STENT AND METHOD AND DEVICE FOR FABRICATING THE STENT

Abstract

Device, system and method for fabricating a stent, the device including a reservoir that provides a supply of particles; an appliance having a high pressure generator that generates a particle beam from the supply of particles; a transport conduit that transports the particle beam; and a nozzle connected to the transport conduit that jets the particle beam outward from the device, where the nozzle is configured for insertion into a stent.

Claims

1. A device for fabricating a stent, the device comprising: a) a reservoir that provides a supply of particles; b) an appliance comprising a high pressure generator that generates a particle beam from the supply of particles; c) a transport conduit that transports the particle beam; and d) a nozzle connected to the transport conduit that jets the particle beam outward from the device, wherein the nozzle is configured for insertion into a stent.

2. The device of claim 1, wherein the particles comprise sand or pellets.

3. The device of claim 1, wherein the nozzle is configured to scatter the particle beam to strike struts of a stent laterally along a luminal surface.

4. The device of claim 1, wherein the nozzle is configured to scatter the particle beam in a pattern that irradiates a plurality of strut edges simultaneously when the plurality of strut edges lie within a same section of a stent that is perpendicular to the longitudinal direction of the stent.

5. A system for fabricating a stent, the system comprising: a) a stent comprising a plurality of struts with strut edges lying within a same section that is perpendicular to the longitudinal direction of the stent; and b) the device of claim 1.

6. A method of fabricating a stent, the method comprising: a) providing a stent comprising a plurality of struts with strut edges lying within a same section that is perpendicular to the longitudinal direction of the stent; b) providing the device of claim 1; c) inserting the nozzle into a first end of the stent; and d) simultaneously irradiating the plurality of strut edges to simultaneously round the edges.

7. The method of claim 6, further comprising: e) inserting the nozzle into a second end of the stent; and f) simultaneously irradiating another plurality of strut edges of the same struts, thereby forming opposing rounded edges.

8. The method of claim 6, further comprising: e) inserting the nozzle into a second end of the stent; and f) simultaneously irradiating a different plurality of strut edges of different struts, thereby forming a bidirectional stent.

9. The method of claim 6, wherein the plurality of strut edges and the plurality of different strut edges are mirror images.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The invention is described below based on the attached drawings. In the drawings:

[0036] FIG. 1 illustrates a section of a possible support structure of a stent according to the invention.

[0037] FIG. 2 illustrates a cross section of a conventional strut in use running perpendicular to the longitudinal direction of the stent.

[0038] FIG. 3 illustrates the cross section of a strut designed according to the invention and running perpendicular to the longitudinal direction of the stent;

[0039] FIG. 4 illustrates a schematically drawn stent comprising a nozzle inserted therein and particle beam.

[0040] FIG. 5 is a schematic view showing individual treatment stages of the strut.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0041] FIGS. 1 and 2 illustrate struts 200 such as those conventionally used in the support structure or lattice structure 110 of a stent 100. The invention here is not restricted to the design of the lattice structure 110 illustrated in FIG. 1; instead, the invention can comprise all stent structures that have struts and in which the longitudinal sections have at least one directional component that runs in the radial circumferential direction of the stent. This refers to those longitudinal sections 220 that, as shown in FIG. 1, do not run parallel to the longitudinal axis 150 of stent 100. This thus refers to longitudinal sections 220 that obviously run in a radial circumferential direction but also to the longitudinal sections that run obliquely relative to the longitudinal axis since these longitudinal sections have also a directional component that runs perpendicular to the longitudinal axis.

[0042] It is thus evident in FIG. 2 that the surfaces of the strut facing the outside of the stent, that is, the mural surfaces that contact the vascular wall 210, do not have any curvature in the cross section shown. This means that these surfaces are curved only in one direction, specifically, about longitudinal axis 150. In the stent according to the invention, curvature of the mural strut surfaces is not affected about axes that are perpendicular to longitudinal axis 150.

[0043] The invention is made clear in particular by comparison of the cross-sectional shape of the strut in FIG. 3 and the conventional cross-sectional shape in FIG. 2. Because of the luminal edges 223 on conventional strut 200, as shown in FIG. 2, a turbulence 213 of the blood stream 211 is created that results in the formation of deposits 212 between vascular wall 210 and strut 200. These deposits can have arteriosclerotic effects and must be reduced or prevented.

[0044] The cross section of strut 200 is optimized by the design of strut 200 according to the invention, as shown in FIG. 3, whereby a laminar blood flow 211 is formed. Deposits are thereby prevented.

[0045] It is evident in FIG. 3 that the cross section of strut 200 is designed to be asymmetrically convex. Formation of the laminar flow is promoted in particular by the asymmetry.

[0046] FIG. 4 illustrates the way in which the fluidically optimized rounding of the struts can be produced. A schematically illustrated stent 100 is shown that is formed from a plurality of struts 200 similar or identical to the design shown in FIG. 1. For reasons of clarity, only one stent 200 is shown in cross section on each side of the stent, which cross section is also shown in enlarged views in FIG. 5.

