Monitoring system for detecting occurrence of leakage current and/or relay short-circuit condition in an electrical system
10180459 ยท 2019-01-15
Assignee
Inventors
Cpc classification
H02H3/17
ELECTRICITY
H02H3/044
ELECTRICITY
International classification
G01R31/327
PHYSICS
H02H3/17
ELECTRICITY
Abstract
A monitoring system is applied to an electrical system, which includes a DC power source and an electrical apparatus that is connected to the DC power source by a pair of electric power leads incorporating respective switches. To detect leakage current from the DC power source, a low-frequency AC signal is applied via a large-capacitance capacitor to a specific connection position, between a first terminal of the DC power source and the corresponding switch, and the resultant voltage of that signal is measured. To detect a short-circuit failure of one or both of the switches, a high-frequency AC signal is applied via a low-capacitance capacitor to the specific connection position, and the resultant signal voltage is measured. Judgement as to occurrence of leakage current and/or short-circuit failure is based on the measured signal voltage values.
Claims
1. A monitoring system for application to an electrical system, the electrical system comprising a DC power source, first and second electric power leads which connect respective first and second terminals of the DC power source to an electrical apparatus and first and second switches respectively incorporated in the first and second electric power leads; the monitoring system comprising a signal generating section which is controlled to generate an AC signal and is electrically coupled to a specific circuit section of the electrical system, the specific circuit section comprising the DC power source and portions of the first and second electric power leads disposed between the first and second switches and first and second terminals respectively of the DC power source, a voltage measurement section electrically coupled to the specific circuit section, for measuring a voltage of the AC signal, and a judgement section configured for judging, based on measurement results obtained by the voltage measurement section, whether a leakage current is flowing from the DC power source and whether at least one of the first and second switches is in a short-circuit failure condition; wherein the monitoring system comprises an electrically conducting member which is at a ground potential and is insulated from the electric power leads, and comprises at least two capacitors connected between the electrically conducting member and respective ones of the first and second electric power leads, at respective positions on an opposite side of each of the first and second electric power leads from the first and second switches; and wherein when the judgement section is judging whether a leakage current is flowing from the DC power source, the signal generating section generates the AC signal as a low-frequency AC signal having a relatively low frequency, while when the judgement section is judging whether at least one of the first and second switches is in a short-circuit failure condition and, the signal generating section generates the AC signal at a higher frequency than the low-frequency AC signal.
2. The monitoring system according to claim 1, wherein the voltage measurement section comprises a leakage current detection-use measurement section which measuries a voltage of the low-frequency AC signal and a short-circuit detection-use measurement section which measures a voltage of the high-frequency AC signal, and wherein the monitoring system comprises a leakage current detection-use capacitor, connected between the leakage current detection-use measurement section and a specific position in the specific circuit section of the electrical apparatus, and a short-circuit detection-use capacitor, connected between the short-circuit detection-use measurement section and the specific position in the specific circuit section of the electrical apparatus; the leakage current detection-use capacitor having a higher capacitance value than the short-circuit detection-use capacitor.
3. The monitoring system according to claim 2, wherein the short-circuit detection-use capacitor is a non-polarity type of capacitor, permitting reversal of polarity of a voltage applied between terminals thereof.
4. The monitoring system according to claim 2, wherein the leakage current detection-use capacitor is an electrolytic capacitor.
5. The monitoring system according to claim 2, wherein the specific position in the specific circuit section of the electrical apparatus is predetermined as being a position at which a reversal in polarity of potential does not occur during operation of the electrical system.
6. The monitoring system according to claim 5, wherein the specific position in the specific circuit section of the electrical apparatus is at an identical potential to that of a negative terminal of the DC power source.
7. The monitoring system according to claim 2, wherein the short-circuit detection-use capacitor comprises a pair of capacitors connected in series between a positive terminal and a negative terminal of the DC power source, and wherein the short-circuit detection-use measurement section is connected to a junction point between the pair of capacitors.
