High pressure pump for a fuel injection system of an internal combustion engine
10174731 ยท 2019-01-08
Assignee
Inventors
Cpc classification
F02M59/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M59/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The disclosure relates to internal combustion engines in general and may be applied to a high pressure pump for a fuel injection system of an internal combustion engine. In some embodiments, the pump includes: a pump housing including a piston guide and a plunger guide bore; a piston for compressing a fuel, the piston guided in the piston guide; and a roller plunger including a plunger skirt and a roller, the roller plunger transferring a translational movement from a cam of a camshaft driven by the internal combustion engine to the piston. The plunger skirt may include an outer region directed away from the roller and symmetrical about a plane of symmetry and an overall mass distributed asymmetrically about the plane of symmetry.
Claims
1. A pump for a fuel injection system of an internal combustion engine, the pump comprising: a pump housing including a piston guide and a plunger guide bore; a piston for compressing a fuel, the piston guided in the piston guide; and a roller plunger including a plunger skirt and a roller, the roller plunger transferring a translational movement from a cam of a camshaft driven by the internal combustion engine to the piston; the roller plunger guided to slide in the plunger guide bore along a roller plunger axis; the plunger skirt including an outer region directed away from the roller and an inner region extending toward the roller and having a constant length measured along the roller plunger axis; wherein the inner region of the plunger skirt includes a circumferential wall with a length extending along the roller plunger axis and a crossmember in contact with the piston and for mounting the roller so the roller is not in contact with the circumferential wall; the plunger skirt comprising an overall mass distributed asymmetrically about the roller plunger axis.
2. The pump as claimed in claim 1, wherein an overall mass arranged on the crossmember or the circumferential wall and distributed asymmetrically about the roller plunger axis.
3. The pump as claimed in claim 2, wherein the overall mass of the plunger skirt comprises the sum of a basic mass of the plunger skirt configured symmetrically with respect to the roller plunger axis and an unbalance mass attached asymmetrically with respect to the roller plunger axis on an inner region of the plunger skirt, and wherein the unbalance mass is disposed in a contact region between the crossmember and the circumferential wall.
4. The pump as claimed in claim 3, wherein the unbalance mass is disposed in the plunger skirt and not in contact with the roller, the circumferential wall having a length parallel to the roller plunger axis, measured from a contact region with the crossmember to an open end opposite the contact region, and the unbalance mass extends from the contact region over half the length of the circumferential wall.
5. The pump as claimed claim 3, wherein the unbalance mass includes a triangular configuration including a first triangle leg formed of a part of the crossmember and a second triangle leg formed of a part of the circumferential wall.
6. The pump as claimed in claim 3, wherein the unbalance mass comprises from 10% to 100% of the basic mass.
7. The pump as claimed in claim 2, wherein the circumferential wall includes at least one notch.
8. The pump as claimed in claim 7, wherein the circumferential wall has a length parallel to the plunger guide bore, extending from a contact region with the crossmember to an open end opposite the contact region, and the notch extends from the open end over half the length of the circumferential wall.
9. The pump as claimed in claim 2, wherein the circumferential wall includes a cavity and the cavity is disposed on a third of the circumferential wall adjacent to the open end.
10. The pump as claimed in claim 2, wherein the roller plunger comprises at least two different materials having different density and arranged on the crossmember or the circumferential wall distributed asymmetrically about the roller plunger axis.
11. The pump as claimed in claim 3, wherein the unbalance mass is disposed in the plunger skirt and not in contact with the roller, the circumferential wall having a length parallel to the plunger guide bore, measured from a contact region with the crossmember to an open end opposite the contact region, and the unbalance mass extends from the contact region over a third of the length.
12. The pump as claimed in claim 3, wherein the unbalance mass is disposed in the plunger skirt and not in contact with the roller, the circumferential wall having a length parallel to the plunger guide bore, measured from a contact region with the crossmember to an open end opposite the contact region, and the unbalance mass extends from the contact region over a quarter of the length.
