Method and system for controlling fluid flow from a storage tank through a supply line to an end user
10180212 ยท 2019-01-15
Assignee
Inventors
Cpc classification
F02M21/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/7837
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M2200/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M2200/315
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/0379
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D19/0681
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M69/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0678
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/7922
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M21/0215
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17D3/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0239
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0673
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17D3/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method and a system control flow of fluid from a storage tank through a supply line to an end user. The system includes a valve that in its open position allows fluid flow from the storage tank to the end user and closes when the pressure in the fluid supply line drops below a predetermined set point. The storage tank is thereby isolated because the valve prevents fluid from flowing from the storage tank to the supply line when the pressure in the supply line is lower than a predetermined upper limit of the storage tank pressure. An end use that is particularly suited to the present system and method is a fuel storage and supply system for a natural gas powered internal combustion engine.
Claims
1. A method for controlling flow of fluid in a fluid supply line from a fluid storage tank which stores fluid at a storage pressure higher than atmospheric pressure to an end user comprising: (a) allowing fluid to flow within said fluid supply line from said fluid storage tank, through a valve disposed on said fluid supply line, to said end user when a collective fluid pressure within said fluid supply line is greater than a set point corresponding to a predetermined closing force acting on an upper surface of a valve member of the valve, said collective fluid pressure resulting from fluid pressures at a first opening and a second opening of the valve acting in the same direction to exert an opening force on a side opposite the upper surface of the valve member to actuate said valve member to an open position; (b) stopping fluid flow through said fluid supply line when said collective fluid pressure within said fluid supply line at said first opening and said second opening of said valve is less than said set point; (c) preventing fluid within the supply line on the end user side of said valve from flowing back to said fluid storage tank; and (d) increasing pressure of said fluid to a delivery pressure suitable for operating said end user, wherein said set point is selected such that said valve is actuated to said open position when said collective fluid pressure is at a pressure that is less than said delivery pressure and greater than a predetermined upper limit of storage tank pressure operating range to prevent fluid from escaping from said fluid storage tank when fluid pressure in said fluid supply line is below said set point.
2. The method of claim 1 wherein said set point is selected to be lower than a maximum pressure rating for said fluid supply line.
3. The method of claim 1 further comprising relieving pressure from the fluid supply line through a pressure relief valve in fluid communication with the fluid supply line between said valve and said end user.
4. The method of claim 1 wherein said fluid storage tank stores a fuel.
5. The method of claim 4 wherein said end user is an internal combustion engine.
6. The method of claim 4 wherein said fuel is gaseous fuel.
7. The method of claim 6 wherein said gaseous fuel is natural gas.
8. A system for controlling flow of fluid from a fluid storage tank which stores fluid at a storage pressure higher than atmospheric pressure to an end user comprising: (a) a fluid supply line connecting said fluid storage tank to said end user; (b) a valve disposed in said fluid supply line between said fluid storage tank and said end user, said valve actuatable by fluid pressure between an open position and a closed position, said valve actuated into an open position when a collective fluid pressure within said fluid supply line is greater than a set point corresponding to a predetermined closing force acting on an upper surface of a valve member of the valve, said collective fluid pressure resulting from fluid pressure at a first opening and a second opening of said valve acting in the same direction to exert an opening force on a side opposite the upper surface of the valve member to actuate said valve member to an open position, said valve actuated into a closed position when said collective fluid pressure within said fluid supply line at said first opening and said second opening of said valve is less than said set point; (c) a second valve disposed between said valve and said fluid storage tank to prevent fluid within the supply line on the end user side of said second valve from flowing back to said fluid storage tank; and (d) a pump disposed in said fluid supply line between said fluid storage tank and said valve, said pump receiving fluid from said fluid storage tank and increasing pressure of said fluid to a delivery pressure suitable for operating said end user, wherein said set point is selected such that said valve is actuated to said open position when said collective fluid pressure is at a pressure that is less than said delivery pressure and greater than a predetermined upper limit of a storage tank pressure operating range to prevent fluid from escaping from said fluid storage tank when fluid pressure in said fluid supply line is below said set point.
9. The system of claim 8 wherein said set point is selected to be lower than a maximum pressure rating for said fluid supply line.
