DISINFECTANT DEVICE CASES FOR INTRAORAL APPLIANCES
20220370654 · 2022-11-24
Inventors
- Fred TING (San Jose, CA, US)
- Wesly WONG (Cupertino, CA, US)
- Zijie ZHU (Santa Clara, CA, US)
- Byong-Ho PARK (San Jose, CA, US)
- Jun Sato (San Jose, CA, US)
- Bruce Cam (San Jose, CA, US)
- Yaser Shanjani (Milpitas, CA, US)
- Hongling CHEN (Santa Clara, CA, US)
- Zhichao ZHANG (Walnut Creek, CA, US)
Cpc classification
A61L2202/14
HUMAN NECESSITIES
A61L2/24
HUMAN NECESSITIES
A61L2202/16
HUMAN NECESSITIES
A61L2202/24
HUMAN NECESSITIES
A61C17/036
HUMAN NECESSITIES
International classification
Abstract
Apparatuses for sanitizing and/or sterilizing a dental/orthodontic appliance are described herein. These apparatuses may include an internal chamber in which one or more sanitizing/sterilizing modes, such as UV light (e.g., UVC light), ultrasound, heat, etc. may be applied to an appliance.
Claims
1. An apparatus for cleaning one or more dental appliances, the apparatus comprising: a housing comprising a lid and a base, wherein the lid is coupled to the base; a chamber formed between the lid and the base within the housing configured to hold one or more dental appliances; one or more visible light emitting light sources configured to emit visible light between 400-470 nm within the closed chamber; a reflective surface of the base forming a bottom of the chamber configured to reflect light between 400-470 nm; and a controller configured to control the power the one or more visible light emitting light sources.
2. The apparatus of claim 1, further comprising one or more ultrasound transducer configured to deliver ultrasound energy to the chamber.
3. The apparatus of claim 2, wherein the ultrasound emitter is configured to emit ultrasound of between about 40-45 KHz.
4. The apparatus of claim 1, wherein the one or more visible light emitting light sources comprises high-output 400-470 nm LEDs.
5. The apparatus of claim 1, wherein the one or more visible light emitting light sources comprise a plurality of high-output blue-light LEDS on a top surface of the chamber formed by the lid.
6. The apparatus of claim 1, wherein the controller is configured to control the power to the one or more visible light emitting light sources to emit 10 J/cm.sup.2 or greater.
7. The apparatus of claim 1, wherein the controller is configured to control the power to the one or more visible light emitting light sources to emit 30 J/cm.sup.2 or greater.
8. The apparatus of claim 1, further comprising a fluid reservoir in communication with the chamber.
9. The apparatus of claim 1, wherein the housing comprises a clamshell housing.
10. The apparatus of claim 1, wherein the housing is configured to be handheld.
11. The apparatus of claim 1, further wherein the chamber comprising a reflective aluminum surface.
12. The apparatus of claim 1, further comprising one or more controls on an outer surface of the housing.
13. The apparatus of claim 12, wherein the one or more controls comprises a mode selection control configured to select between a sanitizing mode and a sterilizing mode.
14. The apparatus of claim 1, further comprising a waste reservoir within the housing configured to receive fluid from the chamber.
15. The apparatus of claim 1, further comprising a frame within the chamber configured to hold the one or more dental appliances above a bottom of the chamber.
16. The apparatus of claim 15, wherein the frame is removable.
17. The apparatus of claim 1 wherein a bottom of the chamber is configured to rotate.
18. The apparatus of claim 1, wherein the one or more visible light emitting light sources are configured to move relative to an appliance within the chamber.
19. An apparatus for cleaning one or more dental appliances, the apparatus comprising: a housing comprising a lid and a base, wherein the lid is coupled to the base; a chamber formed between the lid and the base within the housing, wherein the chamber is configured to hold one or more dental appliances within a fluid within the chamber; one or more visible light emitting light sources configured to emit visible light between 400-470 nm within the closed chamber and into the fluid within the chamber; wherein the chamber comprises a reflective surface configured to reflect light between 400-470 nm; an ultrasound transducer configured to deliver ultrasound energy to the chamber; and a controller configured to control the power the one or more visible light emitting light sources and the ultrasound transducer to cause cavitation of a fluid within the chamber while delivering visible light from the one or more visible light emitting light sources.
20. A method of cleaning one or more dental appliances, the method comprising: inserting one or more dental appliances into a chamber of a cleaning case having a controller; closing a lid of the cleaning case; and activating a cleaning cycle, wherein activating the cleaning cycle comprises: emitting visible light between 400-470 nm from one or more visible light emitting light sources within the closed chamber; reflecting light from one or more surfaces of the closed chamber to illuminate the one or more dental appliances within the chamber with the 400-470 nm light.
21. The method of claim 20, further comprising continuing the cleaning cycle until one or more of: a timer has counted to a predetermined cycle time, or a stop command has been received by the controller.
22. The method of claim 21, wherein continuing the cleaning cycle until the timer has counted to a predetermined cycle time comprises continuing until the timer has counted to a time that is 3 hours or longer.
23. The method of claim 20, further comprising filling the chamber with liquid prior to starting the cleaning cycle.
24. The method of claim 20, wherein activating the cleaning cycle comprises emitting ultrasound from one or more ultrasound transducers into the chamber.
25. The method of claim 24, wherein emitting ultrasound further comprises causing cavitation of a fluid within the chamber.
26. The method of claim 20, wherein emitting visible light between 400-470 nm comprises emitting light at 10 J/cm.sup.2 or greater.
27. The method of claim 20, wherein emitting visible light between 400-470 nm comprises emitting light at 30 J/cm.sup.2 or greater.
28. The method of claim 20, further comprising heating the chamber during the cleaning cycle.
29. The method of claim 20, further comprising sensing a pathogen or a pathogen byproduct on a dental appliance within the chamber.
30. The method of claim 29, further comprising modifying the cleaning cycle based on the sensed pathogen or pathogen byproduct.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0065] A better understanding of the features and advantages of the methods and apparatuses described herein will be obtained by reference to the following detailed description that sets forth illustrative embodiments, and the accompanying drawings of which:
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DETAILED DESCRIPTION
[0088] Described herein are apparatuses for sanitizing and/or sterilizing one or more dental appliances, such as dental aligners, palatal expanders, retainers, night guards, and/or mouth guards).