13. The pump as claimed claim 3, wherein at least one projection is arranged on the crossmember or the circumferential wall in the contact region.
14. The pump as claimed in claim 3, wherein the unbalance mass comprises from 20% to 50% of the basic mass.
15. The pump as claimed in claim 7, wherein the notch extends from the open end over a third of the length.
16. The pump as claimed in claim 7, wherein the notch extends from the open end over a quarter of the length.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The teachings of the present disclosure will be explained in greater detail in the following text using the appended drawings, in which:
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DETAILED DESCRIPTION
(13) A high pressure pump for a fuel injection system of an internal combustion engine may include a pump housing for receiving elements of the high pressure pump. Here, the pump housing is assembled from a cylinder region and a lower housing region. Furthermore, the high pressure pump has a piston for loading a fuel with pressure, which piston is guided in a piston guide of the pump housing, in particular in the cylinder region, and has a roller plunger with a plunger skirt and a roller for transmitting a translational movement from a cam of a camshaft to the piston, the roller plunger being guided in a plunger guide bore on the pump housing, in particular in the lower housing region. The plunger skirt has an outer region which is directed away from the roller and is configured so as to be symmetrical about a plane of symmetry, the plunger skirt having an overall mass which is arranged in a manner which is distributed asymmetrically about the plane of symmetry.
(14) In order to lubricate the roller plunger, a play of from approximately 0.06 mm to 0.1 mm may be provided in the roller plunger guide bore.
(15) In contrast to known arrangements, a center of mass of the roller plunger does not lie as far as possible on a plane of symmetry of the roller plunger which lies perpendicularly on a camshaft axis, but rather the mass is configured in a targeted manner so as to be distributed asymmetrically about the plane of symmetry. As a result, a torque M.sub.Masse can be caused which counteracts the tilting moment. By way of targeted provision of the mass with a predefined asymmetry, the tilting of the roller plunger in its plunger guide bore can be influenced in a targeted manner in the region of the play. Firstly, the tilting moment can be reduced; lateral forces which act on the plunger guide bore can therefore be transmitted in a more homogeneous manner. Secondly, the time of tilting can be influenced in a predictable manner.
(16) In order to further keep the tilting of the roller plunger in the plunger guide bore low, a ratio of a roller plunger length L to a roller plunger external diameter D may be L/D>1. Furthermore, a roller plunger axis, furthermore, may lie perpendicularly on the axis of the camshaft.
(17) Although an anti-rotation safeguard can in principle be dispensed with, rotation can also occur in addition to the tilting of the roller plunger in the plunger guide bore as a result of the action of lateral forces, in particular if the roller plunger is of rotationally symmetrical configuration. If an anti-rotation safeguard is additionally provided, for example formed by way of a projection which is arranged either on the plunger guide bore or on the outer region of the plunger skirt, and which is in engagement with a notch on the plunger skirt or plunger guide bore rotation may be further limited.
(18) The plunger skirt may be of rotationally symmetrical configuration, that is to say of circular configuration in cross section perpendicularly with respect to a longitudinal extent of the plunger skirt. Here, the plane of symmetry runs on a circle radius through a circle center point of the plunger skirt of circular configuration.
(19) As an alternative, it is also possible that the plunger skirt is of rectangular or square configuration in cross section perpendicularly with respect to its longitudinal extent. In this case, the plane of symmetry runs on a median of the sides of the rectangle or the square. In this case, there are correspondingly two planes of symmetry through the plunger skirt.
(20) The plunger skirt preferably has a crossmember for making contact with the piston and a circumferential wall for receiving the roller, the overall mass of the plunger skirt being arranged on the crossmember and/or the circumferential wall in a manner which is distributed asymmetrically about the plane of symmetry.
