INFRARED-TRANSPARENT POROUS POLYMER TEXTILE FOR HUMAN BODY COOLING AND HEATING
20190008217 ยท 2019-01-10
Assignee
Inventors
- Yi Cui (Stanford, CA)
- Shanhui Fan (Stanford, CA)
- Po-Chun Hsu (Stanford, CA, US)
- Alex Yu SONG (Stanford, CA, US)
- Peter B. CATRYSSE (Stanford, CA, US)
- Yucan Peng (Stanford, CA, US)
Cpc classification
B32B27/12
PERFORMING OPERATIONS; TRANSPORTING
B32B5/26
PERFORMING OPERATIONS; TRANSPORTING
B32B5/08
PERFORMING OPERATIONS; TRANSPORTING
B32B2307/40
PERFORMING OPERATIONS; TRANSPORTING
B32B2255/02
PERFORMING OPERATIONS; TRANSPORTING
B32B2262/14
PERFORMING OPERATIONS; TRANSPORTING
B32B2255/24
PERFORMING OPERATIONS; TRANSPORTING
D06N3/04
TEXTILES; PAPER
B32B2262/062
PERFORMING OPERATIONS; TRANSPORTING
D06N3/0063
TEXTILES; PAPER
B32B2307/724
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method of regulating a temperature of a human body includes: (1) providing an article of clothing including a textile, wherein the textile includes at least one porous layer including a polyolefin; and (2) placing the article of clothing adjacent to the human body. The porous layer has pores having an average pore size in a range of 50 nm and 1000 nm.
Claims
1. A method of regulating a temperature of a human body, comprising: providing an article of clothing including a textile, wherein the textile includes at least one porous layer including a polyolefin; and placing the article of clothing adjacent to the human body, wherein the porous layer has pores having an average pore size in a range of 50 nm and 1000 nm.
2. The method of claim 1, wherein the porous layer has a transmittance of infrared radiation at a wavelength of 9.5 m of at least 40%.
3. The method of claim 1, wherein the porous layer has an opacity to visible radiation over a wavelength range of 400 nm to 700 nm of at least 40%.
4. The method of claim 1, wherein the polyolefin includes at least one of polyethylene or polypropylene.
5. The method of claim 1, wherein the porous layer is a first layer, and the textile further includes a second layer adjacent to the first layer and including a textile material.
6. The method of claim 5, wherein the textile material includes at least one of cotton or polyester.
7. The method of claim 1, wherein the textile is chemically treated to become hydrophilic.
8. The method of claim 1, wherein the textile defines holes having an average size in a range of 1 m to 1 mm.
9. The method of claim 1, wherein the textile further includes a first coating adjacent to the porous layer and a second coating adjacent to the first coating, and the first coating has a greater emissivity with respect to infrared radiation than the second coating.
10. The method of claim 9, wherein placing the article of clothing adjacent to the human body is such that, in a cooling mode, the first coating is placed further away from the human body than the second coating.
11. The method of claim 9, wherein placing the article of clothing adjacent to the human body is such that, in a heating mode, the second coating is placed further away from the human body than the first coating.
12. A textile comprising: a first layer having a transmittance of infrared radiation at a wavelength of 9.5 m of at least 40%; a first coating adjacent to the first layer; and a second coating adjacent to the first coating, wherein the first coating and the second coating have different emissivities with respect to infrared radiation.
13. The textile of claim 12, wherein the first layer has pores having an average pore size in a range of 50 nm and 1000 nm.
14. The textile of claim 12, wherein the first layer includes a polyolefin.
15. The textile of claim 12, wherein the first coating has a first emissivity of infrared radiation at the wavelength of 9.5 m, the second coating has a second emissivity of infrared radiation at the wavelength of 9.5 m, and a difference between the first emissivity and the second emissivity is at least 0.4.
16. The textile of claim 12, further comprising a second layer having a transmittance of infrared radiation at the wavelength of 9.5 m of at least 40%, the first coating and the second coating are disposed between the first layer and the second layer, and the second coating is adjacent to the second layer.
17. The textile of claim 16, wherein the first coating has a first emissivity of infrared radiation at the wavelength of 9.5 m, the second coating has a second emissivity of infrared radiation at the wavelength of 9.5 m, the first emissivity is greater than the second emissivity, and a thickness of the first layer is greater than a thickness of the second layer.
18. A textile comprising: at least one porous layer including a polyolefin; and a hydrophilic agent coated over the porous layer.
19. The textile of claim 18, wherein the porous layer is a first layer, and further comprising a second layer adjacent to the first layer and including a textile material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] For a better understanding of the nature and objects of some embodiments of this disclosure, reference should be made to the following detailed description taken in conjunction with the accompanying drawings.
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DESCRIPTION
Porous Polymer Textile for Radiative Human Body Cooling
[0067] Energy consumption and climate change are two challenges for humans in the 21st century. The high consumption of energy directly leads to excessive greenhouse gas emissions which severely disturbs the climate balance and causes global warming and extreme weather. Consequently, efforts have been made to develop renewable energies such as solar, wind, ocean, hydrogen and carbon-neutral fuels. On the other hand, reducing current energy consumption and improving energy efficiency are also desirable.
[0068] Energy efficiency, such as using more energy-efficient appliances or building designs, is a cost-effective way to overcome the challenges of energy shortage. Additionally, indoor heating and cooling is a significant part of global energy consumption, and it is desirable to reduce the energy consumption of indoor temperature control. Thermal management on an individual person is a strategy to expand indoor temperature setpoint ranges to save energy and to achieve desirable personal cooling.
