Systems and methods for optimizing stoichiometric combustion
10174682 ยท 2019-01-08
Assignee
Inventors
Cpc classification
F05D2270/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B23/0648
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E20/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01K23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided are more efficient techniques for operating gas turbine systems. In one embodiment a gas turbine system comprises an oxidant system, a fuel system, a control system, and a number of combustors adapted to receive and combust an oxidant from the oxidant system and a fuel from the fuel system to produce an exhaust gas. The gas turbine system also includes a number of oxidant-flow adjustment devices, each of which are operatively associated with one of the combustors, wherein an oxidant-flow adjustment device is configured to independently regulate an oxidant flow rate into the associated combustor. An exhaust sensor is in communication with the control system. The exhaust sensor is adapted to measure at least one parameter of the exhaust gas, and the control system is configured to independently adjust each of the oxidant-flow adjustment devices based, at least in part, on the parameter measured by the exhaust sensor.
Claims
1. A gas turbine system, comprising: an oxidant system; a fuel system; a control system; a plurality of combustors adapted to receive and combust an oxidant from the oxidant system and a fuel from the fuel system to produce a plurality of exhaust gases; a plurality of fuel-flow adjustment devices, wherein each of the plurality of fuel-flow adjustment devices is operatively associated with one of the plurality of combustors, wherein at least one of the fuel-flow adjustment devices is configured to independently regulate a fuel flow rate into an associated combustor to achieve substantially stoichiometric combustion; and a plurality of exhaust sensors in communication with the control system, wherein the exhaust sensors are adapted to measure an oxygen concentration and a carbon monoxide concentration in each of the plurality of exhaust gases, and wherein the control system is configured to independently adjust at least one of the plurality of fuel-flow adjustment devices based, at least in part, on the oxygen concentrations and carbon monoxide concentrations measured by the plurality of exhaust sensors to maintain a combined oxygen and carbon monoxide concentration of the plurality of exhaust gases within a predetermined range.
2. The system of claim 1, wherein the oxidant comprises oxygen and a diluent.
3. The system of claim 1, further comprising a diluent supply provided to each of the plurality of combustors.
4. The system of claim 1, further comprising an oxidant compressor adapted to provide compressed oxidant to each of the plurality of combustors.
5. The system of claim 1, wherein the control system is adapted to regulate fuel flow rates into the plurality of combustors using the plurality of fuel-flow adjustment devices so as to minimize differences between measured parameters at different exhaust sensors.
6. The system of claim 1, further comprising a turbine expander adapted to receive the exhaust gas and to generate power.
7. The system of claim 6, further comprising a heat recovery steam generator adapted to receive the exhaust gas from the turbine expander and to generate power.
8. The system of claim 6, further comprising a diluent compressor and an exhaust gas recirculation loop adapted to receive the exhaust gas from the expander, wherein the exhaust gas recirculation loop comprises a heat recovery steam generator adapted to generate power, and a cooled exhaust line adapted to provide cooled exhaust gas to the diluent compressor, and wherein the diluent compressor is adapted to provide compressed diluent to the combustor.
9. The system of claim 8, further comprising an exhaust gas extraction system disposed between the diluent compressor and the combustor, wherein the exhaust gas extraction system is adapted to extract diluent at elevated pressures.
10. The gas turbine system of claim 1, wherein the predetermined range is between 0.01 mol % and about 3 mol % combined oxygen and carbon monoxide concentration.
11. The system of claim 1, wherein the plurality of exhaust sensors are further adapted to measure a temperature of the exhaust gas.
12. A method of controlling a gas turbine, the method comprising: providing an oxidant to a plurality of combustors on a gas turbine; providing a fuel to the plurality of combustors, wherein a fuel flow rate is independently adjusted for each of the plurality of combustors; substantially stoichiometrically combusting the fuel and the oxidant in each of the plurality of combustors to produce a plurality of exhaust gases; measuring an oxygen concentration and a carbon monoxide concentration in each of the plurality of exhaust gases; and adjusting the fuel flow rate into each of the plurality of combustors based on the measured oxygen concentrations and carbon monoxide concentrations to maintain a combined oxygen and carbon monoxide concentration of the plurality of exhaust gases within a predetermined range.