(21) The overall mass includes the combination of the mass of the crossmember and of the circumferential wall. In the case of the asymmetrical distribution of the overall mass about the plane of symmetry of the plunger skirt, both the crossmember and the circumferential wall may have an asymmetrical mass distribution. As a result, a plurality of degrees of freedom are available during the manufacture of the plunger skirt, which degrees of freedom make an uneven mass distribution of the plunger skirt possible.
(22) The overall mass of the plunger skirt may include the sum of a basic mass of a plunger skirt which is configured symmetrically with respect to the plane of symmetry and an unbalance mass which is attached asymmetrically with respect to the plane of symmetry on an inner region of the plunger skirt, which inner region is directed toward the roller.
(23) The plunger skirt can be manufactured simply by adding an additional mass in the form of the unbalance mass arranged on a plunger skirt produced as usual and symmetrical with regard to its geometry and its center of mass, and/or eccentrically, that is to say asymmetrically with respect to the plane of symmetry of the plunger skirt, providing a mass imbalance of the plunger skirt. Here, the unbalance mass may be arranged in a contact region of the crossmember and the circumferential wall, since the greatest space for attaching an unbalance mass is advantageously available here on account of the geometry of the plunger skirt.
(24) In some embodiments, the unbalance mass is arranged in the plunger skirt without contact with the roller to prevent the unbalance mass from impeding the mobility of the roller. The circumferential wall of the plunger skirt has a length parallel to the plunger guide bore, starting from a contact region with the crossmember as far as an open end which lies opposite the contact region. In some embodiments, the unbalance mass extends, starting from the contact region, over half the length of the circumferential wall. In some embodiments, the unbalance mass extends over a third of the length or over a quarter of the length. As a result, disruptive contact with the roller can be reduced and/or avoided.
(25) In the case of a roller plunger without an asymmetrically distributed overall mass, considerably greater forces act on the plunger guide bore in the region of the open end of the plunger skirt than in a region of the roller plunger close to the piston, that is to say in a contact region of the crossmember and the circumferential wall. In order to counteract this, the unbalance mass may be arranged closer to the contact region than to the open end. As a result, an improved distribution of forces is achieved, which counteracts the tilting of the roller plunger in the plunger guide bore.
(26) The unbalance mass may have a triangular configuration in the longitudinal section parallel to the plunger guide bore. A first triangle leg may be formed by way of a part region of the crossmember and a second triangle leg formed by way of a part region of the circumferential wall. A triangular configuration of the unbalance mass, the triangle sharing side regions with already present elements of the plunger skirt such as the crossmember and the circumferential wall, may be manufactured more easily. In cases, in which a triangular configuration of the unbalance mass can be unfavorable, however, because a torque M.sub.Masse which is too strong would be produced, for example, as a result, merely one projection may be provided either on the crossmember or on the circumferential wall or on the crossmember and the circumferential wall. For example, journals can be arranged to this end on the crossmember and/or on the circumferential wall.
(27) The unbalance mass may include from 10% to 100% of the basic mass, and, in some embodiments, from 20% to 50% of the basic mass. If, for example, the basic mass of the plunger skirt is approximately 100 g, the unbalance mass may have a mass between approximately 20 g to 50 g.
(28) Therefore, the unbalance mass can have the same mass as the basic mass of a plunger skirt which is configured symmetrically with respect to the plane of symmetry, and the balance of forces which act at the open end to forces which act at the contact region can be shifted greatly here. In some embodiments, however, the unbalance mass lies in a range of from 20% to 50% of the basic mass, since the torque M.sub.Masse thus counteracts the original torque of the roller plunger in the plunger guide bore.
(29) The unbalance mass may be arranged in the plunger skirt in such a way that a centroid of the unbalance mass is spaced apart by approximately 10 mm from the plane of symmetry of the plunger skirt.
(30) In addition or as an alternative to the unbalance mass, the circumferential wall can also have at least one notch which is arranged asymmetrically with respect to the plane of symmetry. This is a further possibility to arrange the overall mass of the plunger skirt asymmetrically about the plane of symmetry, which possibility can be manufactured particularly simply.