[0089] In some examples, these apparatuses are configured for sanitizing and/or sterilizing an aligner, or more than one aligner, including a series of aligners to be worn by a patient as part of a treatment plan to move teeth to desired positions.
[0090] Any of the apparatuses described herein may sanitize and/or sterilize by the application of heat (e.g., autoclaving), as will be described in greater detail herein. Any of the apparatuses described herein may sanitize and/or sterilize by the application of ultraviolet light. In particular, these apparatuses may be configured to operate by the application of UVC either exclusively or in addition to one or more additional portion of the UV spectrum. For example, in some examples more than 50% (e.g., 55% or more, 60% or more 65% or more, 70% or more, 75% or more, 80% or more, 85% or more, 90% or more, 95% or more, etc.) of the applied UV light is UVC.
[0091] Alternatively or additionally, any of these apparatuses may be configured to detect or indicate contamination of the dental appliance. For example, any of these apparatuses may be configured to indicate bacterial contamination, e.g., by indicating the presence of bacteria. In some examples these apparatuses may indicate odors, such as by including an odor-imaging sensor in the apparatus, which may detect odorants within the apparatus chamber. For example, the sensor may include a sensor substrate, such as quartz crystal microbalance (QCM), as a high-precision mass detector to detect mass changes in resonance frequency at the surface of substrate. The substrate may include thin film (or films) having regions configured to have different chemically affinities (for instance, high/low polarity, hydrophobicity/hydrophilicity, and so on). An odorant may interact with these different regions of the sensor and may result in a change in frequency of the substrate/membrane. The pattern of membrane regions and/or the frequency changes may be characteristic of odors associated with contamination of the dental appliance.
[0092] In general, the methods and apparatuses described herein may be used with any appropriate type of dental appliance and may be adapted for use with one or more type of dental appliance. For example, described herein are apparatuses that may be used with dental aligners, and may be configured by shape, size and/or retaining regions, as well as other features described in detail herein, for receiving and sanitizing and/or sterilizing an aligner or multiple aligners.
[0093] Thus, the intraoral appliance may be an orthodontic appliance, such as an aligner, used to reposition one or more of the patient's teeth to a desired arrangement, e.g., to correct a malocclusion. Alternatively or additionally, the intraoral appliance may be used to maintain one or more of the patient's teeth in a current arrangement, such as a retainer. Other examples of intraoral appliances suitable for use in conjunction with the embodiments herein include sleep apnea treatment devices (e.g., mandibular advancement devices or splints), night guards (e.g., for treating bruxism), mouth guards, and palatal expanders.
[0094] Appliances having teeth receiving cavities that receive and reposition teeth, e.g., via application of force due to appliance resiliency, are generally illustrated with regard to
[0095] Although reference is made to an appliance comprising a polymeric shell appliance, the embodiments disclosed herein are well suited for use with many appliances that receive teeth, for example appliances without one or more of polymers or shells. The appliance can be fabricated with one or more of many materials such as metal, glass, reinforced fibers, carbon fiber, composites, reinforced composites, aluminum, biological materials, and combinations thereof for example. The appliance can be shaped in many ways, such as with thermoforming or direct fabrication (e.g., 3D printing, additive manufacturing), for example. Alternatively or in combination, the appliance can be fabricated with machining such as an appliance fabricated from a block of material with computer numeric control machining.
[0096] An appliance can fit over all teeth present in an upper or lower jaw, or less than all of the teeth. The appliance can be designed specifically to accommodate the teeth of the patient (e.g., the topography of the tooth-receiving cavities matches the topography of the patient's teeth) and may be fabricated based on positive or negative models of the patient's teeth generated by impression, scanning, and the like. Alternatively, the appliance can be a generic appliance configured to receive the teeth, but not necessarily shaped to match the topography of the patient's teeth. In some cases, only certain teeth received by an appliance will be repositioned by the appliance while other teeth can provide a base or anchor region for holding the appliance in place as it applies force against the tooth or teeth targeted for repositioning. In some embodiments, some, most, or even all of the teeth will be repositioned at some point during treatment. Teeth that are moved can also serve as a base or anchor for holding the appliance as it is worn by the patient. Typically, no wires or other means will be provided for holding an appliance in place over the teeth. In some cases, however, it may be desirable or necessary to provide individual attachments or other anchoring elements 104 on teeth 102 with corresponding receptacles or apertures 106 in the appliance 100 so that the appliance can apply a selected force on the tooth. Exemplary appliances, including those utilized in the Invisalign® System, are described in numerous patents and patent applications assigned to Align Technology, Inc. including, for example, in U.S. Pat. Nos. 6,450,807, and 5,975,893, as well as on the company's website, which is accessible on the World Wide Web (see, e.g., the URL “invisalign.com”). Examples of tooth-mounted attachments suitable for use with orthodontic appliances are also described in patents and patent applications assigned to Align Technology, Inc., including, for example, U.S. Pat. Nos. 6,309,215 and 6,830,450.
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[0098] The various embodiments of the orthodontic appliances presented herein can be fabricated in a wide variety of ways. As an example, some embodiments of the appliances herein (or portions thereof) can be produced using indirect fabrication techniques, such as by thermoforming over a positive or negative mold. Indirect fabrication of an orthodontic appliance can involve producing a positive or negative mold of the patient's dentition in a target arrangement (e.g., by rapid prototyping, milling, etc.) and thermoforming one or more sheets of material over the mold in order to generate an appliance shell. Alternatively or in combination, some embodiments of the appliances herein may be directly fabricated, e.g., using rapid prototyping, stereolithography, 3D printing, and the like.
[0099] The configuration of the orthodontic appliances herein can be determined according to a treatment plan for a patient, e.g., a treatment plan involving successive administration of a plurality of appliances for incrementally repositioning teeth. Computer-based treatment planning and/or appliance manufacturing methods can be used in order to facilitate the design and fabrication of appliances. For instance, one or more of the appliance components described herein can be digitally designed and fabricated with the aid of computer-controlled manufacturing devices (e.g., computer numerical control (CNC) milling, computer-controlled rapid prototyping such as 3D printing, etc.). The computer-based methods presented herein can improve the accuracy, flexibility, and convenience of appliance fabrication.