[0069] Some embodiments of this disclosure introduce IR-transparent textiles for indoor wearers. In some embodiments, the proposed textiles are heating/cooling bifunctional, which helps to reduce the usage of HVAC, without compromising comfort and breathability. The proposed IR-transparent textiles can be useful for any entity who wants to lower its HVAC energy consumption. For example, it can be used for uniforms at work environments and casual apparels for residential houses.
[0070] Some embodiments provide a textile to be either IR-transparent for cooling or IR-reflective for heating and therefore is more effective in maintaining desired human skin temperature.
[0071] Referring to
[0072] Based on the concept of photon management control, a passive thermo-responsive textile is developed which can regulate its radiation dissipation without including electrical wiring. Also, a pore size and geometry can be engineered to achieve higher breathability, and the surface can be chemically modified for improved water affinity.
[0073] In some embodiments, this disclosure demonstrates a nanoporous polyethylene (nanoPE) as a textile material which promotes effective radiative cooling to facilitate human body heat dissipation. NanoPE is substantially transparent to mid-IR human body radiation. Based on simulation results, the human skin temperature covered by nanoPE is about 2.7 C. lower than that covered by cotton, resulting in a potential air conditioning energy saving by about 25-35%. The size of nanopores (e.g., about 50-1000 nm) is designed to scatter visible light for an opaque appearance but leaving mid-IR transmittance substantially unchanged. In addition, several treatments were successfully applied for nanoPE for improved wearability, such as air permeability, water wicking rate and mechanical strength suitable for textiles. This nanoPE is both effective and scalable, and can provide an efficient way for indoor energy saving.
[0074] Referring to
[0075] In an indoor scenario, IR radiative heat dissipation contributes to more than about 50% of the total body heat loss. If this radiation dissipation pathway can be enhanced during summer and suppressed during winter, the purpose of personal thermal management would be realized. However, traditional textiles have little control over IR radiation. Based on this strategy, passive personal heating can be achieved without additional energy input during cold weather by using metallic nanowires-coated textiles that reflect more than about 40% of human body IR radiation and warm up the human body. As for personal cooling in hot weather, the goal is to render textiles IR-transparent so that human body radiation can be quickly dissipated. Since human skin is an excellent IR emitter (emissivity is about 0.98), an IR-transparent textile allows a great amount of heat to pass through.
[0076] Referring to
[0077] To estimate the impact of textiles on air conditioner setpoint, an example steady-state heat transfer model of clothed human skin is numerically solved. Assuming the metabolic heat generation rate and the skin temperature are substantially constant and the heat transfer is one-dimensional, textiles with lower thermal insulation have a smaller temperature difference between the skin and the air, which means the air conditioner setpoint will be higher. Solving the heat transfer equations at each interface can yield the air conditioner setpoint. Detailed calculations of heat transfer and air conditioner setpoint are set forth below.
[0078] Net Radiation Method for Transparent Intermediate Layers
[0079] To calculate radiation heat transfer between opaque surfaces (skin and room wall) with a transparent layer (ideal non-absorbing textile) between them, a modified net radiation method is used, which applies to systems involving walls that are transparent for radiant energy. As illustrated in
[0080] At surface 1 (skin)
[0081] At surface 2 (wall)
[0082] For the transparent layer (ideal non-absorbing textile, .sub.3=0)
where and are the overall transmissivity and reflectivity of the layer. The outward and inward radiative heat fluxes q.sub.o and q.sub.i are related as:
[0083] These relations are solved for q (W/m.sup.2), which is the heat flux being transferred from the skin to the wall. The result is simplified by using the relation =1, between the reflectivity and transmissivity (valid for a non-absorbing layer) to yield:
[0084] For radiative heat transfer between two opaque surfaces, =1 is assumed in equation (8) to yield:
[0085] Air Conditioner Setpoint Simulation
[0086] The air conditioner setpoint specifies the ambient temperature based on different textile insulation property at constant skin temperature (T.sub.skin=34 C.) and constant body heat generation (q=70 W/m.sup.2). First, a model is used to simulate the heat transport from the human skin to the ambient environment as an one-dimensional, steady-state problem. The model schematic is shown in
[0087] Since there is no other heat source, the total heat flux should equal the metabolic heat flux at every position, and it is contributed by radiation and non-radiation heat transfer:
[0088] There are three unknowns: the air conditioner setpoint (T.sub.air), the textile outer surface temperature (T.sub.outer), and the textile inner surface temperature (T.sub.inner). The three heat transport equations describe the heat transfer mechanism at the textile outer surface, inside the textile, and in the air gap. For IR-opaque textiles, the outer surface heat transfer includes natural convection and radiation. Inside the textile, heat conduction dominates. In the air gap, there are air conduction and radiation. Note the Rayleigh number for the air gap is of the order of 0.2, so the non-radiation heat transfer is mostly conduction instead of convection. For the IR-transparent textile, the non-radiation heat transfer equations are the same as the IR-opaque textile. The radiation heat flux, however, contributes to the total heat flux inside the textile and has the same value everywhere between the skin and the air. This is because the IR-transparent textile is assumed to have zero emissivity, so there are two radiation emitters: the skin and the wall. The equations for the bare skin, IR-opaque textile, and IR-transparent textile are as follows:
[0089] Bare Skin
where the parameters are as follows:
TABLE-US-00001 TABLE 1 Symbol Explanation Value Unit q.sub.skin Metabolic heat flux 70 W .Math. m.sup.2 h Natural convection 3 W .Math. m.sup.2 .Math. K.sup.1 heat transfer coefficient k Thermal conductivity Textile, k.sub.textile = 0.069 W .Math. m.sup.1 .Math. K.sup.1 Air gap, k.sub.air = 0.03 t Thickness Textile, t.sub.textile = 300 m Air gap, t.sub.air = 1000 Stefan-Boltzmann constant 5.67 10.sup.8 W .Math. m.sup.2 .Math. K.sup.4 Surface emissivity Room wall, .sub.wall = 1 unitless Skin, .sub.skin = 0.98 IR-opaque textile, .sub.textile = 0.77 IR transmittance 0.5~1 unitless T Temperature Skin, T.sub.skin = 307.15 K Air conditioner set point, T.sub.air Textile outer surface, T.sub.outer Textile inner surface, T.sub.inner
[0090] Since the surface emissivity of IR-transparent textile is assumed to be zero, the IR reflectance of the partially IR-transparent textile yields =1=1. For radiation dissipation, reflection reverses the heat transport. Absorption and re-radiation can at least partially transport heat toward both sides. This is the reason why partially IR-transparent textiles are warmer than IR-opaque textiles when is less than about 0.56.