10. The system of claim 8 further comprising a pressure relief valve in fluid communication with said fluid supply line between said valve and said end user.
11. The system of claim 8 wherein said fluid storage tank stores a fuel.
12. The system of claim 11 wherein said end user is an internal combustion engine.
13. The system of claim 11 wherein said fuel is a gaseous fuel.
14. An engine system comprising: (a) a fuel storage tank defining a volume for storing a gaseous fuel at a storage pressure higher than atmospheric pressure; (b) an internal combustion engine; (c) a fuel supply line fluidly connecting said fuel storage tank to said internal combustion engine; (d) a valve disposed in said fuel supply line between said fuel storage tank and said internal combustion engine, said valve actuatable by fluid pressure between an open position and a closed position, said valve actuated into an open position when a collective fluid pressure within said fuel supply line is greater than a set point corresponding to a predetermined closing force acting on an upper surface of a valve member of the valve, said collective pressure resulting from fluid pressure at a first opening and a second opening of said valve acting in the same direction to exert an opening force on a side opposite the upper surface of the valve member to actuate said valve member to an open position, said valve actuated into a closed position when said collective fluid pressure within said fuel supply line at said first opening and said second opening of said valve is less than said set point; (e) a second valve disposed between said valve and said fluid storage tank to prevent fluid within the supply line on the end user side of said second valve from flowing back to said fluid storage tank; and (f) a pump disposed in said fuel supply line between said fuel storage tank and said valve, said pump receiving gaseous fuel from said fuel storage tank and increasing pressure of said gaseous fuel to a delivery pressure suitable for operating said engine, wherein said set point is selected such that said valve is actuated to said open position when said collective fluid pressure is at a pressure that is an order of magnitude less than said delivery pressure and greater than a predetermined upper limit of said fuel storage tank pressure.
15. The engine system of claim 14 wherein said set point is selected to be lower than a maximum pressure rating for said fluid supply line.
16. The engine system of claim 14 further comprising a system pressure relief valve in fluid communication with said fuel supply line between said valve and said internal combustion engine.
17. The engine system of claim 14 wherein said gaseous fuel is a combustible gas selected from the group consisting of natural gas, hydrogen, propane, ethane, butane, methane, and mixtures thereof.
18. The engine system of claim 14 wherein said gaseous fuel is storable in liquefied form within said fuel storage tank.
19. The method of claim 1 wherein said set point is independent of an operating state of the end user.
20. The method of claim 1 wherein said closing force is generated mechanically.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
DETAILED DESCRIPTION OF PREFERRED EMBODIMENT(S)
(5) The present fluid delivery system comprises a valve that can isolate a storage tank from an end user, but that can also allow fluid flow through the fluid supply line to a pressure relief valve associated with the fluid supply line if the collective fluid pressure in the delivery system which exerts an opening force on a member in the valve is higher than a predetermined set point. The valve is mechanically biased in the closed position and it is operable between an open position and a closed position. When the collective fluid pressure in the delivery system drops below the predetermined set point the valve closes.
(6) The valve described herein is different from known valves used in such systems in that it stays open as long as the collective fluid pressure in the delivery system on both sides of the valve is higher than the predetermined set point. That is, the valve is constructed so that fluid pressure on both sides of the valve can act in the same direction on the valve member to urge it towards an open position against the force exerted by an elastic element and the atmospheric pressure.
(7) The system further comprises a pump disposed between the storage tank and the valve. The pump receives fluid from the storage tank and discharges it at the delivery pressure which is higher than the predetermined set point at which the valve opens. Therefore when the fluid in the supply line is at delivery pressure the valve is open.
(8) Because in the present valve construction, the pressure in the supply line acts against the atmospheric pressure rather than the downstream pressure and because the open flow area through the valve when the valve member is in its open position is large enough, the pressure drop introduced by the fluid flowing through the valve is low compared to the pressure drop that is introduced by some of the other types of valves known to be used in such systems. When the system is shut down, the valve remains open as long as the collective fluid pressure within the valve acting on the valve member is greater than the predetermined set point. This allows fluid to flow to a pressure relief in communication with the supply line on one side of the valve associated with the supply line.