[0100] In some embodiments, orthodontic appliances, such as the appliance illustrated in
[0101] For example, described herein are apparatuses that clean (in some cases that sanitize and/or sterilize) one or more dental (or orthodontic) appliances. As used herein sanitizing a dental appliance typically means to make the dental appliance clean and hygienic, so that it is disinfected to a level that is safe for use within the mouth of the patient for whom the appliance is intended to treat. In some examples the apparatuses described herein may sterilize the appliance(s), such as by making it substantially (e.g., completely or nearly completely) free from bacteria or other living microorganism. Sterilizing may get rid of all or nearly all germs, sanitizing may lower the amount to a safe level.
[0102] In general, the apparatuses described herein may kill a large spectrum of different pathogens, including in particular, viruses (e.g. COVID-19), bacteria (e.g., E. coli, S. aureus, P. aeruginosa, S. mutans, P. loesheii, and F. nucleatum and others), and may keep dental appliance hygienic and clean. These apparatuses may kill all or substantially all of these pathogens, and/or may reduce the effective amount of pathogen(s) to a safe level for use within the patient's mouth.
[0103] The apparatuses described herein may use one or more (e.g., multiple methods) that can be combined and implemented into the disinfectant apparatuses for dental appliances described herein. In some examples the apparatus applies UV light to disinfect and/or sterilize the appliance(s). UV light may kill or inactivate microorganisms by destroying nucleic acids and disrupting their DNA, leaving them unable to perform vital cellular functions. In particular, the apparatuses described herein may use UV-C, with wavelength between about 200-280 nm (e.g., 260-280 nm, etc.) for disinfection. Within these wavelengths, light can quickly break the molecular bonds that hold bacterial DNA together, which may prevent bacteria from reproducing, so bacteria die off instead of growing and/or dividing. In some examples, the UVC light applied may be centered around about 264 nm.
[0104] In some examples, these apparatuses may apply a high temperature to sanitize and/or sterilize the appliances in the apparatuses described herein. For example, a high temperature may be used via medium such as steam. For example, the apparatus may apply steam sterilization, as accomplished in an autoclave, by exposing an appliance to direct steam contact at a required or predetermined temperature and/or pressure for a specified time. For example, the apparatuses described herein may apply a dry saturated steam and entrained water (dryness fraction ≥97%). Pressure may serve as a means to obtain the high temperatures useful to quickly kill microorganisms. Specific temperatures may be maintained to eliminate or reduce microbicidal activity. For example, a steam-sterilizing temperature may be between about 121° C. (250° F.) and 132° C. (270° F.). These temperatures (and other high temperatures) must be maintained for a minimal time to kill microorganisms. Minimum exposure periods for sanitization may be between 6 minutes and 60 minutes, depending on the temperature and/or pressure. For example, sterilization of an appliance may be achieved by exposure for 30 minutes or more at 121° C. (250° F.) or 4 minutes at 132° C. (270° F.) in some examples. Generally the exposure may be for between 4-60 minutes at a temperature (steam temperature) of between about 121° C. (250° F.) and 132° C. (270° F.), or greater. In any of these apparatuses and methods flash sterilization/flash sanitization may be used. For example, the apparatus may apply flash steam sterilization (or sanitization) at a temperature of about 132° C. (270° F.) for 3 minutes. This can be performed in a closed container of the apparatus to allow for rapid penetration of steam on the appliance(s) within the apparatuses.
[0105] In some examples, either alternatively or additionally, the apparatus may be configured to apply ultrasonic vibration for sanitization and/or sterilization. Ultrasonic cleaning uses ultrasound (e.g., between about 20-40 kHz) to agitate a fluid. The agitation produces high forces on contaminants adhering to substrates such as to the appliance. Contaminants can include dust, dirt, oil, pigments, rust, grease, algae, fungus, bacteria, lime scale, polishing compounds, flux agents, fingerprints, soot wax and mold release agents, biological soil like blood, and so on. The ultrasound can be used with water and/or with a solvent appropriate for the appliance being cleaned and/or the type of soiling present enhances the effect. Cleaning may last between 2-60 minutes (e.g., between 3-30 minutes, between 3-30 minutes, between 2-20 minutes, between 2-15 minutes, between 2-12 minutes, between 2-10 minutes, between 2-8 minutes, between 2-6 minutes, and/or longer. For example, in some examples the cleaning ultrasound may be applied for between 20 minutes or more.
[0106] Any of the apparatuses described herein may additionally and/or alternatively use one or more cleaning chemicals. Chemicals may include detergents, antibacterial agents, etc.; in some examples, the cleaning chemicals may be mixing with water. Chemical agents that can remove odor-causing bacteria and keep appliance clean and bright may be particularly useful. For example, cleaning chemicals (cleaning agents) that may be used may include one or more of: Sodium Carbonate, Sodium Sulfate, Sodium Tripolyphosphate, Sodium Dichlorosocyanurate, and/or Sodium Lauryl Sulfate.
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[0109] Any of these apparatuses may include a power supply within the apparatus (e.g., in the base and/or lid, such as beneath the bottom of the chamber in the base and/or above the top of the chamber in the lid. In some examples the apparatus includes one or more rechargeable power supplies (e.g., batteries). The control circuitry may include power regulatory circuitry for regulating the power to/from the battery, including charging the apparatus from a wall power source such as a cable (e.g., USB cable 211). Thus the apparatus may include a USB port for powering and/or controlling the apparatus. In some examples the power circuitry may also or additionally be configured to regulate the power to/from the apparatus for regulating power when the apparatus is applying energy to the LEDs. For example, the controller may modulate the power so that the UV-LEDs (e.g., UVC-LEDs) are powered using a frequency or at a steady-state.