[0091] Referring to
[0092] Despite holding great potential to enhance cooling effect, it is desirable to identify textile materials transparent to IR but opaque to visible light. The radiation spectrum (about 7-14 m) overlaps with most of the IR absorption wavelength of traditional textile materials, such as CO stretching (about 7.7-10 m), CN stretching (about 8.2-9.8 m), aromatic CH bending (about 7.8-14.5 m), SO stretching (about 9.4-9.8 m), and so on.
[0093] Referring to
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[0096] Referring to
[0097] Referring to
[0098] As shown in
[0099] Referring to
[0100] Referring to
[0101] Referring back to
[0102] Referring back to
[0103] Referring to
[0104] Referring to
[0105] First, micro-needle punching creates holes that are about 100 m in size and about 500 m in average spacing, creating more effective pathways to enhance the air permeability. Second, the holey nanoPE was coated by polydopamine (PDA), which is an effective hydrophilic agent and benign to the human body. Lastly, cotton mesh is sandwiched between two layers of PDA-nanoPE and thermally bonded by point welding to reinforce the mechanical strength. Details about the process of PDA-nanoPE-mesh can be found in
[0106] Referring to
[0107] Referring to
[0108] Referring to
[0109] Referring to
[0110] In conclusion, a bifunctional textile material (such as nanoPE) is proposed and demonstrated, which is transparent to human body IR radiation and opaque to visible light. An outstanding cooling effect on the simulated human skin is shown, which may lower the energy consumption of indoor cooling. The proposed bifunctional textile can be further improved by incorporating multiple modes of insulation, which involves micro-emitters that can change the metallic coverage automatically or through manual electronic controls. Additional embodiments can also focus on maximizing the ranges of temperature tuning by having higher/lower emissivity coatings. Considering the effectiveness and scalability of nanoPE, the proposed bifunctional textiles can mitigate the global energy and environmental crisis.
Dual-Mode Textile for Human Body Radiative Heating and Cooling
[0111] Maintaining human body temperature is a basic activity for living, which often consumes huge amounts of energy to keep an ambient temperature constant. To expand the ambient temperature range while maintaining human thermal comfort, the concept of personal thermal management is demonstrated in heating and cooling textile separately through human body infrared radiation control. Realizing these two opposite functions within the same textile would represent a significant technological advancement. Here some embodiments are directed to a dual-mode textile that can perform both passive radiative heating and cooling using the same piece of textile without including energy input. The dual-mode textile is composed of a bilayer emitter embedded inside an infrared (IR)-transparent nanoporous polyethylene (nanoPE) layer. It is demonstrated that the asymmetrical characteristics of both emissivity and nanoPE thickness can result in two different heat transfer coefficients and achieve heating when low emissivity layer facing outside and cooling by wearing the textile inside out with high emissivity layer facing outside. This can expand the thermal comfort zone by about 6.5 C. Numerical fitting of the data further predicts about 14.7 C. of comfort zone expansion for dual-mode textile with large emissivity contrast.
[0112] Endothermy plays a pivotal role to maintain proper function of humans. It is a subtle balance achieved by several thermoregulation measures, such as metabolic rate, blood circulation, perspiration, piloerection (goose bumps), shivering, and so on. Failure to maintain core body temperature often results in severe medical emergencies. Although medical emergencies are much less common in daily life, thermal comfort is still heavily affecting health, productivity, and economy. Indoor thermal comfort is generally achieved by air conditioning of the entire room or building, but it costs considerable amount of energy. In the US, about 12% of total energy consumption is for indoor temperature control. Without air conditioning, clothing becomes the primary way for human body temperature control. However, common clothing have constrained range of thermal insulation, which often fails to match up with the fluctuating weather. Large and sudden diurnal temperature variation can lead to respiratory infections and cardiac diseases. These issues demand effective ways for human body temperature management. In particular, textile-based personal thermal management has great potential because it focuses the temperature control near human body instead of the entire building.
