FORMWORK APPARATUS FOR FORMING A BUILDING SUPPORT
20190010715 ยท 2019-01-10
Inventors
Cpc classification
E04G21/185
FIXED CONSTRUCTIONS
E04G17/001
FIXED CONSTRUCTIONS
E04G17/14
FIXED CONSTRUCTIONS
International classification
E04G11/36
FIXED CONSTRUCTIONS
E04G17/04
FIXED CONSTRUCTIONS
E04G17/14
FIXED CONSTRUCTIONS
Abstract
A formwork apparatus defining a formwork space for forming a slab is disclosed. The apparatus comprises at least one lower formwork member and at least one upper formwork member and a plurality of formwork brackets. Each formwork bracket has a connection arrangement for operatively connecting the bracket to the lower and upper formwork members. The formwork brackets are configured to space the upper and lower formwork members a certain distance apart from each other along their length such that the formwork members extend parallel to each other. An apparatus for positioning an anchor for a construction member such as a reinforcing rod in a slab when it is cast is also disclosed.
Claims
1. A formwork apparatus defining a formwork space for forming a slab, the apparatus comprising: at least one lower formwork member and at least one upper formwork member; and a plurality of formwork brackets, each formwork bracket having a connection arrangement for operatively connecting the bracket to the lower and upper formwork members, wherein the formwork brackets are configured to space the upper and lower formwork members a certain distance apart from each other along their length such that the formwork members extend parallel to each other along their length.
2. A formwork apparatus according to claim 1, wherein the connection arrangement includes a lower bracket clamp for clamping the formwork bracket to the lower formwork member, and an upper bracket clamp for clamping the formwork bracket to the upper formwork member.
3. A formwork apparatus according to claim 1, wherein the bracket includes a lower formwork portion having a lower formwork positioning surface for bearing up against the lower formwork member, and an upper formwork portion having an upper formwork positioning surface for bearing up against the upper formwork member, and the upper and lower formwork positioning surfaces extend parallel to each other.
4. A formwork apparatus according to claim 1, further including a bridge portion connecting the lower and upper formwork portions and the bridge portion has a lower positioning surface that extends orthogonally to the positioning surfaces of the upper and lower formwork portions.
5. A formwork apparatus according to claim 1, wherein the formwork apparatus includes a ground anchor for anchoring the apparatus to the ground, and wherein the ground anchor includes an arm extending from the formwork bracket spaced above the arm, and a ground penetrating formation towards a distal end of the arm.
6. A formwork apparatus according to claim 4, wherein the formwork bracket includes a foot extending orthogonal to the upper and lower formwork members for resting on a surface, and the foot includes a ground engaging surface extending orthogonally to the formwork positioning surfaces of the lower and upper formwork portions.
7. A formwork apparatus according to claim 1, further including an anchor positioner for positioning an anchor for a construction member in the formwork space.
8. A formwork apparatus according to claim 7, wherein the anchor positioner comprises a positioner body that interacts with the formwork bracket to locate the anchor positioner in the formwork space and also support the anchor positioner.
9. A formwork apparatus according to claim 8, wherein the anchor positioner includes at least one anchor locator for locating and positioning an anchor for a construction member.
10. A formwork apparatus according to claim 1, wherein the lower formwork member includes a first lower formwork channel having a lip defined in the lower formwork member, and a second lower formwork channel having a lip defined in the lower formwork member, and the first and second lower formwork channels extend parallel to a longitudinal edge of the lower formwork member, for mounting the formwork bracket to the lower formwork member.
11. An apparatus for positioning an anchor for a construction member in a slab, the apparatus including: an anchor positioner that is mounted on a support proximate to a formwork apparatus defining a formwork space for casting a slab, the anchor positioner extending into the formwork space; and an anchor locator mounted on the anchor positioner for locating a construction anchor in a position in the slab when it is formed.
12. An apparatus for positioning an anchor according to claim 11, including a mounting arrangement for mounting the anchor positioner on the formwork apparatus.
13. An apparatus for positioning an anchor according to claim 12, including at least one formwork member extending at least part of the way around the formwork space and having a channel on its outer surface, and wherein the mounting arrangement mounts the anchor positioner on the formwork member.
