ELECTROMAGNETIC VALVE DEVICE AND USE THEREOF

Abstract

An electromagnetic valve device having an armature (18) designed such that it can move in an axial direction in a valve housing (10) in response to energising of a stationary coil (12) provided in the valve housing, and which interact with a first valve seat (22) associated with a fluid inlet connection (26) of the valve housing, wherein a first fluid flow path (36) is formed in the valve housing such that fluid flowing through the opened first valve seat can flow in order to actuate a plunger (32) provided axially or axially parallel to the armature (18) and moveable relative to same and to which a preloading force is applied, and the actuation causes a second valve seat (43) interacting with the plunger (32) to be opened to produce a fluid connection to a fluid working connection (42) of the valve housing, and wherein the valve housing has fastening structure (44, 46) in the form of at least one hole extending at an angle, to the axial direction, wherein the fluid inlet connection (26) and the working connection (42), provided adjacent thereto, is formed on the same axial side of the valve housing in relation to the fastening structure.

Claims

1. An electromagnetic valve device having armature means (18) which are designed such that they can move in an axial direction in a valve housing (10) in response to the energising of stationary coil means (12) provided in the valve housing, and which are designed to interact with a first valve seat (22) associated with a fluid inlet connection (26) of the valve housing, wherein a first fluid flow path (36) is formed in the valve housing such that fluid flowing through the opened first valve seat can flow in order to actuate plunger means (32) which are moveable relative to the armature means (18) and to which a preloading force is applied, and the actuation causes a second valve seat (43) interacting with the plunger means (32) to be opened to produce a fluid connection to a fluid working connection (42) of the valve housing, and wherein the valve housing has fastening means (44, 46) in the form of at least one hole extending at an angle to the axial direction wherein the fluid inlet connection (26) and the working connection (42), are formed on the same axial side of the valve housing in relation to the fastening means.

2. The device according to claim 1, wherein a pneumatic fluid can be applied to the fluid inlet connection (26) in the form of a pneumatic pressure connection in such a manner that a fluid pressure of the pneumatic fluid can overcome a mechanical, restoring force acting on the plunger means (32) when the first valve seat (22) is opened.

3. The device according to claim 1, wherein the fluid inlet connection and fluid working connection, which are each flange-like and sit as a single piece on the at least partially cylindrical housing, are offset in the axial direction and/or radially to each other.

4. The device according to claim 3, wherein the fluid inlet connection and fluid working connection are formed on mutually opposite sides of the valve housing in relation to a valve housing longitudinal axis corresponding to the axial direction.

5. The device according to claim 3, wherein the fluid inlet connection and fluid working connection are formed on the valve housing adjacently to each other either without a radial offset or with a radial offset and an axial offset.

6. The device according to claim 3, wherein a radial direction of the fluid inlet connection and/or fluid working connection, in relation to a radial direction of the hole realising the fastening means, has an angle offset of zero or an angle offset in the range between 70 and 110.

7. The device according to claim 1, wherein the valve housing, in an end section axially opposite the fastening means, has a connector section (16) which can be connected to the power supply of the coil means and has an orientation extending parallel to the fluid inlet connection and/or fluid outlet connection and/or at right angles to the extension direction of the hole (44, 46).

8. The device according to claim 1, wherein the fastening means is assigned an additional fluid connection (50) of the valve device which is permanently connected to the fluid inlet connection.

9. The device according to claim 8, wherein the additional fluid connection (50) is formed and oriented relative to the fastening means, parallel to the latter, in such a manner that the respective additional fluid connections can be connected to each other in a pressure-tight manner, with the use of coupling means, if there is a plurality of valve housings, connected to one another by means of the fastening means, of a plurality of valve devices connected to one another.

10. The device according to claim 1, wherein the armature means in the valve housing are assigned stationary core means (24) axially opposite the first valve seat, which core means together with the armature means delimit a ventilated working space (54), wherein the ventilation is implemented by a first ventilation path (58) which runs on and/or in the core means, a second ventilation path (64) which runs at least partially parallel to the axial direction in the valve housing, and by a connecting path (62) which is formed at the end of the core means and/or of the valve housing and connects the first and second ventilation paths, and wherein the connecting path is implemented by means of a cap assembly and/or cover assembly (60) which can be connected to the axial end of the valve housing.

11. The device according to claim 1, wherein the diameter and/or the maximum cross-sectional width of an actuation face (38) on the armature side of the plunger means (32), in relation to a centre axis spacing (b) of a pair of parallel holes (44, 46) realising the fastening means is at least 0.4, and/or the diameter and/or the maximum cross-sectional width of the actuation face (38) on the armature side of the plunger means (32), in relation to a minimum radial distance (a) of the pair from the parallel holes (44, 46) realising the fastening means is at least 0.7.

12. The electromagnetic valve device according to claim 1, wherein the valve housing has a multi-piece form and the fluid inlet connection, the working connection and the fastening means are provided on or in a common housing part of the valve housing.