(31) In some embodiments, the notch extends, starting from the open end of the circumferential wall, over half the length of the circumferential wall, over a third of the length, or over a quarter of the length. This has the same effects as in the case of the arrangement of the unbalance mass in the contact region of the crossmember and the circumferential wall, which contact region lies opposite the open end.
(32) As an alternative or in addition to the unbalance mass and/or the notch, the circumferential wall can also be configured with a cavity, the cavity arranged in a third of the circumferential wall which is adjacent to the open end.
(33) In addition or as an alternative, it is also possible to manufacture the roller plunger and, in particular, the plunger skirt from at least two different materials which have a different density. Said materials can then preferably be arranged on the crossmember and/or the circumferential wall in a manner which is distributed asymmetrically.
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(35) The high pressure pump 10 includes a piston pump 16 and has a piston 22 which is guided in a piston guide 18 of a pump housing 20, performs a translational movement during operation, and in the process compresses a fuel 25 which is situated in a pressure space 24 and therefore loads it with pressure. In the present embodiment, the pump housing 20 is constructed from two part regions, namely a cylinder region 20a and a lower housing region 20b. Here, the piston guide 18 is arranged in the cylinder region 20a.
(36) The translational movement of the piston 22 is driven by a camshaft 26 having two cams 28, which camshaft 26 for its part is driven by the internal combustion engine 14. In order to convert a rotational movement of the camshaft 26 into the translational movement of the piston 22, a roller plunger 30 has a roller 34 which makes contact with a surface 32 of the camshaft 26 and a plunger skirt 36 which is in contact with the piston 22.
(37) In the embodiment which is shown in
(38) The plunger skirt 36 has a crossmember 40 which makes contact with the piston 22, and a circumferential wall 42, in which the roller 34 is received and which serves to guide the entire roller plunger 30 in a plunger guide bore 44 of the pump housing 20 in the lower housing region 20b which is not shown in
(39) The plunger skirt 36 is arranged on an outer region 46 symmetrically about a plane of symmetry 48. This is shown diagrammatically for two different embodiments of the plunger skirt 36 in
(40) Here,
(41) In some embodiments, the plunger skirt 36 can also be of rectangular configuration in cross section perpendicularly with respect to its longitudinal extent 50, as shown in
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(43) During a stroke of the piston 22, that is to say when pumping the fuel 25 and when sucking in the fuel 25, forces both in the axial direction F.sub.axial and in the lateral direction F.sub.seitlich are introduced into the roller plunger 30 by way of the surface 32, in order finally to transmit the force via the piston 22 to the fuel 25 in the form of pressure. The lateral forces F.sub.seitlich are absorbed by the plunger guide bore 44 and are denoted by F.sub.1 and F.sub.2 in
(44) Here, F.sub.1 denotes a lateral force which acts in the region of an open end 58 of the circumferential wall 42 of the plunger skirt 36. Here, F.sub.2 denotes a lateral force which acts in a contact region 60 of the crossmember 40 with the circumferential wall 42. As can be seen in
(45) As is further apparent from
(46) In some embodiments, the overall mass 64 of the plunger skirt 36 is distributed eccentrically, that is to say distributed asymmetrically about the plane of symmetry 48. By way of asymmetrical distribution of the overall mass 64 about the plane of symmetry 48, the contact angle between the cam 28 and the roller 34 is not changed, but a possibility is provided without changing a stroke profile or a cam profile of influencing the lateral forces F.sub.seitlich on the roller plunger 30. This is because the lateral forces F.sub.1 and F.sub.2 can be distributed more homogeneously by way of asymmetrical arrangement of the overall mass 64, and said lateral forces F.sub.1 and F.sub.2 are therefore transmitted more homogeneously to the plunger guide bore 44.