[0113] Radiative thermal management can be an effective method to surpass traditional ways of heating or cooling. By controlling emissivity, transmissivity, and reflectivity, different heat transfer controls can be achieved. For human body at rest, infrared (IR) radiation (about 7-14 m in wavelength) accounts for about 40-60% heat loss. For personal heating, metallic nanowire coating onto regular textile can reflect IR radiation back to human body. Cooling textile would involve as much IR radiating away from human body, which is demonstrated using nanoporous polyethylene (nanoPE). NanoPE is transparent to mid-IR due to low absorption and little scattering while opaque to human eyes due to strong scattering of visible light by the nanopores (about 50-1000 nm in diameter). Thus far, the opposite of IR radiation control for heating and cooling has set a constraint that one type of textile can perform a single thermal function. It remains as a challenge how to design a single textile to perform both heating and cooling functions. Practically, such a dual-mode textile would help the human body adapt to a wide range of ambient temperature or physiological condition. Traditionally, this can be done by adding/removing the clothing or constantly adjusting the thermostat. However, extra clothing is not always available. Frequent change of thermostat is inefficient and energy-wasting, and it often cannot satisfy all the residents at the same time.
[0114] Here, some embodiments demonstrate a dual-mode textile for both heating and cooling by using a bilayer thermal emitter embedded inside the IR-transparent nanoPE. This dual-mode textile can readily switch the modes between heating and cooling by flipping between inside and outside, which is considered passive and does not involve electrical wiring or external energy input. The tunability of heat transfer coefficient can expand the thermal comfort zone and help the users adapt to the changing environment.
[0115] To understand the basic mechanism of dual-mode textile, consider the radiation heat flux q.sub.rad from human cloth towards the ambience:
where is the Stefan-Boltzmann constant, .sub.tex is textile surface emissivity, .sub.amb1 is ambience emissivity, T.sub.tex is the textile surface temperature, and T.sub.amb is the ambient temperature. For cooling or heating purposes, it is desired to have either a high or a low q.sub.rad respectively. To realize the dual-mode textile, therefore, both .sub.tex and T.sub.tex should be controllable. When .sub.tex and T.sub.tex are high, q.sub.rad will increase, so the human body heat dissipation becomes more efficient, and the textile is in cooling mode. On the contrary, when .sub.tex and T.sub.tex are low, the textile is in heating mode. Traditional textiles are IR-opaque and have emissivity of about 0.8, which varies little because of the similarity of chemical composition of material choice, so it can have one heat transfer coefficient (
[0116] In the proposed design, the bilayer thermal emitter which has different emissivities on each side is embedded inside the nanoPE textile which also has asymmetric thicknesses on each side. Because nanoPE is IR-transparent, the emitter inside the nanoPE can freely radiate towards the ambience. The bilayer emitter can control the emissivity, and the nanoPE thickness controls the temperature of emitter from being closer or farther from the hot side (human skin). In cooling mode (
[0117] It is noteworthy that the electromagnetic response of the structure at either heating or cooling mode is reciprocal. What varies between the heating and cooling mode is the different temperature of the emitter. Neither is such a structure a photon-based thermal rectifier. In this case the heating and cooling mode correspond to different structure configurations between the high temperature heat source (the human body) and the low temperature heat sink (the ambient environment) (
[0118] To realize the dual-mode textile, the material choice and fabrication method of the bilayer emitter should be considered. Carbon has a large absorption coefficient in the range of mid-infrared, about 28000-87000 cm.sup.1 in the wavelength range of human body radiation, which makes it a desirable candidate for a high-emissivity layer.
[0119] Besides morphological inspection, it is desired to measure the emissivity within the wavelength range of mid-infrared to characterize the radiation heat transfer property. Fourier transform infrared spectroscopy (FTIR) is used with a diffuse gold integrating sphere to probe the emissivities from both sides (
[0120] The change of thermal insulation by mode-switching and the influence of emissivity are demonstrated by a steady-state artificial skin temperature measurement with simulated metabolic heat generation and controllable ambient temperature in a clear acrylic chamber. The simulated metabolic heat generation is provided by an electric heater and is kept substantially constant at about 51 W/m.sup.2 throughout the entire measurement, and the chamber temperature is kept substantially constant at about 22.0 C. by a cooling/heating water recirculator (
[0121] In the dual-mode textile design, the total heat transfer coefficient is closely related to the emissivities of bilayer emitters. By adjusting the coating thickness of the emitter, its emissivity can be controlled to achieve a different extent of thermal property variation. Testing is performed on the artificial skin temperature of four dual-mode textiles with various emissivity combinations under both cooling and heating modes, so there are eight top layer emissivities (.sub.top) (
[0122] In order to numerically predict the maximal temperature tunability in the proposed design, the thermal resistance of individual components and interfaces are fitted with thermal measurement and emissivity measurement data of the dual-mode textile samples. The corresponding thermal resistance circuit is shown in
[0123] Thermal comfort zone is specified as a range of ambient condition in which residents feel comfortable. It can be subjective and can involve polls and statistics to reach a consensus. As a proof of concept, artificial skin temperature is used as the indicator of thermal comfort and about 32-36 C. is chosen to be the comfortable range. In other words, the ambient temperature range that can result in the artificial skin temperature of about 32-36 C. is set as the thermal comfort zone. Depending on the thermal insulation property, different samples will have different thermal comfort zones, as measured by the steady-state thermal measurement device (
[0124] When designing the desirable emissivity, it is also desired to maintain the wearability as a human cloth. Several modification methods can be used to improve the wearability of nanoPE, including polydopamine coating for hydrophilicity, microneedle punching for air permeability, and embedding cotton mesh for mechanical strength. These modifications can enhance nanoPE's air permeability, water vapor transmissivity, mechanical strength, and wicking property. Similar wearability modification was performed onto the dual-mode textile, as described in the Examples. The thickness and the morphology of the bilayer emitter is specifically engineered, so the air and water vapor permeability of the dual-mode textile remain as high as traditional textiles (
[0125] In some embodiments, the concept of the dual-mode textile for radiative cooling and heating is based on an asymmetrical thermal emitter embedded in the IR-transparent nanoPE which can allow the emitter to radiate mid-infrared radiation at a desired temperature. The concept is general, and various material choices can be made. For a low-emissivity layer, aluminum and titanium are both highly reflective, inexpensive, stable and non-toxic (
EXAMPLES
[0126] The following examples describe specific aspects of some embodiments of this disclosure to illustrate and provide a description for those of ordinary skill in the art. The examples should not be construed as limiting this disclosure, as the examples merely provide specific methodology useful in understanding and practicing some embodiments of this disclosure.