13. The use of the electromagnetic valve device according to claim 1 as a 3/2-way pneumatic valve for fluid control or fluid switching in motor vehicles.

14. A valve system having a plurality of the electromagnetic valve devices according to claim 1 which are connected to one another by means of the respective holes in the respective fastening means in a continuous direction of the holes.

15. The device according to claim 1, wherein the plunger means (32) are provided axially or axially parallel to the armature means (18).

16. The device according to claim 1, wherein the hole extends transversely to the axial direction.

17. The device according to claim 1, wherein the working connection (42) is provided adjacent to the fluid inlet connection (26).

18. The device according to claim 8, wherein the fastening means have a pair of holes (44, 46) formed adjacently to each other and oriented parallel to each other.

19. The device according to claim 1, wherein the diameter and/or the maximum cross-sectional width of an actuation face (38) on the armature side of the plunger means (32), in relation to a centre axis spacing (b) of a pair of parallel holes (44, 46) realising the fastening means is at least 0.5, and/or the diameter and/or the maximum cross-sectional width of the actuation face (38) on the armature side of the plunger means (32), in relation to a minimum radial distance (a) of the pair from the parallel holes (44, 46) realising the fastening means is at least 0.8.

20. The electromagnetic valve device according to claim 12, wherein the fluid inlet connection, the working connection and the fastening means are provided on or in a common, single-piece housing part of the valve housing.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Further advantages, features and details of the invention result from the following description of preferred exemplary embodiments, as well as on the basis of the drawings. In the figures:

[0020] FIG. 1, FIG. 2 show perspective views of the electromagnetic valve device according to a first preferred embodiment of the present invention;

[0021] FIG. 3 shows a longitudinal section of the exemplary embodiment of FIG. 1 and FIG. 2 with a section line running in a stepped manner;

[0022] FIG. 4 shows a longitudinal section analogous to FIG. 3 but rotated 90 in the axial direction (running vertically in the drawing plane); and

[0023] FIG. 5, FIG. 6 show two alternative embodiments of the invention as alternatives to the first exemplary embodiment of FIGS. 1 to 4 with a modified arrangement geometry of the fluid inlet connection and of the fluid working connection.

DETAILED DESCRIPTION

[0024] FIGS. 1 to 4 show different views of the electromagnetic valve device according to the invention in a first embodiment of the present invention. A valve housing 10 consisting of a housing assembly 10o (at the top in the drawing plane) for accommodating a stationary coil unit 12, which is held on a coil support 14 and can be electrically contacted via a connector section 16 which sits as a single piece on the housing, and of a lower housing assembly 10u is designed to accommodate and guide an armature unit 18 movable vertically in the drawing plane and thus in an axial direction. Specifically and in an otherwise known manner, the armature unit 18, which is preloaded by the action of a compression spring 20 against a first valve seat 22, closing the latter in a non-energised manner, is driven by the energising of the coil 12 by means of contacts shown schematically in the connector section 16. In an otherwise known manner, this energising results in an upward movement of the armature 18 against a stationary core unit 24, as a result of which the nozzle-like first valve seat 22 is opened. Said valve seat is connected to a fluid inlet 26 (to which pneumatic fluid can typically be applied at a pressure in the range between approx. 10 and approx. 15 bar), which protrudes in a flange-like manner laterally from the cylindrical lateral surface 28 of the lower valve housing assembly 10u.

[0025] FIG. 3 shows a part of this fluid connection between the fluid inlet 26 and the nozzle-side, axially upwardly oriented outlet of the valve seat 22, in the form of a branch duct 30.

[0026] The electromagnet valve of the first exemplary embodiment shown in FIGS. 1 to 4 is provided with what is known as booster technology, which is primarily implemented by an axially movable plunger unit 32 and to which pneumatic fluid of the fluid inlet 26 can be applied by the effect of the switching process of the armature 18. When the armature 18 is attracted (i.e. when the coil 12 is energised) and the valve seat 22 is correspondingly open (the sectional views of FIGS. 3 and 4 shows a sealing section 34 in the armature body 18, said sealing body being inserted centrally, effective at both axial ends and consisting of polymer material), fluid entering through the inlet 26 and guided through the branch duct 30 can thus act via the open valve seat 22 and an adjacent duct section 36 on a transverse face 38, oriented upwards in the drawing plane, of the plunger unit 32. As can be seen in particular in the sectional view of FIG. 4, the latter is preloaded in an upward direction into the position of FIG. 4 by a compression spring 40, but the inflowing fluid pressure acting on 38 exceeds the counter pressure of the compression spring 40 so that the plunger 32 is moved downwards in the drawing plane under the action of the pneumatic fluid (with the armature 18 still attracted, i.e. upwardly resting against the core 24). This opens a fluid flow duct running from the duct section 36 to a fluid working connection 42 via a second valve seat 43, which is opened by the downward movement of the plunger, so that in this operating state the pneumatic fluid can flow to the working outlet 42 adjacent to the inlet 26 on the housing shell 28.

