Method and apparatus for feeding a plurality of tread bands in a process for building tyres for vehicle wheels
10179440 ยท 2019-01-15
Assignee
Inventors
Cpc classification
B29D30/30
PERFORMING OPERATIONS; TRANSPORTING
B29D30/0016
PERFORMING OPERATIONS; TRANSPORTING
B29D30/005
PERFORMING OPERATIONS; TRANSPORTING
B29D30/58
PERFORMING OPERATIONS; TRANSPORTING
B29C31/08
PERFORMING OPERATIONS; TRANSPORTING
B29D2030/0038
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29D30/30
PERFORMING OPERATIONS; TRANSPORTING
B65G47/51
PERFORMING OPERATIONS; TRANSPORTING
B29C31/08
PERFORMING OPERATIONS; TRANSPORTING
B29D30/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method and apparatus for feeding a plurality of tread bands in a process for building tires for vehicle wheels. Each tread band initially includes, on a side thereof, a service fabric. The tread bands are initially arranged at different heights. The method includes positioning a first auxiliary conveyor belt of an auxiliary collection device including a plurality of juxtaposed auxiliary conveyor belts at a first height corresponding to the height of a first tread band, then, proceeding with the removal of the service fabric from the first tread band while the first tread band is transferred onto the first auxiliary conveyor belt. The method also includes positioning at least one second auxiliary conveyor belt of the auxiliary collection device at at least one second height corresponding to that of at least one second tread band.
Claims
1. A method for feeding a plurality of tread bands in a process for building tyres for vehicle wheels, comprising: providing an auxiliary collection device comprising a plurality of juxtaposed auxiliary conveyor belts and a plurality of juxtaposed pressing rollers, each pressing roller of said plurality of pressing rollers being juxtaposed over a respective auxiliary conveyor belt of said plurality of auxiliary conveyor belts and movable between a respective rest position and a respective operative position via a respective arm of a plurality of arms pivotally connected to an upright fixedly associated with the plurality of juxtaposed auxiliary conveyor belts; providing a plurality of vertically stacked tread bands, each tread band comprising, on a side thereof, a service fabric, wherein each tread band is positioned at a different height from the other tread bands in a respective shelf of a trolley; positioning a first auxiliary conveyor belt of the auxiliary collection device at a first height corresponding to a height of a first tread band of said plurality of tread bands, wherein prior to positioning the first auxiliary conveyor belt, adjusting a work plane of a separation device to a first plane height corresponding to the first height, the separation device comprising a slide movable along a vertical direction and being configured to separate each tread band from its service fabric; rotating the plurality of arms pivotally connected to the upright together as a unit thereby moving the plurality of pressing rollers from their respective rest positions to their respective operative positions so that said first tread band is pressed; removing a first service fabric from said first tread band while said first tread band is transferred onto said first auxiliary conveyor belt at said first height; positioning a second auxiliary conveyor belt of said auxiliary collection device at a second height corresponding to a height of a second tread band of said plurality of tread bands, wherein said second height is offset from said first height by a vertical distance corresponding to a distance between directly adjacent shelves, wherein prior to positioning the second auxiliary conveyor belt, adjusting the work plane to a second plane height corresponding to the second height; rotating the plurality of arms pivotally connected to the upright together as a unit thereby moving the plurality of pressing rollers from their respective rest positions to their respective operative positions so that said second tread band is pressed; removing a second service fabric from said second tread band while said second tread band is transferred onto said second auxiliary conveyor belt at said second height; and moving, in sequence, said first tread band and said second tread band from said first auxiliary conveyor belt and from said second auxiliary conveyor belt, respectively, toward a forming support.
2. The method according to claim 1, wherein said removing said first service fabric from said first tread band comprises: detaching said first service fabric from a free end portion of a head portion of said first tread band to form a detached end edge of said first service fabric; transferring said head portion of said first tread band onto said work plane; and completing detachment of said first service fabric from said first tread band while said first tread band is transferred from said work plane onto said first auxiliary conveyor belt.
3. The method according to claim 2, wherein said completing detachment of said first service fabric from said first tread band comprises: transferring said head portion of said first tread band from said work plane onto said first auxiliary conveyor belt due to a pulling action exerted on said detached end edge; moving said first auxiliary conveyor belt; and detaching said first service fabric due to the movement of said first auxiliary conveyor belt.
4. The method according to claim 1, wherein said removing said second service fabric from said second tread band comprises: detaching said second service fabric from a free end portion of a head portion of said second tread band to form a detached end edge of said second service fabric; transferring said head portion of said second tread band onto said work plane; and completing detachment of said second service fabric from said second tread band while said second tread band is transferred from said work plane onto said second auxiliary conveyor belt.