Example 1
Porous Polyethylene Textile for Radiative Human Body Cooling
[0127] Materials
[0128] The textile samples are obtained as follows: nanoporous PE (Teklon, about 0.5 mil, Entek International LLC), cotton textile (single jersey cotton, about 130 grams per square meter), normal PE (ClingWrap, about 0.5 mil, The Glad Products Company), and Tyvek (about 7 mil, Dupont).
[0129] Sample Characterization
[0130] The IR transmittance is measured by a FTIR spectrometer (Model 6700, Thermo Scientific) accompanied with a diffuse gold integrating sphere (PIKE Technologies). The visible opacity was measured by a UV-visible spectrometer (Agilent, Cary 6000i). The SEM images were taken by FEI Nova NanoSEM (15 kV).
[0131] Visible and IR Transmittance Simulation
[0132] In this simulation, rigorous coupled wave analysis (RCWA) methods have been employed to simulate the optical properties of nanoPE multi-layered films. The refractive index of PE can be found.
[0133] Due to the large size of one cell, the interference effects between cells are spectrally far away from the interested wavelength region; thus the simulation should reproduce the actual case faithfully. Each cell is composed of one PE fiber and several small branches and pores. The widths of the pore and the branches are randomly generated. The final nanoPE film is a stack of the one-layer nanoPE, with random offsets among the layers. Multiple random configurations were generated for the structure, and calculated results are averaged. The structural parameters are summarized in Table 2.
TABLE-US-00002 TABLE 2 Structural parameters of RCWA simulation model. (The length unit is m) Single Average Average Total layer pore branch Fiber Fiber thickness Layers thickness width width length width 12 1 12 4.8 2.4 7.2 9.6 12 2 6 2.4 1.2 3.6 4.8 12 3 4 1.6 0.8 2.4 3.2 12 4 3 1.2 0.6 1.8 2.4 12 6 2 0.8 0.4 1.2 1.6 12 12 1 0.4 0.2 0.6 0.8 12 24 0.5 0.2 0.1 0.3 0.4
[0134] Thermal Measurement
[0135] A human body can perform thermoregulation to stabilize the core temperature to maintain physiological functions, the so-called endothermy. For example, when the ambient temperature is high, human body perspires to cool down via evaporation; when the temperature is low, human body shivers to generate more heat. However, either experimentally simulating the thermoregulation or manipulating the ambient temperature involves careful proportional-integral-derivative (PID) control which is slow and often oscillating. Instead of keeping the temperatures constant, the power is set to be substantially constant and measurement is made of the steady-state skin temperature which is determined by power input, thermal resistance, natural convection heat transfer coefficient, surface emissivity, and ambient temperature. The skin is simulated by a fiberglass cloth heating tape (BriskHeat) that is connected to a power supply (Keithley 2400). The generated area power density is about 140 W/m.sup.2. A bead-probe thermocouple (K-type, Fluke) which is connected to a temperature monitor (Digi-Sense, Cole-Parmer) was used to measure the skin temperature which is sandwiched by the textile and the insulating foam. Each temperature data is stabilized for about 20 minutes to reach steady state. The ambient temperature is 23.50.2 C. The heating tapes cover an area of about 88 cm.sup.2, the sample size is about 55 cm.sup.2, and the thermocouple bead probe is about 1 mm in diameter. The thermocouple is in close contact with the heating tapes and the sample. This configuration avoids the measurement from being affected by the edge, so the system can be approximated as an one-dimensional heat transport. The thermal images were taken by a calibrated thermal camera (MikroSHOT, Mikron).
[0136] Wearable nanoPE Modification
[0137] The polydopamine coating solution is made by dissolving dopamine hydrochloride (about 2 g/L, Sigma-Aldrich) into Tris-buffer solution (about 10 mM, about pH 8.5, Teknova). NanoPE was firstly perforated by a micro-needle array (AdminPatch 300, NanoBioScience) or 30G needles (BD PrecisionGlide) and then dipped into the coating solution for about 24 hours to render the surface hydrophilic. A cotton mesh which has opening of about 11 cm.sup.2 was made by weaving. The cotton mesh was sandwiched between two layers of PDA-nanoPE and bonded at the joints by using a soldering iron.
[0138] Water Vapor Transmission Rate Test
[0139] The testing procedure is based on ASTM E96 with modification. About 100-mL media bottles (Fisher Scientific) were filled with about 80-mL of distilled water. The bottles were sealed by the textile samples using open-top caps and silicone gaskets (Corning). The exposed area of textile is about 3 cm in diameter. The sealed bottles were then placed into an environmental chamber in which temperature was held at about 35 C. and relative humidity at 3010%. The mass of the bottles and the samples was measured periodically, and the reduced mass should come from the evaporated water. The reduced mass was then divided by the area to derive the water vapor transmission.