[0110] The apparatus shown in
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[0113] The apparatuses described herein may be battery-powered and may include a user interface and one or more controls for operating the apparatus, as mentioned above. For example, the apparatus may include one or more controls for operating the UV LEDs within the case. For example, a control (e.g., a button) on the outside of the case may allow the user to start the disinfection cycle and/or to pick parameters of the cycle (e.g., fast/quick sanitizing or longer sterilization, etc.). This may active the UV LED's (e.g., UVC LEDs) within the case, exposing the contents of the container to UV light for a preset amount of time, and/or at a predetermined frequency and/or intensity (e.g., based on the number of LEDs concurrently illuminated). An indicator on the outside of the case may be illuminated, indicating that the UV LEDs are active during the disinfection timing cycle. When the cycle is complete, the UV LED's may be turned off along with the user indicator. If the case is opened while the UV LEDs are on during the disinfection cycle, the UV LED's may be turned off and the timing cycle may be terminated. In some examples, external control of the UV LED's may be controlled by digital signals from a host source (e.g., three or more digital signals). For example, these signals may allow the host to control each of the UV LEDs independently.
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[0116] In some examples, the case closer detection may be detected by one or more magnetic sensor that may detect when the case is closed or opened by sensing a magnet when the case is closed. For example, a magnetic sensor may signal the controller (e.g., control software) to control the UV LED's drivers. In some examples an LED indicator may be place “on” (such as a green LED) when case is closed. The controller may also control a UV Active Indication that may be illuminated when the UV-LED(s) are on, emitting UV light within the apparatus. For example, an amber-colored LED, may indicate when the UV LEDs are active either by user control or via external control.
[0117] As mentioned above, any of these apparatuses may process and act on inputs from one or more controls on the apparatus (e.g., on the outer surface of the apparatus). A user may press a power button to start the disinfecting cycle, the amber LED blinks 3 times before activating the UV LED's. The control may detect the pressing, as well as the duration of the pressing. In this example, when the control detect that the control is continuously pressed, the UV LED's may be activated (turning the cycle “on”. In some examples, the controller and one or more controls (e.g., buttons) on the apparatus may be activated by the user to initially begin a 30 second disinfection cycle. For example, the user may activate the control by touching a capacitive power button on the apparatus. In some examples, the user may cancel a cycle (e.g., a disinfection cycle) by detecting activation of the control input (e.g., button) or a separate control input (e.g., button, slider, etc.) on the device; for example, the user can cancel a disinfection cycle by pressing the power button again.
[0118] As mentioned, in general these apparatuses described herein may include a power source; the power source may be a battery providing battery power (e.g., in some examples one or two AA or AAA batteries may be used).
[0119] As mentioned above, also described herein are apparatuses that are configured for tabletop, rather than compact (e.g. portable) use. For example, described herein are cleaning devices that are configured for point-of-care (e.g. bedside, within a patient's bathroom, etc.) operation. These apparatuses may be larger than the portable devices described above but may incorporate any of their other features. For example, these apparatuses may include two or more treatment modalities (e.g., UV, ultrasound, heat, etc.). In some examples, the apparatuses include ultrasonic cleaning alone or in combination with other treatment modalities, such UV treatment. For example, the disinfecting device can utilize both UV and ultrasonic cleaning. The UV may be applied concurrently or separately than the ultrasound. As shown in
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[0121] The apparatus may include a dedicated (e.g., wall) power connection (cord 822). Alternatively, the apparatus may be powered by a USB cable and/or an internal battery (in some examples, a rechargeable battery).
[0122] In some examples, these apparatuses may include forced circulation.
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[0125] Any of the apparatuses described herein may also be configured to assist in other dental hygiene. For example, any of these apparatuses may be configured to provide guidance for a user's daily routine related to dental hygiene such as brushing teeth. For example, a user can use the apparatus to disinfect a dental appliance (e.g., aligners/retainers) while brushing their teeth; the apparatus may have a preset timer for optimal teeth cleaning time (such as, e.g., about 2 minutes). The apparatus can alert the user that sufficient teeth cleaning time has passed at the end of the disinfection. These apparatuses can include one or more outputs, such as a display, LEDs, speakers, etc. to alert the users of its current status.
[0126] In some examples, a portable disinfection apparatus (e.g., case) may be used as a battery storage or backup (e.g. power bank) to charge other electronic devices. Thus, the apparatus (e.g., a case) may include one or more additional ports for coupling to an electronic device or it may use the same port as for charging (e.g., a USB port).
[0127] The apparatuses described herein may be configured to connect to wirelessly connect to a processor (e.g., a smartphone, a pad, table, laptop, etc.). The apparatus, and in particular the controller, may be configured to wireless transmit and receive information to a remote processor such as a smartphone. The remote processor may be running application software allowing the remote processor to communicate with the apparatus, including sending/transmitting data. For example, the apparatus may transmit use data to the remote processor (e.g. phone), and/or receive command instructions from the remote processor (e.g., turn off, turn on, etc.). Thus, the remote processor may track certain activities (e.g. how long/often a dental appliance has been cleaned, teeth brushing/cleaning time, aligner/retainer wear time, etc.).
[0128] In some examples, the disinfection apparatus (e.g., case) can have a sensor to detect the presence of the appliance (e.g., an aligner, retainer, palatal expander, etc.) to monitor how often/long orthodontic appliances stay inside the device. In some examples the disinfection UV LED can be used as a light emitter or transmitter for a detection sensor. A biosensor can be integrated into the disinfection device to monitor the presence of microorganisms (e.g. bacteria, virus, fungi, etc.). The disinfection device can actively monitor the progress while disinfecting and may be configured to automatically turn off when no more bacteria or virus is present (or when the detect biomarkers for one or more pathogen falls beneath a threshold).
[0129] The methods and apparatuses for sanitizing and/or sterilizing described herein may be configured to improve the efficacy of the use of UV (including UVC). In particular, the portable apparatuses described herein may be configured to enhance the effect of UVC to disinfect a dental/orthodontic appliance (such as, but not limited to an aligner, retainer, palatal expander, etc.).
