes of promoting an understanding of the principles of the present disclosure, reference will now be made to the embodiments illustrated in the drawings, and specific language will be used to describe the same. It is nevertheless understood that no limitation to the scope of the disclosure is intended. Any alterations and further modifications to the described devices, systems, and methods, and any further application of the principles of the present disclosure are fully contemplated and included within the present disclosure as would normally occur to one skilled in the art to which the disclosure relates. In particular, it is fully contemplated that the features, components, and/or steps described with respect to one embodiment may be combined with the features, components, and/or steps described with respect to other embodiments of the present disclosure. For the sake of brevity, however, the numerous iterations of these combinations will not be described separately.
[0055] Disclosed herein are devices, assemblies, and subassemblies for performing biological sampling and injection procedures. An assembly may include a syringe containing, on configured to contain, a liquid drug or pharmaceutical agent, an adapter, a working barrel, and a sample container positioned within the working barrel. The assembly may provide for both biological sampling and drug injection with a stepwise motion of the drug syringe, so that a biological sample is obtained when the syringe is moved distally to a first position within the barrel, and the drug is injected when the syringe is moved distally to a second position within the barrel. In some aspects, the combined biological sampling and injection assembly may be controlled with one hand by a physician, increasing the efficiency and decreasing the complexity of the procedure.
[0056]
[0057] However, the assembly 100 may be used in other scenarios instead of or in addition to the ophthalmic procedure shown in
[0058] Referring to
[0059] The syringe 110 can be prefilled with a volume of a liquid pharmaceutical agent, which is indicated generally by the graduated marks on the outside of the syringe body. The syringe 110 may be formed of a transparent material, such as a transparent polymer or plastic. For example, the syringe 110 may be formed of transparent polycarbonate, polyester, polypropylene, nylon, cyclic olefin copolymer and/or any other suitable polymer or glass.
[0060] The syringe 110 includes a plunger 112 having a push pad 114 at a proximal end of the plunger 112. A stopper 115 is coupled to a distal end of the plunger 112, and forms a slidable seal with the interior surface of the syringe body. A first finger grip 116 is provided at a proximal end of the syringe 110. A connector 118 is provided at a distal end of the syringe 110 and defines a fluid channel 111 (see
[0061] The adapter 120 includes a connector 125 at its distal end configured to provide a different interface for accessing the drug within the syringe 110. With this in mind, the adapter 120 may be provided with a multi-puncture interface or septum 124 such that the drug within the syringe 110 can be accessed multiple times.
[0062] One example adaptor 120 is illustrated in
[0063] The distal connector 125 includes a head portion and a narrow neck. The multi-puncture septum 124 is coupled to the head portion of the connector 125. In the illustrated embodiment, the multi-puncture septum 124 is crimped onto the head portion and the neck portion. In particular, a crimp cap 129 can be used to crimp the multi-puncture septum 124 around the head and neck portions of the adaptor 120.
[0064] The receptacle 122 includes one or more lateral, radially extending window portions 128 and a proximal ring portion 121. In some aspects, the receptacle 122 of the adapter 120 may be formed of a non-transparent material. Accordingly, the window portions 128 may provide visibility of the syringe so that the physician can monitor the volume of fluid remaining in the syringe 110. The proximal ring portion 121 may provide structural integrity and rigidity to the receptacle 122. The adapter 120 further includes an o-ring 126. The outer diameter of the o-ring 126 may be selected or otherwise configured based on an interior diameter of the working barrel 130. In that regard, the o-ring 126 may provide for a sliding interference fit with the interior surface of the working barrel 130.
[0065] Referring to
[0066] The working barrel 130 further includes graduated marks to allow the physician to monitor the position and movement of the components within the working barrel 130. The working barrel 130 includes a second finger grip 138, which can be gripped by a physician (e.g. as shown in
[0067] The working barrel 130 also includes a tactile feature 137 on the interior surface of the working barrel 130, which is configured to engage and/or interface with one or more surfaces of the adapter 120, the syringe 110, and/or the sampling chamber 136. In the illustrated embodiment, the tactile features 137 includes an annular ridge or projection and extending inward into the working barrel 130.
[0068] A needle 132 is coupled to a distal end of the working barrel 130. A cap 134 is coupled to a distal end of the working barrel 130 to provide protection for the needle 132 when the working barrel 130 is not in use. The needle 132 may include a two-sided needle configured to be coupled to a distal opening or nozzle of the working barrel 130 such that a proximal portion of the needle is disposed within the working barrel 130.