5. The method according to claim 4, wherein said completing detachment of said second service fabric from said second tread band comprises: transferring said head portion of said second tread band from said work plane onto said second auxiliary conveyor belt due to a pulling action on said detached end edge; moving said second auxiliary conveyor belt; and detaching said second service fabric due to movement of said second auxiliary conveyor belt.
6. The method according to claim 2, wherein said transferring said head portion of said first tread band onto said work plane comprises: positioning said head portion of said first tread band on said work plane so that said free end portion projects cantilevered from said work plane; and pulling said detached end edge of said first service fabric.
7. The method according to claim 1, wherein said moving, in sequence, said first tread band and said second tread band from said first auxiliary conveyor belt and from said second auxiliary conveyor belt, respectively, toward the forming support comprises: transferring, in sequence, said first tread band and said second tread band onto a feeding conveyor belt; and transferring, in sequence, said first tread band and said second tread band from said feeding conveyor belt onto the forming support.
8. The method according to claim 7, wherein said transferring, in sequence, said first tread band and said second tread band onto said feeding conveyor belt, comprises: transferring, in sequence, said first tread band onto a first feeding conveyor belt; transferring said first tread band from said first feeding conveyor belt to a second feeding conveyor belt arranged between said first feeding conveyor belt and the forming support; and transferring said second tread band onto said first feeding conveyor belt.
9. The method according to claim 8, wherein the step of transferring said second tread band onto said first feeding conveyor belt is carried out, at least in part, simultaneously with the step of transferring said first tread band from said first feeding conveyor belt to said second feeding conveyor belt.
10. The method according to claim 8, comprising transferring said second tread band from said first feeding conveyor belt to said second feeding conveyor belt at least in part simultaneously with transferring said first tread band from said second feeding conveyor belt to the forming support.
11. The method according to claim 7, comprising, before said transferring in sequence said first tread band and said second tread band from said feeding conveyor belt onto the forming support, bringing said first auxiliary conveyor belt and said second auxiliary conveyor belt, respectively, to a predetermined height based on a height at which said feeding conveyor belt is located.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further characteristics and advantages of the present invention will become clearer from the following detailed description of preferred embodiments thereof, made with reference to the attached drawings. In such drawings:
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF THE INVENTION
(6) In
(7) Preferably (but not exclusively), the aforementioned tyres are intended to be mounted on heavy load vehicle wheels, as defined at the beginning of this description.
(8) The feeding direction of the tread bands 100 towards the forming support 500 is indicated in
(9) For the sake of clarity of illustration, in
(10) The forming support 500 is preferably a substantially cylindrical drum. As illustrated in detail in
(11) The tread bands 100 are preferably made through an extrusion process of a compound made from elastomeric material.
(12) In the specific case in which the tyre is intended to be mounted on a heavy load vehicle wheel, each tread band 100 preferably has the following dimensions: length comprised between about 1.5 meters and about 5 meters, preferably between about 2 meters and about 4 meters, more preferably between about 2.5 meters and about 3.5 meters; width comprised between about 100 mm and about 500 mm, preferably between about 130 mm and about 350 mm.
(13) Each tread band 100 also has a weight between about 15 kg and about 40 kg, preferably between about 20 kg and about 35 kg.
(14) A service fabric 100a, illustrated only in
(15) With reference to
(16) The storage device 10 in particular comprises a trolley 11 movable on the floor S. The trolley 11 is provided with a plurality of shelves 15 arranged at different heights with respect to the floor S. Each shelf 15 is intended to support a respective tread band 100.
(17) For the sake of clarity of illustration, reference numeral 15 is associated with just some of the aforementioned shelves. In
(18) As illustrated in
(19) Each shelf 15 takes up the open position after the tread band 100 supported by it has been picked up, in order to then be able to pick up the tread band 100 supported by the shelf 15 immediately below.
(20) Again with reference to
(21) The separation device 20 comprises a slide 21, better illustrated in
(22) The vertical movement of the slide 21 is illustrated in
(23) As illustrated in
(24) Due to the command imparted by the motor group 22, the work plane 23 can be positioned at a plurality of different heights, such heights being selected depending on the height of the tread band 100 that it is wished to pick up from the storage device 10.
(25) A pulling device 24 of the service fabric 100a is mounted on the slide 21. The pulling device 24 is thus movable along the vertical direction integrally with the work plane 23.