14. An apparatus for positioning an anchor according to claim 13, including a clamp for clamping the anchor positioner onto the channel of the formwork member at two vertically spaced positions.
15. An apparatus for positioning an anchor according to claim 11, wherein the anchor locator is formed by an aperture in the anchor positioner.
16. An apparatus for positioning an anchor according to claim 15, including a construction member anchor that is mounted on the anchor locator.
17. An apparatus for positioning an anchor according to claim 16, wherein the construction member anchor comprises an anchor body having a connecting formation for connecting a construction member thereto, and a rod extending away from the anchor body.
18. An apparatus for positioning an anchor according to claim 17, wherein the connecting formation of the anchor body comprises an internal passage having an internal screw thread formation for engaging an external screw thread on a construction member.
19. An apparatus for positioning an anchor according to claim 18, wherein the construction member anchor is mounted to the anchor locator by means of a fastening element that passes through the opening of the anchor locator and is screwed into the internal passage of the connecting formation.
20. An apparatus for positioning an anchor according to claim 19, wherein the construction member anchor comprises two components that are connected to each other on either side of the anchor locator whereby to mount the anchor on the anchor locator.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0137] Preferred features, embodiments and variations of the disclosure may be discerned from the following Detailed Description which provides sufficient information for those skilled in the art to perform the disclosure. The Detailed Description is not to be regarded as limiting the scope of the preceding Summary of Disclosure in any way. The Detailed Description will make reference to a number of drawings as follows:
[0138]
[0139]
[0140]
[0141]
[0142]
[0143]
[0144]
[0145]
[0146]
[0147]
[0148]
[0149]
[0150]
[0151]
[0152]
[0153]
[0154]
[0155]
[0156]
[0157]
[0158]
[0159]
[0160]
DETAILED DESCRIPTION
[0161] In compliance with the statute, the disclosure has been described in language more or less specific to structural or methodical features. It is to be understood that the disclosure is not limited to specific features shown or described since the means herein described comprises preferred forms of putting the disclosure into effect. The disclosure is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims (if any) appropriately interpreted by those skilled in the art.
[0162]
[0163] The apparatus 10 comprises broadly a lower formwork member 12, an upper formwork member 14 and a plurality for formwork brackets 20. The upper and lower formwork members 14 and 12 extend parallel to each other and spaced away from each other. In particular, the upper formwork member 14 is spaced upward and inward of the lower formwork member 12. Each of the components will be described in more detail below.
[0164] The lower formwork member 12 is linear and has two major surfaces 22 and 24 extending between upper and lower longitudinal edges extending parallel to each other. In addition, the formwork member 12 has first and second formwork channels 26 and 28 defined in one of the major surfaces 22 thereof. The other major surface 24 is planar across its full face and faces into the formwork space where it provides retention. Each channel 26, 28 extends along the full length of the member 12. The first and second channels 26 and 28 are spaced apart from each other and spaced from the upper and lower longitudinal edges of the member 12. Further, each channel 26 and 28 has upper and lower lips 29 extending along its longitudinal edges for clamping to the brackets 20 as will be described in more detail below.
[0165] The upper formwork member 14 has two major surfaces 30 and 32 with upper and lower longitudinal edges that are linear and extend parallel to each other. Further, the upper formwork member 14 has a single channel 34 defined in one major surface 30 thereof. Similarly, the formwork member 14 defines lips 36 extending along each of longitudinal edges of the channel 34. The upper formwork member 14 is shorter or more compact in height than the lower formwork member 12 and it is also thinner.
[0166] Each formwork bracket 20 is configured to space the upper and lower formwork members 14 and 12 a certain distance apart from each other and extending parallel to each other. Each bracket 20 comprises a lower formwork portion 40, an upper formwork portion 42, and a bridge portion 44 connecting the upper and lower formwork portions 42 and 40. The lower formwork portion 40 has a lower formwork positioning surface 46 for butting up against the lower formwork member 12 and positioning it, and orientating it.