[0069] Referring to
[0070] The cylindrical or tubular body of the sampling chamber 136 may be transparent to allow the physician to observe the material filling the chamber 136. The sampling chamber 136 is sized, shaped, and otherwise structurally configured to fit within the working barrel 130, and may be configured to form an interference fit with the interior surface of the working barrel 130. For example, the sampling chamber 136 may be configured to remain stationary within the working barrel 130 until a force is applied to the sampling chamber 136 (e.g., via the syringe 110) relative to the working barrel 130.
[0071] To this end, the septa 133, 135 can have a width or outer diameter that is equal to or greater than an interior width or diameter of the working barrel 130. Alternatively, the sampling chamber 136 floats freely within the working barrel 130, such that the sampling chamber 136 can freely slide longitudinally relative to the working barrel 130. Although shown as hexagonal, it will be understood that the proximal and distal septa 135, 133 may be circular, rectangular, octagonal, elliptical or any other suitable shape.
[0072] In any case, the distal end of the adapter 120 is configured to push the sampling chamber 136 distally within the working barrel 130. In this regard, the sampling chamber 136 may not be attached or connected to the adapter 120, but rather is configured to be moved within the working barrel 130 by advancing the syringe 110 and adapter 120 distally to push the sampling chamber 136 into the working barrel 130 toward the needle 132. In other embodiments, the sampling chamber 136 may be connected to, adhered to, welded tube or otherwise coupled to the adapter 120 and/or the syringe 110. Advancing the syringe 110, adapter 120, and sampling chamber 136 distally toward the needle 132 causes the proximal end of the needle 132 to penetrate, in succession, the sampling chamber 136 and the drug reservoir of the syringe 110.
[0073]
[0074] In the illustrated embodiment, the spacer 146 and the cap 144 comprise separate components which are connected, attached or otherwise coupled together using adhesives, mechanical attachment, heat welding or any other suitable means of coupling. In other embodiments, the cap 144 may be integrally formed with the spacer 146 by injection molding, for example. The spacer 146 includes two spacer arms 148a, 148b, which are configured to flex outward away from the adapter 120 to disengage the spacer arms 148a, 148b from the head portion of the connector 125 on the adapter 120. A groove 149 can be formed in each spacer arm 148a, 148b to receive the head portion of the connector 125. In some embodiments, an annular sleeve (not shown) may be wrapped around the interface between the relief needle subassembly 140 and the adapter 120 to prevent any fluids from leaking out from inside the cap 144.
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[0076] In some aspects, the container 131 may be formed of a polymer material, glass, ceramic, metal or any other suitable material. For example, the container 131 may be formed of polyester, polyethylene, polycarbonate, polypropylene, nylon or any other suitable material or combination of materials. In some aspects, the container 131 includes a polymer body and a glass or ceramic coating on at least one of an interior surface or an exterior surface. In other embodiments, the container 131 includes a polymer body, such as polyester, where the thickness 153 is sufficient to prevent the sampling chamber 136 from losing the vacuum in the chamber 155 for a period of time. In some embodiments, the thickness 153 may be between 0.5 mm and 4 mm. In some embodiments, the sampling chamber 136 is configured to hold between 25 μL and 500 μL of fluid.
[0077] In the illustrated embodiment, the first septum 133 and the second septum 135 have a similar or identical construction. However, it will be understood that in other embodiments, the first septum 133 may have a different construction than the second septum 135. The first septum 133 includes an adherent layer 152, a metal foil layer 154, and an elastomeric layer 156. The adherent layer 152 may include a polymer material configured to bond and/or adhere to the material of the container 131.
[0078] In some embodiments, the adherent layer 152 includes an adhesive or mastic configured to provide a pressure activated and/or heat activated attachment with the container 131. In some embodiments, the adherent layer 152 includes a heat-activated material configured to bond, in response to applying heat, with a rim of the container 131 to provide a hermetic seal with the container 131. In some embodiments, the heat-activated material may include polyolefin, polyamide, polyester, polyurethane, and styrene butadiene copolymers. In some embodiments, the adherent layer 152 may have a thickness ranging from 0.005 mm to 0.1 mm.