8. The monitoring system according to claim 1, wherein the capacitors connected between the electrically conducting members and the first and second electric power leads are constituted by stray capacitances.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF PREFERRED EMBODIMENTS
(16) Each of the following embodiments of a monitoring system is a vehicle-mounted system, installed in an electric vehicle or hybrid vehicle, etc.
First Embodiment
(17) A first embodiment of monitoring system will be described referring to
(18) The monitoring system consists of capacitors 5, a signal generating section 6, a voltage measurement section 7, and a judgement section 8. The capacitors 5 are connected to an electrically conducting member 12, as described in the following.
(19) The electrical system 1 includes a main circuit section 4, having the DC power source 10, a pair of electric power leads 2p, 2n, and a pair of switches 3p, 3n within a relay 30. The electric power leads 2p, 2n are connected between the DC power source 10 and an electrical apparatus 11, and the switches 3p, 3n are respectively connected in the electric power leads 2p, 2n.
(20) The electrical apparatus 11 consists of a voltage step-up apparatus 11a and a power inverter 11b. The electric power lead 2p includes a first section which is connected between the positive terminal 101 of the DC power source 10 and the switch 3p, and a second section connected between the switch 3 and the voltage step-up apparatus 11a. The switch 3n is connected between the negative terminal 102 of the DC power source 10 and the power inverter 11b.
(21) The electrically conducting member 12 is insulated from the electric power leads 2p, 2n and is connected to ground potential. The capacitors 5 are respectively connected between the electrically conducting member 12 and those parts of the electric power leads 2p, 2n on the opposite side from the switches 3p, 3n (i.e., which are connected on the side of the electrical apparatus 11).
(22) The DC power source 10, the part of the electric power lead 2p connected between the switch 3p and the positive terminal 101 of the DC power source 10, and the part of the electric power lead 2n connected between the switch 3n and the negative terminal 102 of the DC power source 10 are collectively referred to as the main circuit No. 1 section 41 in the following.
(23) The signal generating section 6 is controlled to selectively generate a high-frequency AC signal S.sub.L and a low-frequency AC signal S.sub.L, which are transferred via a leakage current detection-use capacitor 13 to the part of the main circuit No. 1 section 41 that is connected to the negative terminal 102 of the DC power source 10. The judgement section 8 judges whether the DC power source 10 has a leakage current, and whether there is a short-circuit failure condition of at least one of the switches 3p, 3n.
(24) Control of the signal generating section 6, voltage measurement section 7, and judgement section 8 of the monitoring circuit section, during monitoring operation, is performed by a processor (not shown in the drawings) which executes a program stored in memory beforehand.
(25) When monitoring is being performed to judge whether there is a leakage current from the DC power source 10, the signal generating section 6 is controlled to generate the low-frequency AC signal S.sub.L, having a relatively low frequency. When monitoring is being performed to judge whether there is a short-circuit failure of a switches 3p, 3n, the signal generating section 6 is controlled to generate the high-frequency AC signal S.sub.H, having a higher frequency than the low-frequency AC signal S.sub.L (see
(26) This embodiment is installed in an electric vehicle or hybrid vehicle, which is assumed to have an electrically conductive body, and the electrically conducting member 12 is constituted by the body of the vehicle, which is connected to the ground potential of the electrical systems of the vehicle.
(27) During operation of the 3-phase AC motor-generator 19 as a motor, with this embodiment, the voltage step-up apparatus 11a performs voltage step-up of the output voltage from the DC power source 10 and the power inverter 11b converts the stepped-up DC power from the voltage step-up apparatus 11a to AC power, which is applied to drive the 3-phase AC motor-generator 19.
(28) The voltage step-up apparatus 11a includes a filter capacitor 111, a reactor 112, diodes 113 and switch elements 114. The switch elements 114 execute switching operations, in conjunction with the reactor 112, for performing voltage step-up of the output from the DC power source 10.