(47) To this end, as shown diagrammatically in
(48) The unbalance mass 70 entails an acceleration force F.sub.Masse which results in a torque M.sub.Masse which counteracts the tilting moment of the roller plunger 30, which tilting moment results from the inhomogeneous distribution of the forces F.sub.1 and F.sub.2.
(49) As a result, the tilting moment can be influenced and reduced, and edge loads on the roller plunger 30 can be reduced by way of inhomogeneous distribution of F.sub.1 and F.sub.2. In addition, the time of tilting, that is to say the sudden and one-sided release of the roller plunger 30 from the plunger guide bore 44, can be changed in such a way that the tilting does not have any negative influence on the kinematics.
(50) For example, a large acceleration at the roller 34 might lead to slip between the surface 32 of the camshaft 26 and the roller 34, it being possible for the tilting of the roller plunger 30 to change this acceleration profile. Therefore, the slip can also be improved by way of changing the tilting behavior of the roller plunger 30.
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(52) In some embodiments, the unbalance mass 70 is situated in an upper region of the plunger skirt 36, that is to say in a circumferential wall 42 which has a defined length 84, starting from the contact region 60 toward the open end 58, extends, starting from the contact region 60, over half the length 84 or over a third of the length 84 or over a quarter of the length 84. As a result, a centroid 86 of the unbalance mass 70 is influenced, which for its part, via the equation M.sub.Masse=D (centroid 86 to roller plunger axis 66)F.sub.Masse, influences the torque M.sub.Masse which counteracts the tilting moment of the roller plunger 30 in the plunger guide bore 44.
(53) Via F.sub.Masse, the torque M.sub.Masse is also influenced by the actual mass of the unbalance mass 70. In some embodiments, the unbalance mass 70 is from 10% to 100% of the basic mass 74. In some embodiments, the unbalance mass lies in a range of from 20% to 50% of the basic mass 74.
(54) In some embodiments, without the triangular form of the unbalance mass 70 which is shown in
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(56) A further alternative which is shown in
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(58) In some embodiments, the asymmetrical plunger geometry results in an offset centroid 86 generating a moment for influencing the plunger kinematics. Moreover, this additional degree of freedom in the geometric design of the roller plunger 30 can provide further possibilities. In addition to the change in the forces themselves, the time of tilting or lifting up at the lower or upper end of the plunger guide bore 44 can also be optimized, in order to shift negative influences on the acceleration profile of the roller speed into an uncritical profile. Therefore, sudden slip between a surface 32 of the camshaft 26 and the roller 34, caused by tilting of the roller plunger 30, can be adjusted forward or backward, in order to move the angle as far as possible into an uncritical region of the stroke profile.
LIST OF DESIGNATIONS
(59) 10 High pressure pump 12 Fuel injection system 14 Internal combustion engine 16 Piston pump 18 Piston guide 20 Pump housing 20a Cylinder region 20b Lower housing region 22 Piston 24 Pressure space 25 Fuel 26 Camshaft 28 Cam 30 Roller plunger 32 Surface 34 Roller 36 Plunger skirt 38 Roller shoe 40 Crossmember 42 Circumferential wall 44 Plunger guide bore 46 Outer region 48 Plane of symmetry 50 Longitudinal extent 52 Circle radius 54 Circle center point 56 Median 58 Open end 60 Contact region 62 Geometry 64 Overall mass 66 Roller plunger axis 68 Axis 70 Unbalance mass 72 Inner region 74 Basic mass 76 First triangle leg 78 Part region, crossmember 80 Second triangle leg 82 Part region, circumferential wall 84 Length 86 Centroid 88 Projection 90 Notch 92 Cavity 94 First material 96 Second material 98 Anti-rotation safeguard 100 Journal 102 Recess F.sub.axial Force in the axial direction F.sub.seitlich Force in the lateral direction F.sub.1 Lateral force at the open end of the circumferential edge F.sub.2 Lateral force in the contact region of the crossmember with the circumferential wall F.sub.Masse Acceleration force of the unbalance mass M.sub.Masse Torque of the unbalance mass