(9) In some applications, under some circumstances, it is normal to keep high pressure fluid in the supply line so that the fluid is immediately available to the end user when the system is re-started. Under other circumstances, for example, if it is known that the system will be shut down for an extended time or if maintenance work is scheduled for the system, the fluid can be drained or vented from the supply line so that the storage pressure is higher than the pressure in the supply line; under these circumstances, fluid flow from the storage tank into the supply line should be avoided, as storage pressure is higher than the fluid pressure in the supply line. When the fluid pressure in the supply line between the valve and the end user is lower than a predetermined upper limit of the storage pressure operating range, the predetermined closing force acting on the valve member is greater than the opening force generated by the collective fluid pressure so that the valve remains closed, preventing fluid from flowing through the valve and out of the storage tank. In a preferred embodiment of the valve, the closing force is generated mechanically, for example, by a spring acting on the valve member.
(10) In an application that is particularly suited to the present method and system, the fluid is a fuel and the end user is an internal combustion engine. The fuel, which is combusted by the internal combustion engine, can be a gaseous fuel such as natural gas, hydrogen, propane, ethane, butane, methane or blends of such gaseous fuels. Under some conditions, gaseous fuels can be harder to ignite than liquid fuels such as diesel. To ignite the gaseous fuel, the engine can employ techniques to assist with fuel ignition. For example, ignition can be assisted by a glow plug or other hot surface provided inside the combustion chamber, by a spark plug, or by the auto-ignition of a small amount of liquid fuel that acts as a pilot fuel. One of the illustrated embodiments shows an engine with a fuel delivery system that comprises a gaseous fuel delivery system and a pilot fuel delivery system.
(11) To simplify the illustration of the system, in the accompanying figures, some components are not shown. Persons familiar with the technology involve here will recognize that the present system also includes additional components, such as, for example, sensors, control valves on the storage tank supply line, components for preventing pressure fluctuations in the system caused by the fluid supply pump, such as accumulators and associated components, and venting lines for the end user.
(12) Referring to the drawings,
(13) Storage tank 110 stores a fluid at a storage pressure, which in this system is a relatively low pressure, compared to the pressure of the fluid that is delivered to end user 114. The pump can be employed to receive fluid from the storage tank where it is held at a storage pressure, and when the end user needs or desires fluid to be introduced to it, the pump is started to increase fluid pressure to a delivery pressure that is higher than the storage pressure. Pump 112 is disposed within storage tank 110 with its inlet immersed in the fluid stored in storage tank 110, but the pump need not be as shown. The pump can be located outside the tank, with a suction line that fluidly connects the storage volume of the tank with the pump inlet.
(14) Storage tank 110 is filled from fill inlet 116 through fill line 118, which is equipped with check valve 120 to allow fluid flow only in the direction from fill inlet 116 to storage tank 110. Storage tank 110 is also connected to primary tank relief valve 122, and also to vent line 124 through secondary tank relief valve 126. Primary tank relief valve 122 can communicate with the storage volume as shown in
(15) Fluid from storage tank 110 is delivered to end user 114 through pump 112 and fluid supply line 133 comprising a first section 134 and a second section 135 which are connected in series and divided by manual shut-off valve 138. Manual shut-off valve 138 is normally open when fluid is being delivered to end user 114, but manual shut-off valve 138 is closed when the system is shut down to prevent fluid flow from storage tank 110 through pump 112 into second section 135 of the fluid supply line, where it might escape from the system if there are breaks in second section 135 of the fluid supply line or leaks in the connections between system components.
(16) Over-pressure check valve 140 is connected in parallel to manual shut-off valve 138 on line 137 to allow fluid trapped in fluid supply line 135 to flow back into first section 134 of the supply line, by-passing closed manual shut-off valve 138, but this arrangement then requires supply line relief valve 142, which is in fluid communication with first section 134 of the supply line, to allow fluid to flow back into storage tank 110 through return lines 136 and 139. Without supply line relief valve 142 and return lines 136 and 139, with the prior art arrangement shown in
(17) Accordingly, disadvantages of the prior art system shown in
(18) Manual shut-off valve 138 could be replaced with a solenoid valve or a check valve that automatically closes when the system is shut-down, but check valves introduce pressure losses to the system, and it is still necessary to provide fluid communication between second section 135 and first section 134 of the supply line and storage tank 110 through over-pressure check valve 140 and supply line pressure relief valve 142.