[0167] The formwork bracket 20 also has a lower clamp 50 on the lower formwork portion 40 for clamping the bracket 20 to the lower formwork member 12. The clamp 50 comprises complementary clamping formations 52 on either side of the lips 29 of the first channel 26 and a fastener 54 for moving the clamping formations 52 towards each other and clamping the lip 29 of the first channel 26 on the lower portion there between. The bracket 20 also includes a locking tab 58 projecting from the lower formwork portion 40 for projecting into the second channel 28 and locking the tab 58 to the formwork member 12.
[0168] The upper formwork portion 42 has an upper formwork positioning surface 49 for butting up against the upper formwork member 14 and positioning it, and orientating it. The bracket 20 also has an upper clamp 60 for clamping the bracket 20 to the channel 34 of the upper formwork member 14. The clamp 60 has the same features as the clamp 50 described above and functions in the same way. It will therefore not be described further in this description.
[0169] The formwork bracket 20 has a high level of dimensional tolerance to ensure the upper and lower bracket positioning surfaces 46 and 49 position the upper and lower formwork members 14 and 12 in the correct positions. Typically, the brackets 20 might be laser cut from sheet metal, e.g. sheet steel. In addition, the brackets 20 are designed with cut outs to reduce the weight of each bracket 20 while still retaining an appropriate mechanical strength.
[0170]
[0171] The anchor positioner 70 functions to position one or more construction anchors 76 with high tolerance in a predetermined position within the formwork space and thereby within a resulting concrete slab formed in the formwork space. This results in an accurate positioning of a structural member such as a reinforcing bar on the slab as well as effective anchoring of the reinforcing bar to the slab.
[0172] The anchor positioner 70 includes an elongate substantially rectangular flattened positioner body 71 having two major surfaces. The body 71 may be formed from plastic or from a metal such as steel. The positioner body 71 has a formwork locator 73 intersecting with the upper formwork member 14 to locate the anchor positioner 70 in the predetermined position. In the illustrated embodiment, the formwork locator 73 is in the form of a wall positioned about midway along the length of the positioner body 71 extending transverse to the longitudinal axis of the body. In the illustrated embodiment, one anchor locator 72 is positioned in the lateral spacing between the upper and lower formwork members 14 and 12. Another anchor locator 74 is positioned on the opposite side of the upper formwork member 14 to the lower formwork member 12, i.e. it is inward of the upper formwork member with respect to the formwork space.
[0173] One end of the positioner body 71 adjacent the anchor locating formation 73 has chamfered corners. This feature helps to locate the positioner body 71 in its correct position relative to another positioner body 71 as will be described in more detail below. The anchor positioner 70 is left in the slab after the slab is poured and remains permanently in the slab.
[0174] In
[0175]
[0176]
[0177] Further, the bracket 20 in
[0178]
[0179]
[0180]
[0181] The corner bracket 110 comprises a first formwork section receiving portion 112 and a transverse extending second formwork section abutting portion 114. The first formwork receiving portion 112 defines an open channel 116 for receiving a section of the lower formwork member 12 therein with some clearance. The first portion 112 also has two vertically spaced clamps 118 for clamping the bracket 110 to a section of the lower formwork member 12 extending in a first direction.
[0182] The second portion 114 also has two vertically spaced clamps 118 for clamping the second portion 114 to the adjacent section of lower formwork member 112 extending in a second direction that is transverse to said first direction. In the illustrated embodiment, the plate 114 extends out beyond both sides of the first formwork section receiving portion 112.
[0183] The second formwork receiving portion 114 comprises a plate extending laterally outward away from the first portion 112 transverse thereto. The plate of the second portion 114 is for butting up against a section 119 of the lower formwork member 12 extending in a second direction.
[0184]
[0185]
[0186]
[0187]
[0188] The formwork bracket 20 is mounted to each of the lower and upper formwork members 12 and 14 in the manner described above, and illustrated in
[0189] The positioner 70 has two anchor locators 72 and 74 in the form of apertures extending through the flattened positioner body 71 spaced apart from each other on the body 71. A construction member anchor 76 is mounted on the anchor locator 72 intermediate the lower and upper formwork members 12 and 14. The anchor 76 includes an anchor body, e.g. a long nut, having a passage therethrough with an internal screw thread formation. An anchor rod 81 that is typically bent at a point along its length is screwed into the lower end of the anchor body 78. The bridging portion 44 has an opening formed therein which is located at a certain position. Further, the positioner body 71 also has an anchor locator 72 that is an opening or aperture formed therein that is aligned with an opening on the bridging portion 44. A nut 62 is passed through these openings into an upper end of the anchor body 71 thereby fixing the anchor rod 81 and anchor body 78 to the positioner body 71 and the bracket 20.