[0079] The metallic foil layer 154 includes a metal foil bonded to the adherent layer 152. In some aspects, the metallic foil layer 154 may be adhered to the adherent layer 152 by an adhesive or other interfacial layer. The metallic foil layer 154 may include a metal having a thickness sufficient to maintain the vacuum or negative pressure within the chamber 155. In this regard, the metallic material of the foil layer 154 may be less permeable to gasses than some polymer materials. Accordingly, the metallic foil layer 154 improves the function of the seal to better maintain the pressure differential inside the chamber 155. The metallic foil layer 154 may include, for example, aluminum, gold, silver, copper, and/or alloys thereof. In some embodiments, the metallic foil layer 154 may have a thickness ranging from 0.01 mm to 0.2 mm.
[0080] The elastomeric layer 156 includes an elastomeric material having a thickness greater than the thicknesses of the adherent layer 152 and/or the metallic foil layer 154. In some embodiments, the thickness of the elastomeric layer 156 is greater than the sum of the thicknesses of the adherent layer 152 and the metallic foil layer 154. In this regard, the thickness of the elastomeric layer 156 may be greater than a length of a beveled opening of the needle 132. In this regard, the proximal end of the needle 132 may include a beveled or angled opening to facilitate puncturing of the septa 133, 135, and to prevent coring of the septa 133, 135.
[0081] If the thickness of the elastomeric layer 156 were significantly less than the length of the beveled opening of the needle 132, the beveled opening of the needle 132 may undesirably form a fluid path between the chamber 155 and the external environment, which may eliminate or reduce the negative pressure within the chamber 155 before the sampling chamber 136 is able to draw in a biological sample. Accordingly, the relatively large thickness of the elastomeric layer 156 maintains the hermetic seal while the needle is puncturing the septum 133. Further, in some aspects, elastomeric layer 156 may provide for a fluid seal with the exterior surface of the needle 132 so that the biological sample within the chamber 155 does not leak out into the external environment after the procedure. In some embodiments, the thickness of the elastomeric layer 156 may be between 0.2 mm and 3 mm, including values such as 0.4 mm, 0.5 mm, and 0.6 mm.
[0082] The second septum 135 also includes an adherent layer 162, and metallic foil layer 164, and an elastomeric layer 166. The layers 162, 164, 166 may be similar or identical to the layers 152, 154, 156 of the first septum 133. In other embodiments, one or more of the layers 162, 164, 166 may differ from the respective layers 152, 154, 156 and material, thickness, size or any other aspect.
[0083] In operation, once the relief needle subassembly 140 is connected to the adapter 120 and the syringe 110, the physician can first depress the plunger 112 using the push pad 114 and the finger grip 116. In this regard, the syringe 110, which may be a prefilled syringe, may include an air bubble or entrained air that the physician desires to expel. Further, the syringe 110 may contain a volume of the drug in excess of the desired dosage for the patient. Accordingly, the physician can puncture the multi-puncture septum 124 within the syringe 110 to expel the air bubble and the excess drug through the relief needle 142 and into the cap 144. In this regard, the cap 144 may form an enclosed space to contain the excess drug expelled through the relief needle 142. The relief needle 142 and cap 144 are then removed, and the syringe 110 and adapter 120 positioned within the working barrel 130 so that the multi-puncture septum 124 can be punctured a second time to deliver the drug to the patient's anatomy (e.g., vitreous humor).
[0084] With this in mind, the assembly 100 may be operated in a one-handed fashion, so that the physician may advance the drug syringe 110 and adapter 120 distally within the working barrel 130 using his or her hand 10, and support or stabilize the target anatomy (e.g., the eye 50) using the other hand. To this end, the physician may perform a combined biological sampling and injection procedure by advancing the syringe 110, adapter 120, and the evacuated sampling chamber 136 distally into the working barrel 130 toward a proximal end of the needle 132.
[0085] The physician may advance the syringe 110 distally by pressing on the plunger 112. The annular projection 137 is configured to engage at least a portion of the adapter 120 (e.g., o-ring 126) to alert the physician that the sampling chamber 136 is at a position at which the proximal end of the needle 132 has pierced the first septum 133 of the sampling chamber 136. The o-ring 126 and the proximal ring portion 121 may keep the adapter 120 centered within the working barrel 130 so that the proximal portion of the needle 132 impinges and punctures the multi-puncture septum 124 as the adapter 120 is moved distally within the working barrel 130.