(19) An improved arrangement for controlling fluid communication between a storage tank and an end user according to the present method and system is illustrated in
(20) Fluid delivery system 200 comprises tank 110 and associated pump 112 for raising the pressure of fluid stored in the tank to a delivery pressure. The system further comprises end user 114 in fluid communication with the storage tank through fluid supply line 133 comprising first section 134 and second section 135. The delivery pressure can reach high values as required by the end user, and under normal operating conditions delivery pressure is much higher than the storage pressure in storage tank 110. Persons familiar with the technology involved here will recognize that pump 112 can be piston pump, a rotary pump, a compressor, or other device that works efficiently with the fluid used in the system. Pump 112 can be placed inside the tank or outside of the tank and it has an inlet that is in fluid communication with the storage volume defined by storage tank 110.
(21) First section 134 and second section 135 of fluid supply line 133 are connected in series and separated by valve 250, with first section 134 of the fluid supply line in fluid communication with the discharge of pump 112 and second section 135 of the fluid supply line in fluid communication with end user 114. Different constructions can be used for valve 250, but it is characterized by being a valve that allows flow from first section 134 of the fluid supply line to second section 135 of the fluid supply line when fluid is being delivered to end user 114 or when there is a need to release fluid through system pressure relief valve 244. Valve 250 is further characterized by being biased in the closed position when fluid pressure in first section 135 of the fluid supply line is lower than a predetermined upper limit of the storage pressure operating range.
(22) Valve 250 can be a solenoid valve that is actuated in response to measured pressure within second section 135 of the fluid supply line, but in preferred embodiments valve 250 has a valve member that is mechanically biased in the closed position but that is movable to an open position when an opening force generated by the collective fluid pressure acting on the valve member is greater than the mechanically generated closing force. When closed, valve 250 isolates storage tank 110 from second section 135 of the fluid supply line and end user 114, and prevents fluid from flowing out of storage tank 110. In preferred embodiments, valve 250 has a simple construction and is configured so that when it is open it does not introduce a high pressure loss to the fuel supply line. An example of such a valve is illustrated in
(23) The predetermined pressure set point at which valve 250 closes is selected so that valve 250 stays closed until the collective fluid pressure which is the result of fluid pressures on both sides of the valve acting in the same direction on the valve member to open the valve is higher than a predetermined upper limit of the storage pressure operating range to prevent fluid leakage from the tank even if the pressure inside the tank fluctuates. Accordingly, the predetermined set point for opening valve 250 is determined based on a predetermined upper limit of the storage pressure operating range plus a margin of error that takes into consideration the pressure fluctuations inside the tank. One of the advantages of the improved system illustrated in
(24) Further explanation is now provided for greater understanding of the present system shown in
(25) When end user 114 is shut down and pump 112 stops, the pressure within fluid supply lines 134 and 135 stays high, at values around the delivery pressure. Valve 250 stays open when end user 114 is operating and also when end user 114 is shut down because the pressure in the fluid supply line is higher than its set closing pressure. If there is a leak in second section 135 of the fluid supply line, the fluid pressure in both fluid supply line sections 134 and 135 drops quickly because the leak connects them to atmospheric pressure. When the pressure in fuel supply line sections 134 and 135 drops below the set closing pressure, valve 250 closes stopping fluid flow into second section 135 of the fluid supply line and further loss of fluid through the leak.
(26) The predetermined set point for actuating valve 250 can be selected to be lower than the maximum pressure rating for fuel supply line 133 to avoid closing valve 250 if the pressure within the supply line fluctuates towards the maximum pressure rating. By keeping valve 250 open in this situation, damage to the supply line can be avoided. The maximum pressure rating for the fuel supply line is higher than the upper limit of the storage pressure operating range.
(27) Shown in
(28) If deployed in the position of valve 250 shown in
(29) The valve illustrated in
(30)
(31) Fluid delivery system 400 comprises storage tank 110, which is a double-walled vacuum insulated storage tank for holding liquefied gas at cryogenic temperatures. Cryogenic piston pump 412 has a suction inlet immersed in the liquefied gas held inside storage tank 110 and a heater can be integrated with the pump assembly to receive the pumped liquefied gas from pump 112 and convert it to a high pressure gas which is discharged into fluid supply line 134.