[0190] A second construction anchor 76 is mounted on the anchor locating formation 73 remote from the lower formwork member 12. This anchor 76 comprises an anchor body 78 mounted on top of the positioner body 71 and a rod 81 with a bend along its length that is positioned beneath the positioner body 71. The rod 81 is passed through the anchor locator 72 and is screwed into a lower end of the body 78. This fixes the rod 81 to the anchor body 78 and thereby also the positioner body 71 which is sandwiched between the rod 81 and the anchor body 78.
[0191]
[0192] The ground positioning bracket 150 comprises a foot 152 for running along a support surface such as the ground and a leg 154 extending orthogonally up from the foot 152. The foot 152 has a connection arrangement comprising two vertically spaced connectors for connecting the ground positioning bracket 150 to the channels 26, 28 on the lower formwork member 12. In the illustrated embodiment, the upper connector is a clamp 50 like that on the formwork bracket 20 and the lower connector is a locking tab 48 again like that on the formwork bracket 20.
[0193]
[0194] As described, the slab 140 has two levels with a lower level 144 around the perimeter of the slab 140 and an inner upper level 142. Further, the slab 140 has a rectangular configuration in outline with square corners. The formwork apparatus 10 comprises broadly the arrangement of lower and upper formwork members 12, 14 interconnected by a plurality of spaced brackets.
[0195] The formwork brackets 20 described above are located at spaced intervals around the perimeter of the slab 140. Each of these formwork brackets 20 is mounted to each of the lower and upper formwork members 12, 14 in the manner described above. Further, each of the brackets 20 is anchored in the ground by means of pegs.
[0196] Further, a plurality of ground positioning brackets 150 are also positioned at spaced intervals around the perimeter of the slab 140. In the illustrated embodiment, the ground positioning brackets 150 alternate with the formwork brackets 20 around the perimeter of the slab 140. The ground positioning brackets 150 assist in anchoring the formwork members 12 and 14 in position on the ground such that they can withstand the outward force of concrete being poured into the formwork apparatus 10. Further, the corner brackets 110 are shown in use on external corners as shown in
[0197]
[0198] In an alternative embodiment, the formwork bracket 20 may have a foot and portions 42 and 44 of the bracket are detachably mounted to the lower formwork portion 40. In this embodiment, portions 42 and 44 can be removed from the lower formwork portion 40 such that the lower formwork portion 40 can be removed later, once the concrete has cured completely.
[0199]
[0200] In these drawings, there are two construction member anchors 76 set and anchored into the upper level of the slab 140. The construction member anchors 76 are positioned a specific distance in from the edge of the upper level of the slab 140 and at a predetermined angle to each other. These construction anchors 76 are formed by an arrangement of brackets 20 and 150 like that shown in
[0201] In
[0202] Further, a single construction member anchor 76 is located on the lower level of the slab 140, the height of which is set by the lower formwork member 12. In
[0203]
[0204] The drawing shows the anchor positioners 70 retained in position within the slab 140. The positioners 70 are positioned in the slab 140 in each of the positions in which a formwork bracket 20 was positioned. The body 71 of each positioner 70 extends along the surface of the lower level 144 of the slab 140 between the lower and the upper formwork members 12 and 14 but is spaced beneath the surface of the upper level 142 of the slab 140.
[0205] In the illustrated embodiment, the construction positioners 70 on the upper level 142 of the slab 140 have temporary construction braces 170 fixed thereto. By contrast the construction member anchors 76 on the lower level 144 of the slab 140 have reinforcing bars or reinforcing rods 172 operatively connected thereto. Only one reinforcing rod 172 is shown in the drawing for clarity but in practice reinforcing rods 172 might be connected to the other construction member anchors 76 on the lower level 144.