(26) In the exemplifying embodiment herein illustrated, the pulling device 24 comprises a pair of rollers 25a, 25b, both mounted in a fixed position on the slide 21. At least one of the aforementioned rollers 25a, 25b is a motorised roller. The pulling device 24 further comprises an idle contrast roller 25c. The contrast roller 25c is movable between an operative position in which it is in a position proximal to the rollers 25a, 25b (such a position is illustrated with a broken line in
(27) The movement of the contrast roller 25c between the aforementioned operative position and rest position is obtained upon command of an actuator 26 which, in the exemplifying embodiment illustrated here, is of the pneumatic type. The actuator 26 is pivoted, at one end thereof, to the slide 21 at a hinge 26a and, at the opposite end thereof, to an end of a lever 27. The other end of the lever 27 is pivoted to the slide 21 at a hinge 28. The hinge 28 is also pivoted to an end of another lever 29 fixedly connected to the lever 27, whereas the opposite end of the lever 29 is coupled with the contrast roller 25c.
(28) The assembly comprising the actuator 26 and the levers 27 and 29 thus defines an articulated kinematic mechanism capable of being moved between a rest configuration, illustrated with a solid line in
(29) As illustrated in
(30) Again with reference to
(31) The auxiliary device 30 is preferably housed in a recess R of the floor S having a predetermined depth P. Such an auxiliary device 30 comprises a plurality of juxtaposed auxiliary conveyor belts 31 (four conveyor belts 31 in the example illustrated here) which are movable integrally with one another along the vertical direction upon command of a suitable motor group 32 through a suitable motion transfer device 33 (
(32) For the sake of clarity of illustration, in
(33) The movement of the auxiliary conveyor belts 31 along the vertical direction is illustrated in
(34) Due to the command imparted by the motor group 32, each auxiliary conveyor belt 31 can be positioned at a plurality of different heights depending on the height at which the work plane 23 is positioned and, therefore, on the height of the tread band 100 that it is wished to pick up from the storage device 10.
(35) The auxiliary conveyor belts 31 are substantially parallel to one another and are supported by a frame comprising a plurality of uprights 34.
(36) Each auxiliary conveyor belt 31 is defined by a respective belt-shaped element closed in a loop around two opposite support rollers 31a. For the sake of clarity of illustration, in
(37) The rotation of the aforementioned belt-shaped element around the support rollers 31a causes the movement of the auxiliary conveyor belts in the longitudinal direction, indicated in
(38) The auxiliary device 30 further comprises, at an end thereof proximal to the separation device 20, a plurality of juxtaposed pressing rollers 36, each pressing roller 36 being juxtaposed over a respective auxiliary conveyor belt 31 and being movable between a rest position, illustrated with a solid line in
(39) In the exemplifying embodiment illustrated here, each pressing roller 36 is associated with an end of a respective arm 36a. All of the arms 36a are pivoted to an upright 37 which is fixedly associated with the auxiliary conveyor belts 31. The arms 36a are also associated, at an end opposite to the one in which the pressing rollers 36 are mounted, with a shaft 38 movable along the vertical direction upon the command of a suitable motor member 39. For the sake of clarity of illustration, reference numeral 36a is associated just with one of the aforementioned arms.
(40) Due to the movement of the shaft 38 all of the arms 36a rotate as a unit with each other around the respective pivoting axes to the upright 37, thus moving the pressing rollers 36 from their rest position to their operative position and vice-versa.
(41) As illustrated in
(42) The feeding device 40 comprises a pair of feeding conveyor belts 41a, 41b that are substantially identical, arranged in series along the feeding direction A.
(43) The feeding conveyor belt 41a is arranged in a position proximal to the auxiliary device 30. The feeding conveyor belt 41b is arranged downstream of the feeding conveyor belt 41a along the feeding direction A; it is thus in a position proximal to the forming support 500.
(44) Each feeding conveyor belt 41a, 41b is defined by a respective belt-shaped element closed in a loop around two opposite support rollers 45a, 45b. The rotation of the aforementioned belt-shaped element around the respective support rollers 45a, 45b causes the movement of the respective feeding conveyor belt 41a, 41b in the longitudinal direction, indicated in
(45) The movement of each of the feeding conveyor belts 41a, 41b in the longitudinal direction takes place upon command of a respective motor member 42a, 42b. The feeding conveyor belts 41a, 41b are thus movable in the longitudinal direction independently from one another.
(46) The feeding conveyor belts 41a, 41b are supported by a frame 43 comprising a plurality of uprights 43a.
(47) A guiding and centring device 50 for guiding and centring the tread bands 100 coming from the auxiliary device 30 is provided between the auxiliary device 30 and the feeding conveyor belt 41a. Such a guiding and centring device 50 is fixedly associated with the frame 43 and comprises a plurality of rollers 51 arranged parallel to one another with respective rotation axes perpendicular to the feeding direction A.
(48) Downstream of the feeding conveyor belt 41b a deposition device 60 for depositing the tread bands 100 onto the forming support 500 is provided. Such a deposition device 60 is pivoted to an end of the frame 43 proximal to the forming support 500 and comprises a plurality of rollers 61 arranged parallel to one another with respective rotation axes perpendicular to the feeding direction A.