[0086] At a first advanced position, the proximal end of the needle 132 has pierced the septum 133 of the sampling chamber 136, which draws in a volume of biological fluid into the chamber. The pressure differential between the inside of the sampling chamber 136 and the exterior environment may be sufficient to cause the biological sample (e.g., vitreous humor, blood, etc.) to automatically flow through the needle 132 and into the sampling chamber 136.
[0087] When the physician determines that the sampling chamber 136 is full, the physician continues to advance the syringe 110, adapter 120, and sampling chamber 136 distally into the working barrel 130 to a second advanced position until the distal end of the needle 132 exits the sampling chamber 136 by passing through the second septum 135. The needle 132 then pierces the multi-puncture septum 124 of the adapter 120 to place the distal end of the needle 132 in fluid communication with the drug inside the syringe 110. More specifically, fluid from inside the syringe 110 can now be expelled through the fluid channel 111 and into the proximal opening of the needle.
[0088] At the second advanced position, force applied to the plunger of the syringe 110 causes the plunger to force the drug out of the syringe 110 through the needle 132 and into the eye 50. Thus, the combined biological sampling and injection procedure is performed with one puncture of the patient's anatomy, and one multi-stage or stepwise motion in the same [distal] direction, increasing the efficiency and decreasing the complexity of the procedure.
[0089] As mentioned above, various components of the assembly 100 can be transparent—including the working barrel 130, the sampling chamber 136, and the syringe 110—to allow the physician to observe the progress of the biological sampling and injection procedure. This configuration, coupled with the lateral window(s) 128 in the adapter 120 and aforementioned tactile feedback features, provide for an easy viewable, repeatable process.
[0090]
[0091] Referring to
[0092] In either case, at step 604, the physician uses the plunger 112 of the syringe 110 to expel any bubbles, entrained air, and access drug from the syringe 110 through the relief needle 142 and into a drug collection chamber defined by the cap 144. In this way, the physician prepares the drug injection portion of the combined biological sampling and injection procedure.
[0093] Referring to
[0094] Referring to
[0095] Referring to
[0096] The proximal end of the needle 132 may include a beveled or angled opening as described above. In this regard, a length of the beveled opening may be less than a thickness of the first septum 133 of the sampling chamber 136. When the proximal end of the needle 132 enters the interior of the evacuated sampling chamber 136, the pressure differential causes vitreous humor to automatically flow through the needle 132 and into the sampling chamber 136. As noted, the working barrel 130 and the sampling chamber 136 are formed of transparent or translucent materials so that the physician can observe the vitreous humor flowing into the sampling chamber 136.
[0097] Furthermore, the annular projection 137 (see
[0098] Referring to
[0099] As a result, the proximal end or opening of the needle 132 is placed in fluid communication with the drug inside the syringe 110. Accordingly, as the physician continues to push on the push pad 114, the force of the plunger 112 now causes the drug within the syringe 110 to be expelled through the needle 132 and into the vitreous humor of the patient's eye 50. The volume of drug injected into the patient may be equal toor approximately equal to the volume of the biological sample material drawn into the sampling chamber 136.
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[0102] However, the angled surface of the beveled opening 139 may cause the needle 132 to deflect away from its longitudinal axis 70. Accordingly, in the embodiment shown in
[0103] In another example shown in
[0104] It will be understood that the devices, assemblies, and subassemblies described above may be modified from the specific embodiments illustrated without departing from the scope of the present disclosure. For example, although the adapter 120 is described as having a multi-puncture septum 124, other types of connectors and/or interfaces may be used other than or in addition to a multi-puncture septum. For example, in some embodiments, the adapter 120 may include a single puncture septum. In other embodiments, the adapter 120 may include a valve configured to receive a needle or cannula to create a fluid path between the syringe 110 and the needle 132. Further aspects and/or details of the assemblies and devices described above can be found in U.S. patent application Ser. No. 17/319,742, filed May 13, 2021, the entirety of which is incorporated by reference herein.
[0105] Persons skilled in the art will recognize that the devices, systems, and methods described above can be modified in various ways. Accordingly, persons of ordinary skill in the art will appreciate that the embodiments encompassed by the present disclosure are not limited to the particular exemplary embodiments described above. In that regard, although illustrative embodiments have been shown and described, a wide range of modification, change, and substitution is contemplated in the foregoing disclosure. It is understood that such variations may be made to the foregoing without departing from the scope of the present disclosure.
[0106] Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the present disclosure.