[0047] To implement the method according to the invention, a transport conduit 300 is inserted into stent 100 at the end of which a nozzle 310 is disposed. Transport conduit 300 conveys particles 400 to nozzle 310 from which particles 400 exit as a particle beam 410. Particle beam 410 exhibits a certain scattering, with the result that particles 400 exiting nozzle 310 laterally strike struts 200 and also the luminal surface of longitudinal section 221 of strut 200. What is achieved by impinging particles 400 is that luminal edges 223 are rounded. Nozzle 310 is withdrawn from stent 100 in the direction of second stent end 130. Alternatively, the nozzle can also be pushed through stent 100 towards the first stent end 120, although here care must be taken that no obstruction in the displacement of nozzle 310 is effected by residual particles 400 remaining in stent 100 due to the irradiation procedure.

[0048] As a result of repeated or sustained irradiation of strut 200, as is illustrated in FIG. 5 in the separate diagrams showing an enlargement of region X from FIG. 4, it is evident that a luminal edge 223 of strut 200 is being rounded. What results is a curvature 222, the radius of which becomes increasingly greater the longer, or more frequently, the beam is directed at strut 200.

[0049] Separate diagrams Y1 through Y3 in FIG. 5 shows strut 200 in an enlarged view of the region in FIG. 4 identified by Y. It is evident that in strut 200 shown here rounding has already taken place on the two luminal edges 223, with the result that a curvature 222 has already formed on the luminal surface of longitudinal section 221, which curvature, as is especially evident in FIG. 5, is of asymmetrically convex shape. In order to achieve this cross-sectional shape of the strut shown by Y3 in FIG. 5, nozzle 310 is first withdrawn, as shown in FIG. 4, from first stent end 120 towards second stent end 130, then removed from stent 100. This operation can be repeated. What results thereby is the cross-sectional shapes indicated in diagrams X1 through X3.

[0050] To effect the rounding of the still-present luminal edge 223, nozzle 310 is drawn in a manner analogous to that described for second stent end 130 towards first stent end 120, then withdrawn from the stent. What results is, as shown in the cross-sectional shape illustrated for Y3 in FIG. 5, an additional removal of material in response to prolonged or repeated irradiation, this removal resulting in the asymmetrically convex shape of the cross section.

[0051] The invention is not, however, restricted to this procedure; instead provision can be made whereby nozzle 310 is drawn only from stent center 140 respectively towards first stent end 120 and second stent end 130, thereby rounding corresponding luminal edges 223. Preferably, provision can be made whereby only those struts 200 are rounded which are disposed at the two end regions 122 and 132, with the result that struts 200 located at stent center 140 are not rounded by particle beam 410.

[0052] In addition, provision can be made whereby stent 100 is of mirror-symmetrical design such that its two halves are of symmetrical design along mirror-symmetrical axis 160. In this case, the struts 200 shown in regions X and Y in FIG. 4 are fabricated such that their convex curvatures have different and opposing orientations. This type of design has the advantage that the stent according to the invention can be implanted in the vessel in an orientation-independent manner since its proximal end 134 is in any case of fluidically optimized design. The somewhat less advantageous design of distal end 124 in this case does not have any disruptive effect since no deposits, or only minimal deposits, are to be expected at the distal end.

[0053] Alternatively, the stent can be designed such that all asymmetrically convex curvatures have the same orientation. This means that all strut cross sections can have, for example, the shape illustrated in Y3 of FIG. 5. This design has the advantage of the fluidically optimized shape of all struts 200, although care must still be taken during implantation of the stent that stent 100 is implanted in the vessel such that the end optimized in terms of the direction of flow is proximal end 134 of stent 100.

[0054] It is evident in the diagrams of FIG. 5 that the mural surface of longitudinal section 225 is not rounded by the particle beam.

[0055] It will be apparent to those skilled in the art that numerous modifications and variations of the described examples and embodiments are possible in light of the above teaching. The disclosed examples and embodiments are presented for purposes of illustration only. Therefore, it is the intent to cover all such modifications and alternate embodiments as may come within the true scope of this invention.

LIST OF REFERENCE NOTATIONS

[0056] stent 100 [0057] lattice structure 110 [0058] first stent end 120 [0059] first end region 122 [0060] distal end 124 [0061] second stent end 130 [0062] second end region 132 [0063] proximal end 134 [0064] stent center 140 [0065] longitudinal axis 150 [0066] mirror-symmetrical axis 160 [0067] strut 200 [0068] vascular wall 210 [0069] blood flow 211 [0070] deposit 212 [0071] turbulence 213 [0072] longitudinal section 220 [0073] surface of the luminal longitudinal section 221 [0074] curvature 222 [0075] luminal edge 223 [0076] mural surface of the longitudinal section 225 [0077] transport conduit 300 [0078] nozzle 310 [0079] particle 400 [0080] particle beam 410