[0027] It is clear from a geometrical consideration of the valve housing 10 which can be seen in FIGS. 1 to 4 not only that the fluid connection pair 26, 42, in relation to the axial direction (i.e. the vertical axis in the drawing planes), is provided adjacent to each other and offset in the axial direction, but the connections 26, 42 also lie adjacent to each other in a radial plane (perpendicular to the axial direction). It is also clear that the fluid connection pair 26, 42, in relation to a pair of fastening bores 44, 46 which extend perpendicularly to the axial direction through the lower housing assembly 10u and are parallel to each other, is situated on one axial side, i.e. in the representation of the drawing plane, in each case above this pair of bores 44, 46. Also in relation to the extension direction of the bores 44, 46, the direction, leading out of the housing 10, of the pair of fluid connections 26, 42 runs orthogonally, i.e. at a 90 angle. Advantageously and as a development according to the invention, the lower housing assembly 10u, which is formed as a single piece and from a plastic material, accommodates or realises the fastening bores 44, 46 as well as the fluid connection pair 26, 42, so that with the booster assembly to be inserted suitably and the subsequent joining to the upper housing assembly 10o (with the pre-mounted magnetic valve technology), an efficient way of manufacturing the overall arrangement, which is potentially suitable for series production, is created.

[0028] The sectional views of FIGS. 3 and 4 also in particular show the geometric installation space advantages achieved by the invention with regard to an achievable cross-sectional or area dimension in particular of the plunger unit 32: Specifically, it is advantageously achieved by the present invention that, for instance in relation to a minimum radial distance a between the bore pair 44, 46 (that is, the shortest distance between the inner walls, facing each other, of these bores), a diameter of the actuation face 38 of the plunger unit 32 is at least 0.7, in implementable practice can be up to 0.8 and higher. Likewise and as a supplementary or alternative geometric consideration for this advantage according to the invention, the ratio of the diameter (or of the extent of the radial area) of the face 38, in relation to the centre axis section b of the parallel bores 44, 46, is at least 0.4, but in preferred embodiments this distance is usually above 0.5, further preferably even above 0.6.

[0029] In particular FIGS. 1, 2 and 4 also show that in the region of the fastening means 44, 46, more precisely between the bore pair 44, 46 and extending parallel to them, there is an additional fluid connection 50 which is connected permanently to the fluid inlet connection 26 by means of the vertical upward ducts 52 shown in FIG. 4 and other connecting ducts not shown in the figures; this allows a fluid pressure of fluid entering the pressure inlet connection 26 also to be applied at the additional fluid connection 50on both sides of the housingso that, in particular of a plurality of valve housings 10 are linked or mounted on one another by means of aligned fastening bores 44, 46, continuous conduction or transfer of the pressure fluid via the additional connections 50 is made possible. If required, additional sealing bodies (not shown in the figures) would then seal such a connection; in the event of an isolated use of a single valve (or of a single valve body 10), the connections 50 would then be closed in a pressure-tight manner by means which are not described in more detail.

[0030] The first embodiment of the invention shown in FIGS. 1 to 4 illustrates how a working space 54 which is delimited between the core 24 and the armature 18 (and would then be closed by the activated, i.e. upwardly moved armature 18 when the coil 12 is energised) is vented, specifically towards a venting outlet 56 in the bottom. In a particularly elegant manner in terms of manufacturing and design, this venting takes place firstly through a bore 58 provided axially in the core 24, as the first ventilation path which opens into an again axially parallel duct 64 formed as a second ventilation path in the edge of the interior of the housing 10, by means of a transverse groove 62 formed in a cover assembly 60 which is provided separately from the housing 10 and can be placed onto the end face of the housing. This second ventilation path 64 is then opened to the bottom (in this respect in relation to the housing 10, at the end opposite the cover 60) venting outlet 56. In this manner, the frequently existing requirement of venting the armature space at the bottom, i.e. at an end face section under the fastening means 44, 46, can be implemented favourably.

[0031] In an elegant manner in production terms, the cover assembly 60 (cap) can for example be connected preferably non-detachably to the upper end face of the housing 10 by adhesive bonding, (ultrasonic) welding or similar connecting methods.

[0032] FIGS. 5 and 6 show, non-exhaustively, further geometric design variants for arranging the pair of fluid connections 26, 42 relative to the fastening means 44, 46 and to the connector section 16. Whereas in the exemplary embodiment of FIG. 5 the pair of connections 26, 28 together with the connection 16 are aligned in a direction parallel to the axial direction, again offset by 90 in the radial plane, in the alternative exemplary embodiment of FIG. 6 the fluid inlet connection 26 is offset by 180 in the radial direction from the fluid working connection 42 and there is also an offset in the axial direction. This arrangement is again orthogonal to the direction defined by the fastening bore 44, 46 of the fastening means.