(49) The deposition device 60 is movable, upon command of a suitable motor member 62, between a rest position (illustrated in
(50) A preferred embodiment of a method for feeding a plurality of tread bands 100 on the forming support 500 in a process for building tyres for vehicle wheels, preferably for heavy load vehicle wheels, in accordance with the present invention, will be now described. Such a process can be carried out with the apparatus 1 described above.
(51) With reference to
(52) The tread bands 100 are sequentially picked up from the respective shelves 15 and transferred onto respective auxiliary conveyor belts 31 of the auxiliary device 30.
(53) Once a tread band 100 has been picked up from a shelf 15 of the storage device 10, such a shelf is made to rotate around the respective hinge and brought to an open position so as to allow the operator to pick up the tread band 100 arranged on the shelf 15 immediately below.
(54) During the movement between storage device 10 and auxiliary device 30 each tread band 100 is removed of the respective service fabric at the separation device 20.
(55) Once the auxiliary device 30 has been filled with a plurality of tread bands 100 deprived of service fabric 100a, the tread bands 100 are sequentially transferred from the auxiliary device 30 to the forming support 500 passing in order through the guiding and centring device 50, the feeding device 40 and the deposition device 60.
(56) With particular reference to
(57) The operator then adjusts the height of the work plane 23 so that it is brought to a height substantially equal to the height of the shelf 15 from which it is wished to pick up the tread band 10. Such adjustment is carried out by commanding a suitable activation software of the motor 22, which in turn commands the upward/downward movement of the slide 21.
(58) Once the work plane 23 has been positioned at the desired height, the operator activates the auxiliary device 30. In particular, once the height of the work plane 23 has been detected, the automatic upward/downward movement of the auxiliary conveyor belts 31 is commanded until an auxiliary conveyor belt 31 is positioned at the same height as the work plane 23.
(59) With reference to
(60) Such a detached end edge 100a is then brought close to the rollers 25a. By acting on a safety pedal, the operator actuates the actuator 26 which in turn commands the movement of the contrast roller 25c from the work position to the operative position thereon, illustrated in
(61) Once the transferring of the tread band 100 on the auxiliary conveyor belt 31 is completed, the operator goes back towards the trolley 11 to proceed with the transferring operations of a second tread band 100 from a second shelf 15 of the trolley 11 on the work plane 23 of the separation device 20 and, from here, to a second auxiliary conveyor belt 31 of the auxiliary device 30, with simultaneous removal of the service fabric 100a from the second tread band. The aforementioned transferring comprises the positioning of the work plane 23 at a second height substantially equal to that at which the second shelf 15 is located, the automatic positioning of the second auxiliary conveyor belt 31 at such a second height and the repetition of the operations described above.
(62)
(63) The operations described above are repeated until respective tread bands 100 are loaded on all of the auxiliary conveyor belts 31 of the auxiliary device 30.
(64) Thereafter, the aforementioned first tread band 100 is transferred, due to the movement of the auxiliary conveyor belt 31, on the feeding device 40.
(65) Such transferring comprises the prior positioning of the aforementioned first auxiliary conveyor belt 31 at a height corresponding to that of the free end of the guiding and centring device 50. The first tread band 100 thus passes through the guiding and centring device 50 and is transferred at first above the first feeding conveyor belt 41a and then above the second feeding conveyor belt 41b. In such an operative stage the feeding conveyor belts 41a and 41b are moved along the respective longitudinal directions La and Lb. The tread band 100 is then transferred on the deposition device 60, which is brought into its operative position indicated with a solid line in
(66) During or after the transferring of the tread band 100 on the feeding conveyor belt 41b, before or during the deposition of the aforementioned tread band 100 on the forming support 500, the process continues with the loading on the feeding conveyor belt 41a of a second tread band 100 and with the subsequent depositing of the latter on the forming support (after removal of the crown structure which has been built thereon previously), repeating the operations described above with reference to the first tread band 100.
(67) The aforementioned operations are repeated for all of the tread bands provided on the auxiliary device 30.
(68)
(69) Through the method described above it is possible to reach an operative configuration in which on each feeding conveyor belt 41a, 41b and on each auxiliary conveyor belt 31 a respective tread band 100 is loaded. There is thus the possibility of storing a plurality (six in the exemplifying embodiment described here and illustrated in the drawings) of tread bands 100 deprived of service fabric 100a before proceeding with the depositing of each of them on the forming support 500. It is thus possible to have an advantageous concentration of the operations of preparing and loading the tread bands 100 on the apparatus 1 in a single production stage, thus leaving the operator a period of free time that is sufficiently long to allow him to dedicate himself to other operations.
(70) Of course, a man skilled in the art can bring further modifications and variants to the invention described above in order to satisfy specific and contingent application requirements, said variants and modifications in any case being within the scope of protection as defined by the following claims.