[0140] Air Permeability Test
[0141] The testing procedure is based on ASTM D737 with modification. Textile samples were sealed between two pipes using flange adapters, a centering O-ring, and a clamp. The exposed area of textile is about 2.3 cm in diameter. One pipe is connected to a T-connector at the short/straight leg and then connected to the compressed air source. The other pipe is also connected to a T-connector at the short/straight leg and then connected to open air. In other words, the air flows straight through the pipe and the textile. A differential pressure gauge (UEi Test Instruments) was connected to both long/branch legs to measure the pressure drops across the textile sample at different air flow rates.
[0142] Wicking Test
[0143] The testing procedure is based on AATCC TM 197 with modification. The textile samples were cut into about 2-cm-wide strips and dipped into distilled water. The water started to climb up the sample due to capillary force. The climbing duration was about 10 seconds.
[0144] Mechanical Test
[0145] The tensile strength test was measured by Instron 5565. The sample size was about 2 cm-wide and about 5 cm-long, and the gauge distance was about 3 cm-long. The displacement rate was about 20 mm/min.
Example 2
Fabrication of Woven NanoPE Textiles
[0146] Referring to
[0147] Referring to
Example 3
Dual-Mode Textile
[0148] Materials and Methods
[0149] Materials
[0150] The nanoporous polyethylene is obtained from Entek International LLC (Teklon, about 12 m). The traditional textile is a sweatshirt made by 60% cotton/40% polyester, brushed-back jersey, about 267 grams per square meter, and about 750 m-thick. The T-shirt textile which was used for wearability test is single jersey 100% cotton, about 130 grams per square meter. Carbon slurry is made by dispersing 1 part of carbon black (Super C65, Imerys Graphite & Carbon) and 1 part of polyacrylonitrile (PAN, molecular weight: about 150000 g/mol, Sigma-Aldrich) in proper amount of N,N-dimethylformamide (DMF, >about 99.8%, Sigma-Aldrich). Silicon dioxide slurry is made by dispersing 9 part of about 0.8 m silicon dioxide powder prepared by the modified Stber process and 1 part of polyvinylidene fluoride (PVDF, melting point: about 155-160 C., Alfa Aesar) in proper amount of N-methyl-2-pyrrolidone (NMP, >about 99.0%, Sigma-Aldrich). Silicon nitride slurry is made by dispersing 9 part of silicon nitride powder (>about 99.9%, Sigma-Aldrich) and 1 part of PVDF in proper amount of NMP. All slurries were rigorously stirred for at least about 12 hours before use.
[0151] Methods
[0152] Bilayer Emitter Fabrication
[0153] The high-emissivity layer was formed by doctor-blade coating the slurry which contains high-emissivity materials onto nanoPE. The doctor blade has changeable gauges for different coating thicknesses. The coated films were air-dried until the solvent substantially completely evaporated before testing. The thicknesses were measured by a calibrated micrometer screw gauge. Carbon is about 9 m or about 4 m thick, silicon dioxide is about 199 m thick, and silicon nitride is about 61 m thick. The low-emissivity layers on nanoPE are deposited by magnetron sputtering of various metals (AJA International), which thicknesses were controlled by the sputtering power and time. Copper is about 150 nm or about 50 nm thick, aluminum is about 150 nm thick, and titanium is about 270 nm thick.
[0154] Characterization
[0155] The SEM images were taken by FEI XL30 Sirion (about 5 kV). The IR properties were measured by a FTIR spectrometer (Model 6700, Thermo Scientific) accompanied with a diffuse gold integrating sphere (PIKE Technologies). The FTIR was used to measure reflectivity () and transmissivity (), and the emissivity () was calculated based on =1.
[0156] Thermal Measurement
[0157] A steady-state, constant heat flux setup is used for measuring the total heat transfer coefficient of the textile samples (
[0158] Sweating Hotplate Thermal Measurement
[0159] A sweating hotplate is based on the basic components of normal thermal measurement but with additional metal foam water container for simulating perspiration (
[0160] Wearable nanoPE Modification
[0161] The wearability modification for dual-mode textile is as follows. NanoPE was firstly perforated by a microneedle array (AdminPatch 300, NanoBioScience) or 30G needles (BD PrecisionGlide). Secondly, it was coated with polydopamine by pH-induced polymerization for about 24 hours. The coating solution is composed of dopamine hydrochloride (about 2 g/L, Sigma-Aldrich), Tris-HCl (about 10 mM, pH of about 8.5, Teknova) and about 50 wt. % methanol/water solution. The processed nanoPE was then coated with the high/low emissivity layer and sewn together by a sewing machine with the same sequence as
[0162] Water Vapor Transmission Rate Test
[0163] The testing procedure is based on ASTM E96 with modification. About 100 mL media bottles (Fisher Scientific) were filled with about 20 mL of distilled water. The bottles were sealed by the textile samples using open-top caps and silicone gaskets (Corning). The exposed area of textile is about 35 mm in diameter. The sealed bottles were then placed into an environmental chamber in which the temperature was held at about 35 C. and relative humidity at 3010%. The masses of the bottles and the samples were measured periodically, and the reduced mass should come from the evaporated water. The reduced mass was then divided by the area to derive the water vapor transmission.