[0130] Most of bacteria, protozoa, virus, and yeast can be killed under 10 mJ/cm.sup.2 UVC dose exposure for 1 log reduction (90% kill) and 20 mJ/cm.sup.2 for 2 log reduction (99% kill). By using UVC LED, 0.1 mW/cm.sup.2 intensity may be a threshold for 3-5 min disinfection duration. In general, the dental/orthodontic appliances for use with these apparatuses may be formed of a material that may absorb and/or attenuate the applied UVC light, which may increase the challenge of disinfecting these apparatuses. For example, an appliance may include one or more layers of material (e.g., ST30 or EX40) that will reduce initial UVC intensity to 10% of its original value. In addition, the intensity of the UVC LED light intensity falls proportional to one over the square of the distance (1/d.sup.2), and the angle of the light may also modify the intensity (e.g., the intensity may be halved when the angle is approximately 120 degrees). Although, as mentioned above, the chamber of the apparatuses (e.g., cases) described herein may be coated with a UV-reflective coating, such as aluminum, which may reflect at least 50% of the light within the chamber, additional modifications may further enhance the energy applied to the appliance(s) held with the chamber of the apparatus.
[0131] In some examples, the apparatuses described herein may be configured so that the appliance is lifted up from the base of the chamber allowing the reflective underside bottom surface of the chamber to direct more light to the underside of the appliance. For example,
[0132] In cases where an appliance material has a high absorption for UVC light, the inner surface that is not directly exposed to UVC light typically may not receive enough UCC light (enough intensity) to kill pathogens such as bacterial or virus as compared to regions that are directly exposed. In some examples the inner surface of the case may include a highly reflective material 1007 (e.g., and Aluminum coating) and the appliance (e.g., aligner, retainer, palatal expander, etc.) may be lifted up from bottom using support or frame 1005, as shown in
[0133] In some cases, the frame is formed of a UV-transparent material (or a material that is substantially UVC transparent, such quartz) or a UVC-reflective material. As mentioned, the frame may be thin and sparse (e.g., having larger openings allowing passage of UVC reflected from the bottom surface), so that it does not block the reflected UVC.
[0134] In some examples, the frame may be a separate part that can be removed from the tray (e.g., the bottom of the chamber), and different shapes or geometries can be used depending on overall aligner size and height. Alternatively, the frame can be a permanent part of the middle tray (chamber bottom), so the frame shape can be molded into the tray during manufacturing. In some examples, the frame may be coated or formed of a UV reflective material, such as Aluminum.
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[0136] Any of the apparatuses described herein may be configured so that the appliance(s) held within the apparatus may move relative to the applied sanitizing/sterilizing material (e.g., UV light, ultrasound, heat, etc.). For example, in any of these apparatuses, the bottom of the chamber formed within the apparatus for holding the appliance(s) may rotate (or may include a frame that rotates) when the UV light is being applied. In some examples the base of the apparatus may include a motor with one or more gears for rotating all or portion of the bottom of the chamber (such as a support or frame) in order to rotate the apparatus with respect to the UV light(s). The bottom of the chamber may be referred to herein as the tray of the apparatus and in some examples may be a rotating tray. For example,
[0137] It may be advantageous to have a more uniform distribution of UVC light intensity inside the chamber of the apparatus (e.g., case). If the intensity is too low, bacteria or virus cannot be killed within a practical operation time (1-10 min). If the intensity is too high, UV radiation can degrade and discolor appliances (e.g. leading to yellowing). Appliances (such as aligners) may be positioned by the user in a somewhat random manner, and in some cases, different parts of the aligners may receive different UVC intensity, and some area may not receive sufficient UV dose to kill bacteria. In order to ensure sufficient and uniform coverage of the UV light inside the chamber in some examples the tray may be actuated to provide a rotational motion, as illustrated in
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[0139] Alternatively or additionally, in some examples the UVC LEDs may be actuated, e.g., by rotating relative to an appliance held within the apparatus. For example, the apparatus may be configured so that one or more of the UV (e.g., UVC) LEDs are mounted to an actuator which can move relative to the appliance when it is held within the chamber. For example, the one or more UVC LEDs can be mounted onto an actuator which can move or rotate around to position and orient the UV light to scan and cover multiple areas inside the chamber. Thus, all or most of the surfaces of an appliance can be exposed to the UV light and bacteria/virus can be effectively killed.
[0140] In some examples, optics may be included to scan or otherwise move the UVC light relative to the appliance. For example, one or more scanning mirrors may be included to direct light relative to an appliance. As shown in
[0141] Alternatively or additionally, in some examples the apparatus may include a custom light pipe that may direct the light within and/or around an appliance. For example, a light pipe in the shape of a dental arch can be include, and one or more UVC LEDs may apply UV light (e.g., from one or both ends) into the light pipe. The piping material can be tuned such that total internal reflection occurs throughout the majority of the pipe at a given UV wavelength, with etched openings or protrusions that allow for a sharper light angle to escape at given points along the pipe length. A light pipe may be combined with a scaffold or fixture for the location of a given dental/orthodontic appliance, which may allow for maximum selective wattage delivery to surface areas of interest. For example,
[0142] Any of the apparatuses described herein may include one or more sensors to detect (and in some examples, apply feedback on) the intensity of the applied UV light. Typically, UV light sources have a limited lifetime (e.g. 1,000-20,000 hours). One or more sensors may help ensure sufficient and reliable UV dose each time the UV light source is turned on. For example, a sensor can be integrated as a part of a UV disinfection apparatus; the sensor may provide input into the controller. For instance, the sensor can measure the UV light intensity and/or dose level and may indicate if the UV light source is near the end of lifetime. Also the sensor can measure the UV light intensity in real time and control the electrical voltage or current powering the UV light source such that each time a consistent level of UV dose is generated for sufficient germicidal efficacy.
EXAMPLES
[0143] As mentioned above, in general, the methods and apparatuses may include more than one energy modality applied to clean a dental appliance. Thus, in some examples the apparatus or method may include one or more sources of light (e.g., UV light, as from LEDs such as UVC-LEDs, lasers, etc., or in some cases visible light) for applying light energy in addition to ultrasonic energy for mechanically cleaning (e.g., by cavitation).
[0144] In
[0145] The apparatus may include a dedicated (e.g., wall) power connection (cord 822) and/or a battery. For example, the apparatus may be powered by a USB cable and/or an internal battery (in some examples, a rechargeable battery). In the example shown in
[0146] The use of both visible light and cavitation by ultrasound is surprisingly effective at cleaning the aligners. Preliminary testing using a variety of pathogens including bacteria typically found in the oral environment showed significant inactivation and removal of both bacterial contamination and byproducts.