(29) A smoothing capacitor 18 is connected between the electric power lead 2n and the third section of the electric power lead 2p (i.e., is connected across the output from the voltage step-up apparatus 11a), and a charging apparatus 16 is connected in parallel with the smoothing capacitor 18. Before the switches 3p, 3n are set to the on (i.e., closed) state, the smoothing capacitor 18 is charged by using the charging apparatus 16. As a result, a surge of current is prevented when the switches 3p, 3n become set to the on state.
(30) In
(31) The capacitors 5, connected between the electrically conducting member 12 and those parts of the electric power leads 2p, 2n on the opposite side from the switches 3p, 3n, serve to pass electrical noise (generated by the electrical apparatus 11) to ground.
(32) The switches 3p, 3n in the relay 30 are actuated in common by a single electromagnetic coil 31 of the relay 30. When a current is passed through the electromagnetic coil 31, both of the switches 3p, 3n are operated to the on state.
(33) Further as shown in
(34) The leakage current detection-use capacitor 13 is an electrolytic capacitor. The short-circuit detection-use capacitor 14 is a non-polarity type of capacitor, i.e., whose terminal voltage can be reversed without danger of damage to the capacitor, and which with this embodiment is a ceramic capacitor.
(35) The signal generating section 6 is connected between the leakage current detection-use capacitor 13 and the leakage current detection-use measurement section 71. While leakage current monitoring of the DC power source 10 is being performed, the low-frequency AC signal S.sub.L is generated by the signal generating section 6. If there is no leakage current from the DC power source 10, only a substantially low value of the low-frequency AC signal S.sub.L can pass through the resistors R1I. In that case as shown in
(36) However if a leakage current flows from the DC power source 10 (that is, the resistors R1 attain an excessively low value), the low-frequency AC signal S.sub.L will flow through the leakage current detection-use capacitor 13 and the resistors R1 to the electrically conducting member 12, i.e., to ground, as shown in
(37) It is possible that one or both of the switches 3p, 3n may by in a short-circuit failure condition while leakage current monitoring is being performed. This is illustrated by the example of
(38) With the example of
(39) If it is judged that there is no leakage current from the DC power source 10, short-circuit failure monitoring of the pair of switches 3p and 3n is performed. In this case, the signal generating section 6 generates the high-frequency AC signal S.sub.H as described above. If there is no short-circuit failure of either of the pair of switches 3p and 3n, as illustrated in
(40) Further, as shown in
(41)
(42) Next in step S6, the peak voltage Vp of the signal S.sub.H is measured, and step S7 is then executed. In step S7, a decision is made as to whether Vp is above the No. 2 threshold value V2. If there is a YES decision, step S8 is then executed, to notify the user that there is short-circuit failure of at least one of the pair of switches 3p and 3n. If there is a NO decision in step S7, step S9 is then executed, in which charging of the smoothing capacitor 18 is performed using the charging apparatus 16 (see
(43) The effects obtained by this embodiment will be described in the following.
(44) With the embodiment, capacitors 5 are provided between the electrically conducting member 12 and the parts of the electric power leads 2p, 2n that connect the switches 3p, 3n to the electrical apparatus 11. During leakage current monitoring of the DC power source 10, the low-frequency AC signal S.sub.L is generated, and when short-circuit failure monitoring of the switches 3p, 3n is being performed, the high-frequency AC signal S.sub.H is generated. During the short-circuit failure monitoring, the capacitors 5 have a low impedance to the high-frequency AC signal S.sub.H. Hence as shown in
(45) When performing leakage current monitoring of the DC power source 10, with the low-frequency AC signal S.sub.L being generated, if there is a leakage current from the DC power source 10 (the condition illustrated in
(46) As a result of using both the high-frequency AC signal S.sub.H and low-frequency AC signal S.sub.L, leakage current monitoring and short-circuit failure monitoring can be respectively performed irrespective of whether or not there is currently a short-circuit failure of either of the switches 3p, 3n. Specifically, if the low-frequency AC signal S.sub.L alone were to be utilized for both the short-circuit failure monitoring and the leakage current monitoring, then during the short-circuit failure monitoring, the low-frequency AC signal S.sub.L would not flow to ground through the capacitors 5, so that it would be impossible to judge whether there is a short-circuit failure of a switch 3p and/or 3n. Such a problem is avoided with the above embodiment, by using the low-frequency AC signal S.sub.L during leakage current monitoring and using the high-frequency AC signal S.sub.H during short-circuit failure monitoring. During the short-circuit failure monitoring, if there is a short-circuit failure of a switch 3p and/or 3n, the high-frequency AC signal S.sub.H will flow through the switch(es)concerned to ground. During the leakage current monitoring, since the low-frequency AC signal S.sub.L cannot be passed by (is substantially blocked by) the capacitors 5, the leakage current monitoring will be unaffected irrespective of whether or not there is a short-circuit failure of a switch 3p and/or 3n, i.e., the short-circuit failure condition will not result in significant error in judging whether there is a leakage current.