[0164] Air Permeability Test
[0165] The testing procedure is based on ASTM D737 with modification. Textile samples were sealed between two pipes using flange adapters, a centering O-ring, and a clamp. The exposed area of textile is about 17.3 mm in diameter. One pipe is connected to a T-connector at the short/straight leg and then connected to the compressed air source. The other pipe is also connected to a T-connector at the short/straight leg and then connected to open air. In other words, the air flows straight through the pipe and the textile. A differential pressure gauge (UEi Test Instruments) was connected to both long/branch legs to measure the pressure drops across the textile sample at different air flow rates.
[0166] Wicking Test
[0167] The testing procedure is based on AATCC TM 197 with modification. The textile samples were cut into about 2 cm-wide strips and dipped into distilled water. The water started to climb up the sample due to capillary force. The climbing duration was about 10 seconds.
[0168] Mechanical Test
[0169] The tensile strength test was measured by Instron 5565. The sample size was about 25 mm-wide and about 5 cm-long, and the gauge distance was about 4 cm-long. The displacement rate was about 10 mm/min.
[0170] Thermal Circuit Analysis of Dual-Mode Textile
[0171]
where cond, conv, and rad are the abbreviations for conduction, convection, and radiation, respectively.
[0172] For the dual-mode textile, the conduction, convection, and air gap resistance are similar. The major difference is that the R.sub.low-.sup.rad and R.sub.high-.sup.rad are capable of performing radiative heat exchange directly with the skin or the ambience, which will change the total heat transfer resistance (
[0173] To analyze the radiation resistance terms, Stefan-Boltzmann's law is used to describe the radiation heat transfer:
[0174] Assuming
then equation (22) becomes:
[0175] Because both skin and ambience have emissivities close to unity, the emissivity of the bilayer can be set as E and equation (24) is rewritten as:
and so the radiation resistance is:
[0176] Assuming
where is determined by the bilayer emissivity.
[0177] To evaluate how R.sup.rad affects the entire thermal circuit, comparison is made with other components, namely convection and conduction. First, consider natural convection. Assuming the human torso is a vertical cylinder of about 1 m-high and about 30 cm in diameter, then the natural convection heat transfer coefficient is:
where Nu is the Nusselt number, k is the thermal conductivity of air, and L is the cylinder height. For air at 302 K, thermal expansion coefficient =1/302=3.31110.sup.3 K.sup.1, thermal conductivity k.sub.air=0.026 W/mK, kinematics viscosity =1810.sup.6 m.sup.2/s, Prandt number Pr=0.72, and gravitational constant g=9.8 m.sup.2/s. The Rayleigh number, Ra, is:
and
and
[0178] Next, the thermal resistivity of the textile, k.sub.tex is about 0.33 W/mK. For an about 12 m-thick nanoPE, the conduction resistance is:
[0179] Comparison of equations (27), (31), and (32) shows that conduction resistance is much smaller than radiation and convection, which are of a similar order of magnitude. Assuming the interface resistance is also much smaller than radiation and convection resistance, and the high-emissivity layer has emissivity close to 1, the low-emissivity layer has a very low emissivity, then equation (20) can be approximated as:
and equation (21) becomes:
[0180] The above results demonstrate the two heat transfer coefficients of the dual-mode textile is a combinational result of conduction, convection, and radiation.
Comparison of Dual-Modality Between IR-Opaque and IR-Transparent Textiles
[0181] In addition to nanoPE, other materials with asymmetrical emissivities can have, to some extent, dual-modality. However, IR-transparent materials (e.g., nanoPE) can realize both meaningful cooling and heating, but IR-opaque materials largely switch between warm and warmer. Here, it is demonstrated that the dual-mode textile formed by IR-opaque layers (IR-opaque/carbon black/metal) is less effective than the design achieved by the nanoPE (IR-transparent/carbon black/metal).
[0182] At cooling mode, the IR-transparent textile is about 2.5 C. cooler than the IR-opaque textile and is very close to the bare skin scenario. Because bare skin represents the lower threshold of skin temperature, it is not a trivial task to achieve such a large difference in cooling effect without maximizing radiative heat transfer using IR-transparency. If the air gap resistance is infinitely small and the carbon layer has emissivity as high as human skin, then the cooling power will be very close to the case with just nanoPE. This poses a fundamental distinction between IR-transparent and IR-opaque textile. At heating mode, the IR-opaque textile is about 0.8 C. warmer than the IR-transparent, so the IR-transparent textile has a much more pronounced dual-modality. Essentially, IR-transparent textile can approach the bare skin threshold and switch the heat transfer mode between cool and warm, but IR-opaque textile can achieve warm and warmer.
[0183] To generalize the comparison between IR-transparent and IR-opaque textile, comparison can be made of their total thermal resistances. In most scenarios, the temperature difference between the skin and the ambience is tens of degrees Celsius, and it can be assumed that the radiation heat transfer coefficient is independent of the emitter temperature. Therefore, for cooling mode:
where
shows that the IR-transparent textile is always cooler than the IR-opaque textile.
[0184] Similarly, for heating mode:
which corresponds to replacing R.sub.1 in equation (37) with R.sub.4.
[0185] To demonstrate that the IR-transparent textile has higher dual-modality, it should be established that:
Consider the R.sub.1 derivative of R.sup.cooling:
This means R.sup.cooling decreases as R.sub.1 decreases. In most scenarios, the thermal resistance of convection is much larger than that of air gap conduction, namely R.sub.1>R.sub.4. Because R.sup.cooling and R.sup.heating has the same expression except for exchanging R.sub.1 and R.sub.4, this means R.sup.cooling>R.sup.heating. Therefore, equation (39) is valid, and the IR-transparent textile has higher dual-modality than the IR-opaque textile.