[0147] In examples using visible light, the apparatus does need a safety switch (or lock) to shut off a UV light source; variations including UV light may benefit from such a safety switch or interlock, as UV light can cause damage (e.g., burns) to the cornea, and thus UV emitters must be shut off when cover of device is opened. In addition, there may be less damage and/or yellowing to polymer materials such as those used in dental appliances (e.g., dental aligners and dental devices).
[0148] Any appropriate visible light source may be used, including well-known high-output 400-470 nm LEDs. As shown in
[0149] Although the cleaning device shown in
Detection
[0150] As mentioned above, in general, the methods and apparatuses described herein may also be configured to detect and/or monitor the presence of microorganisms (e.g. bacteria, virus, fungi, etc.) including the byproducts of microorganisms, such as plaque. In some examples these apparatuses can actively determine if disinfection is necessary or helpful, and may monitor the progress while disinfecting and/or may be configured to automatically turn off when no more bacteria or virus is present (or when the detect biomarkers for one or more pathogen falls beneath a threshold). Further, these apparatuses can help monitor and provide feedback on the state of the patient's teeth, either by monitoring the dental appliance and/or by including one or more sensors on the dental appliance to monitor the teeth. The state of the dental appliance may surprisingly allow inference of the user's dental health, including indicating plaque, tartar, etc.
[0151] Thus, the apparatuses described herein may be used for intra-oral and extra-oral detection of biofilm, plaque and/or dental caries. For example, dental plaque causes many oral diseases (e.g. caries, gingivitis, periodontitis, and tooth decay). Plaque build-up can be a common problem during orthodontic treatments. The apparatuses described herein may be used to detect and monitor plaque, which may greatly assist users (e.g., patients) in maintaining their dental health, particularly when using an oral appliance such as, but not limited to, a dental aligner. Currently, there is no easy way for orthodontic patients to determine their oral health condition besides a dental exam. Non-patients or the general populations may have fewer dental visits to have their dental health checked. Oral hygiene and plaque build-up can become a significant health concern as people age.
[0152] The apparatuses and methods described herein may be useful for detecting and monitoring to provide consumer-level, real-time feedback for individual's oral hygiene and plaque detection; these methods and apparatuses may use the dental appliance (e.g., aligner) as a platform.
[0153] For example, plaque may be detected from the user's (patient's) teeth by one or more plaque detection mechanisms. For example plaque may be inferred or detected by optical sensing, e.g., using quantitative light-induced fluorescence. Plaque may be inferred or detected by intra-oral continuous pH measurement. Alternatively or additionally, plaque may be inferred or detected by use of a plaque disclosing dye with or without any of the apparatuses described herein.
[0154] For example, a non-invasive and consumer operatable method for detection of oral hygiene and aligner hygiene may include a direct visual feedback and measure of aligner cleanness and the effectiveness of any of the cleaning apparatuses described herein, such as (but not limited to) an ultrasonic cleaning apparatus. Thus, described herein are apparatuses that may act as a platform for a user or dental professional (e.g., orthodontist, general dentist, and researcher) to monitor a user's (e.g. a patient's) oral hygiene, such as identify and monitor bacteria, biofilm, and caries.
[0155] Currently plaque detection relies mostly on dental visits with professional examination and tools. Though recommended twice a year, many people may have fewer visits than ideal. Without effective and in-time removal of dental plaque, plaque build-up may cause many oral disease (caries, gingivitis, periodontitis, and tooth decay). For at-home diagnosis, although plaque disclosing tablets are commercially available, it is not widely adopted due to extra efforts required and user behavior change.
[0156] The methods and apparatuses described herein may provide non-invasive, real-time plaque detection, continuous monitoring, and do not require user behavior change.
[0157] For example,
[0158] In this example, the optical sensor is shown operating on a tooth. Alternatively a sensor may be included a part of a cleaning (or dedicated sensing) apparatus into which an aligner is positioned, in place of the tooth 1805 shown in
[0159] Another example of method and apparatus for detecting plaque includes pH measurement. Tooth decay is known to be strongly associated with localized acidic pH. Acid saliva is around pH 5.0-5.8, moderately acidic saliva is usually pH 6.0-6.6, and healthy saliva is pH 6.8-7.8. The development of plaque and dental caries (e.g., tooth decay) significantly increases at low pH and oxygen-deprived environments. Saliva pH (measured on the floor of the mouth) between caries-free and extreme caries group may vary on average from 7.0 to 6.4. Any of the apparatuses and methods described herein may be configured to detect pH using a pH sensing module including a pH electrode and a reference electrode. Sensing may be performed using a sensor integrated onto the dental appliance (intra-oral sensing) and/or it may be performed after removing the appliance from the mouth, e.g., in a case or other holder including a sensor, such as (but not limited to) a cleaning apparatus as described above. For example, a dental appliance (e.g., aligner) removed from the patient's mouth may be inserted into a holder that includes pH sensing for the saliva on the appliance, particularly on the base of the appliance in closest proximity to the gingival region when the appliance is worn. For example, a holder may include one or more pH sensors (including electrodes, colorimetric sensors, etc.) for detecting pH from saliva on the appliance when inserted into the holder. If a colorimetric indicator is used, the color change may be detected optically (e.g., using an optical sensor) and a readout taken. Multiple readings may be made from different regions of the appliance. These different readings may be used to form an aggregate pH score that may be used as an indicator of dental health (e.g., plaque likelihood).
[0160] Alternatively or additionally, any of these methods an apparatuses may be used with one or more plaque disclosing dyes. Plaque disclosing dyes may work by changing the color of dental biofilm and may provide a contrast between the biofilms and tooth surface. Biofilms may retain large number of dye substances due to the interaction—the polarity difference between the components of the dye and biofilm. Electrostatic interactions (proteins) and hydrogen bonds (polysaccharides) bind the particles together. Surfaces which are biofilm free can be easily rinsed off from discoloration, and surfaces which have biofilms requires the removal of biofilm to get rid of the dye.