(47) Furthermore as shown in
(48) Moreover with the above embodiment, the short-circuit detection-use capacitor 14 is a non-polarity type of capacitor. Hence the short-circuit detection-use capacitor 14 can be connected to any position in the main circuit No. 1 section 41, thereby increasing freedom of design. If for example an electrolytic capacitor were to be used as the short-circuit detection-use capacitor 14, as in the reference example of
(49) However with the above embodiment, in which the short-circuit detection-use capacitor 14 is a non-polarity type of capacitor, it can safely be connected to positions at which the voltage may become reversed in polarity. Hence, enhanced freedom of design is achieved. The high-frequency AC signal S.sub.H is used when performing short-circuit failure monitoring. Thus even if the short-circuit detection-use capacitor 14 has a small capacitance value, it presents only a low impedance to that signal. A ceramic capacitor or film capacitor may be used as the short-circuit detection-use capacitor 14, and may be connected to any arbitrary position in the main circuit No. 1 section 41. For example as shown in
(50) Furthermore with the above embodiment as shown in
(51) With the above embodiment, the voltage measurement section measures the peak voltage Vp of the high-frequency AC signal S.sub.H and of the low-frequency AC signal S.sub.L. However it would be equally possible to measure the average values of the signals S.sub.H and S.sub.L.
(52) With the above embodiment, the capacitors 5 consist of discrete components which are connected between the electric power leads 2p, 2n and the electrically conducting member 12. However it would be equally possible for the function of the capacitors 5 to be performed by stray capacitances. Specifically, by making the spacing between the electric power leads 2p, 2n and the electrically conducting member 12 sufficiently narrow, a sufficiently high value of stray capacitance could be obtained, to serve as the capacitors 5.
Second Embodiment
(53) A second embodiment will be described, using the same reference numerals as for the
(54) As for the first embodiment, the short-circuit detection-use capacitor 14 of this embodiment is a ceramic capacitor. With the second embodiment as shown in
Third Embodiment
(55) A third embodiment is a modification of the circuit configuration of the monitoring system of the first embodiment. With the third embodiment as shown in
(56) Such a configuration ensures a reduced amount of variation in the potential that is measured by the short-circuit detection-use measurement section 72 at the junction point 145, by comparison with the connection point A of the first embodiment. There is thus a reduced possibility that an excessive level of electrical noise will be measured by the short-circuit detection-use measurement section 72. Specifically, when the short-circuit detection-use capacitor 14 is connected to the connection point A (position at the same potential as the negative terminal 102 of the DC power source 10), or is connected to a position at the same potential as the positive terminal 101 of the DC power source 10, as with the second embodiment (see
Fourth Embodiment
(57) With a fourth embodiment, as shown in
(58) Although the invention has been described with respect to specific embodiments, the scope of the invention is not limited to these, and various modifications or alternative embodiments may be envisaged.
(59) In particular, the invention is not limited in application to a vehicle-installed apparatus, in which the body of the vehicle serves the function of the electrically conducting member 12, to which the capacitors 5 are connected (or which serves to form the capacitors 5 as stray capacitances). It is only necessary that the capacitors 5 be connected between each of the electric power leads 2p, 2n (at positions on the opposite side of the corresponding switches 3p, 3n from the DC power source) and a conductor which is at ground potential.