[0186] Numerical Fitting of Dual-Mode Textiles
[0187] To predict the maximal dual-modality base on the proposed design, the heat transfer resistance components in the thermal circuit are fitted using equations (20) and (21), and the thermal measurement and emissivity data of the bare skin and the eight dual-mode measurements (
[0188] Gray Body Assumption
[0189] In this Example, a gray-body assumption is applied to the textiles, namely .sub.tex(T.sub.skin)=.sub.tex(T.sub.skin, T.sub.amb). This assumption is valid because the temperature difference between the textile and the ambience, which is usually less than about 20K, is small enough to neglect the wavelength distribution of the thermal radiation. Quantitatively, the emissivity spectrum of cooling-mode, heating-mode, and traditional textile are used to calculate the weighted average emissivities as a function of temperature (
TABLE-US-00003 TABLE 3 Thickness of dual-mode textiles. Sample High- layer Low- layer #1 Carbon about 9 m Copper about 50 nm #2 Carbon about 9 m Copper about 150 nm #3 Carbon about 4 m Copper about 50 nm #4 Carbon about 4 m Copper about 150 nm Carbon only Carbon about 9 m Copper only Copper about 150 nm
TABLE-US-00004 TABLE 4 Numerically fitted values of heat transfer components. Heat transfer components Resistance (m.sup.2K/W) R.sub.skin/textile.sup.interface 0.0657947 R.sub.thin nanoPE.sup.cond 0.000036 R.sub.thick nanoPE.sup.cond 0.0285214 R.sub.bilayer-9 m.sup.cond 0.0284583 R.sub.bilayer-4 m.sup.cond 0.0284534 R.sub.air.sup.conv 0.5947054
TABLE-US-00005 TABLE 5 Thermal properties of dual-mode and traditional textiles measured by guarded hotplate method. Heat Thickness flux T.sub.hot T.sub.cold Resistance Conductivity Average Sample (m) (W/m.sup.2) ( C.) ( C.) (m.sup.2K/W) (W/mK) emissivity Traditional 749 447 36.3 31.1 0.0116 0.0645 0.909 Dual-mode 45 558 37.9 36.9 0.0018 0.0251 0.894/0.303
Example 4
Insulation Property of Bifunctional Textiles
[0190] Referring to
[0191] In a first stage, there was no textile sample, so a thermocouple measured bare simulated skin temperature. At about 21 minutes, a cooling-mode bifunctional textile was placed onto the simulated skin and some temperature increase was observed. At about 41 minutes, the textile sample was flipped, so it started to operate under a heating mode. About 2 C. of skin temperature difference was observed. This demonstrates the bifunctionality of the textile sample. At about 65 minutes, the textile sample was flipped back to the cooling mode and a temperature dropped was observed. This thermal measurement is an experimental demonstration of a textile that possesses two insulation properties.
[0192] As used herein, the singular terms a, an, and the may include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to an object may include multiple objects unless the context clearly dictates otherwise.
[0193] As used herein, the terms substantially and about are used to describe and account for small variations. When used in conjunction with an event or circumstance, the terms can refer to instances in which the event or circumstance occurs precisely as well as instances in which the event or circumstance occurs to a close approximation. For example, when used in conjunction with a numerical value, the terms can encompass a range of variation of less than or equal to 10% of that numerical value, such as less than or equal to 5%, less than or equal to 4%, less than or equal to 3%, less than or equal to 2%, less than or equal to 1%, less than or equal to 0.5%, less than or equal to 0.1%, or less than or equal to 0.05%.
[0194] As used herein, the term size refers to a characteristic dimension of an object. Thus, for example, a size of an object that is spherical can refer to a diameter of the object. In the case of an object that is non-spherical, a size of the non-spherical object can refer to a diameter of a corresponding spherical object, where the corresponding spherical object exhibits or has a particular set of derivable or measurable properties that are substantially the same as those of the non-spherical object. When referring to a set of objects as having a particular size, it is contemplated that the objects can have a distribution of sizes around the particular size. Thus, as used herein, a size of a set of objects can refer to a typical size of a distribution of sizes, such as an average size, a median size, or a peak size.
[0195] Additionally, amounts, ratios, and other numerical values are sometimes presented herein in a range format. It is to be understood that such range format is used for convenience and brevity and should be understood flexibly to include numerical values explicitly specified as limits of a range, but also to include all individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly specified. For example, a ratio in the range of about 1 to about 200 should be understood to include the explicitly recited limits of about 1 and about 200, but also to include individual ratios such as about 2, about 3, and about 4, and sub-ranges such as about 10 to about 50, about 20 to about 100, and so forth.
[0196] While this disclosure has been described with reference to the specific embodiments thereof, it should be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the true spirit and scope of this disclosure as defined by the appended claims. In addition, many modifications may be made to adapt a particular situation, material, composition of matter, method, operation or operations, to the objective, spirit and scope of this disclosure. All such modifications are intended to be within the scope of the claims appended hereto. In particular, while certain methods may have been described with reference to particular operations performed in a particular order, it will be understood that these operations may be combined, sub-divided, or re-ordered to form an equivalent method without departing from the teachings of this disclosure. Accordingly, unless specifically indicated herein, the order and grouping of the operations are not a limitation of this disclosure.