[0161] For example,
[0162]
[0163]
[0164] Alternatively or additionally, any of these sensors may be included as part of the dental appliance. For example, a QLF sensing module can be a miniaturized module that contains optical emitter and receiver, MCU, wireless transmission components and battery etc. A QLF sensing module can be permanently attached to an aligner where plaque formation deemed as a high-risk region. Bonding methods can be adhesive, laser welding, ultrasound welding etc. This design allows for continuous plaque detection yet only on the localized tooth surface.
[0165] A QLF sensing module can be designed and fabricated as a removable attachment to an aligner. In such cases, both the QLF module and the aligners shall have mechanical fitting features for positioning, alignment, and attaching. The mechanical fitting features can be snap-fit, sliding rail, twist groove, self-locking pocket etc. The QLF removable module may have a universal interface that is adaptable to different placements along the arch (i.e. buccal, lingual, and occlusal, posterior surface)
[0166] As mentioned above and illustrated in
[0167] As mentioned above, a pH sensor may be included in the apparatus. In some examples, an intra-oral pH sensor may be included in the dental appliance itself.
[0168] Any of these apparatuses may also or alternatively include a plaque-disclosing dye that can be provided as an optional agent for ultrasonic cleaning. The dye may be made from a vegetable dye, such as Phloxine B, and is safe for oral contact. Two-tone plaque disclosing dye may be used and can differentiate between new and old biofilm (usually pink and blue). Three-tone plaque disclosing solution can identify new, old, and acid-producing biofilms. The discoloration mechanism relies on the reaction of dye substance to biofilm. When a dental appliance is in contact with the dye, discoloration indicates the presence of biofilm; otherwise the dyne does not cause discoloration on clean aligners. To remove discoloration on an aligner, the residue biofilm may be removed and rinsed off.
[0169] Disclosing dye can be used in an apparatus reservoir (e.g., an ultrasonic cleaner tank) for dye distribution in the format of either liquid or solid tablets. The container may be made of stainless steel and/or may be resistant of the dye. In apparatuses including ultrasonic cleaning, the ultrasonic vibration of the device offers good distribution of the dye onto an aligner. When the dental appliance is being cleaned in an ultrasonic apparatus with optical viewing window, the user can have direct visual feedback and affirmation of the cleanness. Alternatively or additionally, any of these apparatuses may include a camera of sensor, such as but not limited to: intra-oral dental cameras or the like.
[0170] It should be appreciated that all combinations of the foregoing concepts and additional concepts discussed in greater detail below (provided such concepts are not mutually inconsistent) are contemplated as being part of the inventive subject matter disclosed herein and may be used to achieve the benefits described herein.
[0171] The process parameters and sequence of steps described and/or illustrated herein are given by way of example only and can be varied as desired. For example, while the steps illustrated and/or described herein may be shown or discussed in a particular order, these steps do not necessarily need to be performed in the order illustrated or discussed. The various example methods described and/or illustrated herein may also omit one or more of the steps described or illustrated herein or include additional steps in addition to those disclosed.
[0172] Any of the methods (including user interfaces) described herein may be implemented as software, hardware or firmware, and may be described as a non-transitory computer-readable storage medium storing a set of instructions capable of being executed by a processor (e.g., computer, tablet, smartphone, etc.), that when executed by the processor causes the processor to control perform any of the steps, including but not limited to: displaying, communicating with the user, analyzing, modifying parameters (including timing, frequency, intensity, etc.), determining, alerting, or the like. For example, any of the methods described herein may be performed, at least in part, by an apparatus including one or more processors having a memory storing a non-transitory computer-readable storage medium storing a set of instructions for the processes(s) of the method.
[0173] While various embodiments have been described and/or illustrated herein in the context of fully functional computing systems, one or more of these example embodiments may be distributed as a program product in a variety of forms, regardless of the particular type of computer-readable media used to actually carry out the distribution. The embodiments disclosed herein may also be implemented using software modules that perform certain tasks. These software modules may include script, batch, or other executable files that may be stored on a computer-readable storage medium or in a computing system. In some embodiments, these software modules may configure a computing system to perform one or more of the example embodiments disclosed herein.
[0174] As described herein, the computing devices and systems described and/or illustrated herein broadly represent any type or form of computing device or system capable of executing computer-readable instructions, such as those contained within the modules described herein. In their most basic configuration, these computing device(s) may each comprise at least one memory device and at least one physical processor.
[0175] The term “memory” or “memory device,” as used herein, generally represents any type or form of volatile or non-volatile storage device or medium capable of storing data and/or computer-readable instructions. In one example, a memory device may store, load, and/or maintain one or more of the modules described herein. Examples of memory devices comprise, without limitation, Random Access Memory (RAM), Read Only Memory (ROM), flash memory, Hard Disk Drives (HDDs), Solid-State Drives (SSDs), optical disk drives, caches, variations or combinations of one or more of the same, or any other suitable storage memory.
[0176] In addition, the term “processor” or “physical processor,” as used herein, generally refers to any type or form of hardware-implemented processing unit capable of interpreting and/or executing computer-readable instructions. In one example, a physical processor may access and/or modify one or more modules stored in the above-described memory device. Examples of physical processors comprise, without limitation, microprocessors, microcontrollers, Central Processing Units (CPUs), Field-Programmable Gate Arrays (FPGAs) that implement softcore processors, Application-Specific Integrated Circuits (ASICs), portions of one or more of the same, variations or combinations of one or more of the same, or any other suitable physical processor.
[0177] Although illustrated as separate elements, the method steps described and/or illustrated herein may represent portions of a single application. In addition, in some embodiments one or more of these steps may represent or correspond to one or more software applications or programs that, when executed by a computing device, may cause the computing device to perform one or more tasks, such as the method step.
[0178] In addition, one or more of the devices described herein may transform data, physical devices, and/or representations of physical devices from one form to another. Additionally or alternatively, one or more of the modules recited herein may transform a processor, volatile memory, non-volatile memory, and/or any other portion of a physical computing device from one form of computing device to another form of computing device by executing on the computing device, storing data on the computing device, and/or otherwise interacting with the computing device.
[0179] The term “computer-readable medium,” as used herein, generally refers to any form of device, carrier, or medium capable of storing or carrying computer-readable instructions. Examples of computer-readable media comprise, without limitation, transmission-type media, such as carrier waves, and non-transitory-type media, such as magnetic-storage media (e.g., hard disk drives, tape drives, and floppy disks), optical-storage media (e.g., Compact Disks (CDs), Digital Video Disks (DVDs), and BLU-RAY disks), electronic-storage media (e.g., solid-state drives and flash media), and other distribution systems.