[0206]
[0207] The technique of receiving and encasing construction anchors 76 for the reinforcing bars 172 in situ within the slab 140 when it is poured ensures that the bars 172 are properly anchored to and supported by the slab 140. With this construction, there is no requirement for the builders to drill holes into the concrete for receiving reinforcing bars 172 after the slab is poured.
[0208]
[0209] The formwork bracket 180 comprises a lower formwork portion 40 that is similar to the first embodiment and an upper formwork portion 42 that is joined to the lower formwork portion 40 by a bridging portion 44. Each of the upper and lower formwork portions 42 and 40 has clamps 50 for clamping the bracket 20 to the upper and lower formwork members 14 and 12 respectively. The upper formwork portion 42 projects up above the level of an upper edge of the upper formwork member 14 which is different to the formwork bracket 20 in
[0210] Further, the formwork bracket 180 also includes a foot 182 extending away from a base of the lower formwork portion 40 transverse to a surface of the lower formwork portion 40. The foot 182 has a tab 184 extending away therefrom with a hole defined therein for passing an anchoring element there through, e.g. a DYNABOLT, for anchoring the bracket 180 to a support. The foot 182 also has attachment formations 186 for attaching a ground penetrating formation with a sharp point thereto.
[0211] The formwork bracket 180 has two anchor positioners 70 for positioning an anchor 76 for a construction member 170, 172 in a formed slab 140. As described above, using the bracket 20, the one anchor positioner includes the arm 181 that extends above the upper formwork member 14 and across the formwork space. The positioner 70 includes a tab towards a remote end thereof that defines an opening that forms an anchor locator 72. Additionally, the bridge portion 44 includes a tab that projects transverse away therefrom that also forms a further anchor locator 74. Thus, the bracket 180 has one anchor locator 72 at an end of the arm 181 and a further anchor locator 74 formed in a tab 189 on the bridge portion 44.
[0212] However, one feature of this formwork bracket 180 is that when a slab is formed in the formwork space, the arm 181 of the bracket encroaches on and occupies the space above the surface of the slab and the space around its peripheral edge of the slab is obstructed. This is inconvenient for builders working on the slab.
[0213]
[0214]
[0215] Each anchor locator 72, 74 is in the form of an aperture through which the construction member anchor 76 is passed. Each construction member anchor 76 is shown extending down into the slab 140 and is encased in concrete of the poured slab. Each construction member anchor 76 is similar to the construction anchor described above, with reference to
[0216]
[0217] It will be further appreciated that forming the anchors within the slab when it is cast saves considerable labour and therefore cost. Further, by accurately positioning the anchors relative to the formwork members with a fine tolerance, the anchors are in an absolute optimum position. The accurate positioning of reinforcing rods leads to an overall better structure.
[0218] An advantage of the apparatus described in the detailed description above with reference to the drawings is that it enables an accurate and high tolerance slab to be formed for a building structure. The formwork members are accurately dimensioned on the ground and the brackets orientate the formwork space surfaces and thereby the formed slab surfaces in vertical and horizontal positions with a high degree of accuracy.
[0219] The formwork members are accurately dimensioned and positioned and have a vertically extending orientation. This ensures that the slab is accurately dimensioned and the adjacent sides of the slab are orthogonal to each other. It also ensures that the sides of the slab are vertically extending and the surface of the slab is horizontally extending or plumb as desired in best building practice. This provides a suitable foundation for dimensional accuracy and excellence in the building structure above the slab.
[0220] Another advantage of the apparatus described above with reference to the drawings is that it includes a construction member anchor or a bar anchor in the slab when it is poured. Once the slab has formed a vertically extending bar forming part of the building to be built can be mounted on the bar anchor so that it is strongly and accurately fixed in position on the slab extending up away from the slab. This saves a significant amount of time because it avoids the need to drill into the slab after it is formed. Further, it enables an extremely fine and high tolerance positioning of the bar on the slab and this ultimately enhances the accuracy and tolerance of the walls built on the foundation.
[0221] It will of course be realized that the above has been given only by way of illustrative example of the disclosure and that all such modifications and variations thereto, as would be apparent to persons skilled in the art, are deemed to fall within the broad scope and ambit of the disclosure as is herein set forth.