(32) In the embodiment illustrated in
(33) In preferred embodiments, pump 412 is a piston pump but it can also be another type of pump that can provide the fuel to the engine at the required injection pressure. In other embodiments (not shown), the pump can be placed outside storage tank 110 with a thermally insulated suction line extending from storage tank 110 to the suction inlet of the pump. Storage tank 110 holds the liquefied gaseous fuel that is combusted by the internal combustion engine.
(34) In a preferred embodiment the gaseous fuel is natural gas, but the system can be used with other gaseous fuels such as hydrogen, propane, ethane, butane, methane or mixtures thereof. In the illustrated embodiment the internal combustion engine uses pilot fuel to assist with ignition of the gaseous fuel inside the engine's combustion chambers. The gaseous fuel system illustrated in
(35) Pilot fuel can be stored in pilot fuel storage tank 472 which is provided with pilot fuel pressure relief valve 474 and pilot fuel pump 476 which pumps pilot fuel from tank 472 to engine 470. In fuel injection systems that use a single injection valve for injecting both the gaseous fuel and the pilot fuel it can be desirable to keep the pressure differential between the two fuels within a predetermined margin to reduce the leakage of one fuel into the other fuel. Accordingly, in such systems the pressure of the gaseous fuel is linked to the pressure of the pilot fuel so fluctuations in pilot fuel pressure caused by operation of pump 472 can cause pressure fluctuations in the gaseous fuel supplied to engine 470.
(36) Accumulator 478 can be used to store gaseous fuel under pressure to provide sufficient quantity of gaseous fuel to engine 470. Accumulator 478 is connected to branch line 480, which is connected to supply line 133.
(37) In this embodiment system pressure relief valve 244 is placed on vent line 482 connected to branch line 480 such that it can relieve the overpressure in the system caused by the overpressure in fuel supply line 133 or accumulator 478. Branch line 480 is provided with secondary manual shut-off valve 484 that is closed when the engine is not operating and with secondary check valve 486. System pressure relief valve 244 fluidly communicates with sections 134 and 135 of fuel supply line 133 even when the internal combustion engine is shut down through open valve 250 and secondary check valve 486.
(38) The system for controlling fluid flow from storage tank 110 to engine 470 operates in a similar way to the embodiment illustrated in
(39) With the present system, when the gaseous fuel is stored in liquefied form, it is stored at cryogenic temperatures at a storage pressure lower than around 230 psig (1585.7 kPa). When valve 250 is open, it allows fluid flow from storage tank 110 to engine 470. When engine 470 is shut down and pump 412 stops, the pressure within fluid supply line 133 can remain close to the operating pressure of 4500 psig (31026.4 kPa), and in this situation, valve 250 stays open because the fluid pressure in first and second sections 134 and 135 of the fluid supply line is higher than the set closing pressure for valve 250.
(40) The set point for closing valve 250 can be, for example, around 350 psig (2413.2 kPa), which is higher than the predetermined upper limit of the storage pressure operating range which is generally around 230 psig (1585.7 kPa). If there is a leak in the fuel supply system between valve 250 and engine 470, the pressure in fluid supply line 133 drops quickly.
(41) When the collective pressure acting on the valve member of valve 250 drops below the predetermined set point for closing the valve, valve 250 closes, stopping fluid flow from storage tank 110 to engine 470 and thereby preventing fluid leakage from storage tank 110.
(42) The set point for closing valve 250 can be lower than the maximum pressure rating for sections 134 and 135 of fuel supply line 133, which can be, for example, around 400 psig (2757.9 kPa) such that when the pressure within the supply line fluctuates towards the maximum pressure rating valve 250 can open to allow a small amount of fluid to drain from the supply line until the pressure in sections 134 and 135 drops below the set point, to prevent the fluid supply line from being overpressurized.
(43) While particular elements, embodiments and applications of the present invention have been shown and described, it will be understood, that the invention is not limited thereto since modifications can be made by those skilled in the art without departing from the scope of the present disclosure, particularly in light of the foregoing teachings.