[0180] A person of ordinary skill in the art will recognize that any process or method disclosed herein can be modified in many ways. The process parameters and sequence of the steps described and/or illustrated herein are given by way of example only and can be varied as desired. For example, while the steps illustrated and/or described herein may be shown or discussed in a particular order, these steps do not necessarily need to be performed in the order illustrated or discussed.
[0181] The various exemplary methods described and/or illustrated herein may also omit one or more of the steps described or illustrated herein or comprise additional steps in addition to those disclosed. Further, a step of any method as disclosed herein can be combined with any one or more steps of any other method as disclosed herein.
[0182] The processor as described herein can be configured to perform one or more steps of any method disclosed herein. Alternatively or in combination, the processor can be configured to combine one or more steps of one or more methods as disclosed herein.
[0183] When a feature or element is herein referred to as being “on” another feature or element, it can be directly on the other feature or element or intervening features and/or elements may also be present. In contrast, when a feature or element is referred to as being “directly on” another feature or element, there are no intervening features or elements present. It will also be understood that, when a feature or element is referred to as being “connected”, “attached” or “coupled” to another feature or element, it can be directly connected, attached or coupled to the other feature or element or intervening features or elements may be present. In contrast, when a feature or element is referred to as being “directly connected”, “directly attached” or “directly coupled” to another feature or element, there are no intervening features or elements present. Although described or shown with respect to one embodiment, the features and elements so described or shown can apply to other embodiments. It will also be appreciated by those of skill in the art that references to a structure or feature that is disposed “adjacent” another feature may have portions that overlap or underlie the adjacent feature.
[0184] Terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. For example, as used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items and may be abbreviated as “/”.
[0185] Spatially relative terms, such as “under”, “below”, “lower”, “over”, “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is inverted, elements described as “under” or “beneath” other elements or features would then be oriented “over” the other elements or features. Thus, the exemplary term “under” can encompass both an orientation of over and under. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. Similarly, the terms “upwardly”, “downwardly”, “vertical”, “horizontal” and the like are used herein for the purpose of explanation only unless specifically indicated otherwise.
[0186] Although the terms “first” and “second” may be used herein to describe various features/elements (including steps), these features/elements should not be limited by these terms, unless the context indicates otherwise. These terms may be used to distinguish one feature/element from another feature/element. Thus, a first feature/element discussed below could be termed a second feature/element, and similarly, a second feature/element discussed below could be termed a first feature/element without departing from the teachings of the present invention.
[0187] Throughout this specification and the claims which follow, unless the context requires otherwise, the word “comprise”, and variations such as “comprises” and “comprising” means various components can be co-jointly employed in the methods and articles (e.g., compositions and apparatuses including device and methods). For example, the term “comprising” will be understood to imply the inclusion of any stated elements or steps but not the exclusion of any other elements or steps.
[0188] In general, any of the apparatuses and methods described herein should be understood to be inclusive, but all or a sub-set of the components and/or steps may alternatively be exclusive and may be expressed as “consisting of” or alternatively “consisting essentially of” the various components, steps, sub-components or sub-steps.
[0189] As used herein in the specification and claims, including as used in the examples and unless otherwise expressly specified, all numbers may be read as if prefaced by the word “about” or “approximately,” even if the term does not expressly appear. The phrase “about” or “approximately” may be used when describing magnitude and/or position to indicate that the value and/or position described is within a reasonable expected range of values and/or positions. For example, a numeric value may have a value that is +/−0.1% of the stated value (or range of values), +/−1% of the stated value (or range of values), +/−2% of the stated value (or range of values), +/−5% of the stated value (or range of values), +/−10% of the stated value (or range of values), etc. Any numerical values given herein should also be understood to include about or approximately that value, unless the context indicates otherwise. For example, if the value “10” is disclosed, then “about 10” is also disclosed. Any numerical range recited herein is intended to include all sub-ranges subsumed therein. It is also understood that when a value is disclosed that “less than or equal to” the value, “greater than or equal to the value” and possible ranges between values are also disclosed, as appropriately understood by the skilled artisan. For example, if the value “X” is disclosed the “less than or equal to X” as well as “greater than or equal to X” (e.g., where X is a numerical value) is also disclosed. It is also understood that the throughout the application, data is provided in a number of different formats, and that this data, represents endpoints and starting points, and ranges for any combination of the data points. For example, if a particular data point “10” and a particular data point “15” are disclosed, it is understood that greater than, greater than or equal to, less than, less than or equal to, and equal to 10 and 15 are considered disclosed as well as between 10 and 15. It is also understood that each unit between two particular units are also disclosed. For example, if 10 and 15 are disclosed, then 11, 12, 13, and 14 are also disclosed.
[0190] Although various illustrative embodiments are described above, any of a number of changes may be made to various embodiments without departing from the scope of the invention as described by the claims. For example, the order in which various described method steps are performed may often be changed in alternative embodiments, and in other alternative embodiments one or more method steps may be skipped altogether. Optional features of various device and system embodiments may be included in some embodiments and not in others. Therefore, the foregoing description is provided primarily for exemplary purposes and should not be interpreted to limit the scope of the invention as it is set forth in the claims.
[0191] The examples and illustrations included herein show, by way of illustration and not of limitation, specific embodiments in which the subject matter may be practiced. As mentioned, other embodiments may be utilized and derived there from, such that structural and logical substitutions and changes may be made without departing from the scope of this disclosure. Such embodiments of the inventive subject matter may be referred to herein individually or collectively by the term “invention” merely for convenience and without intending to voluntarily limit the scope of this application to any single invention or inventive concept, if more than one is, in fact, disclosed. Thus, although specific embodiments have been illustrated and described herein, any arrangement calculated to achieve the same purpose may be substituted for the specific embodiments shown. This disclosure is intended to cover any and all adaptations or variations of various embodiments. Combinations of the above embodiments, and other embodiments not specifically described herein, will be apparent to those of skill in the art upon reviewing the above description.