13. The method of claim 12, further comprising compressing the oxidant before the oxidant is provided to each of the plurality of combustors.
14. The method of claim 12, further comprising returning a portion of the exhaust gas to the plurality of combustors as a diluent.
15. The method of claim 14, further comprising compressing the diluent with a compressor before the diluent enters the combustor.
16. The method of claim 15, further comprising extracting at least a portion of the exhaust gas from a coupling disposed between the compressor and each of the plurality of combustors, wherein the amount of exhaust gas extracted is based, at least in part, on the measured oxygen and carbon monoxide concentrations.
17. The method of claim 12, wherein the predetermined range is between 0.01 mol % and about 3 mol % combined oxygen and carbon monoxide concentration.
18. A non-transitory computer readable medium comprising code configured to direct a processor to: provide an oxidant to a plurality of combustors on a gas turbine; provide a fuel to the plurality of combustors, wherein a fuel flow rate is independently adjusted for each of the plurality of combustors; monitor an oxygen concentration and a carbon monoxide concentration in each of a plurality of exhaust gases produced in a flame in each of the plurality of combustors; and adjust the fuel flow rate into each of the plurality of combustors based on the measured oxygen concentrations and carbon monoxide concentrations to maintain a combined oxygen and carbon monoxide concentration of the plurality of exhaust gases within a predetermined range to achieve substantially stoichiometric combustion.
19. The non-transitory computer readable medium of claim 18, comprising code configured to direct the processor to compare measurements associated with a plurality of sensors to the data structure to determine which of the plurality of combustors to adjust.
20. The non-transitory computer readable medium of claim 18, comprising code configured to direct the processor to regulate fuel flow rates to each of the plurality of combustors so as to minimize differences between measured oxygen concentrations and carbon monoxide concentrations at different exhaust sensors.
Description
DESCRIPTION OF THE DRAWINGS
(1) The advantages of the present techniques are better understood by referring to the following detailed description and the attached drawings, in which:
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DETAILED DESCRIPTION
(17) In the following detailed description section, specific embodiments of the present techniques are described. However, to the extent that the following description is specific to a particular embodiment or a particular use of the present techniques, this is intended to be for exemplary purposes only and simply provides a description of the exemplary embodiments. Accordingly, the techniques are not limited to the specific embodiments described below, but rather, include all alternatives, modifications, and equivalents falling within the true spirit and scope of the appended claims.
(18) At the outset, for ease of reference, certain terms used in this application and their meanings as used in this context are set forth. To the extent a term used herein is not defined below, it should be given the broadest definition persons in the pertinent art have given that term as reflected in at least one printed publication or issued patent. Further, the present techniques are not limited by the usage of the terms shown below, as all equivalents, synonyms, new developments, and terms or techniques that serve the same or a similar purpose are considered to be within the scope of the present claims.
(19) An adsorbent may be used to extract or sequester CO.sub.2 from an exhaust gas flow. The absorbent may be used in a series of parallel beds, which can be switched when an absorbent in a bed has reached capacity. The bed that is removed from the flow can then be treated, such as heated, to desorb the CO.sub.2.
(20) Suitable adsorbents for CO.sub.2 sequestration in the present applications have reasonably large working capacity over the relevant temperature range and composition range, good selectivity for CO.sub.2 over other undesired constituents (such as N.sub.2 and O.sub.2), good kinetics, high durability, good compatibility, and reasonably low cost. Several solid phase adsorbents are potential candidates for CO.sub.2 capture. For example, molecular sieves are materials whose atoms are arranged in a lattice or framework in such a way that a large number of interconnected uniformly sized pores exist. The pores generally only admit molecules of a size about equal to or smaller than that of the pores. Molecular sieves, thus, can be used to adsorb and separate or screen molecules based on their size with respect to the pores. One class of molecular sieves is zeolites. Zeolites are hydrated silicates of aluminum and frequently contain cations, which are exchangeable. Zeolites can be naturally occurring or artificial. Naturally occurring types include chabazite, clinoptilolite, erionite, heulandite, and mordenite, to name but a few. Artificial zeolites including, for example, types A, D, L, R, S, T, X, Y, ZSM, mordenite, or clinoptilolite, may also be used. Liquid phase, or solvent adsorption systems, such as those based on chemisorption, may also be used. These may include systems based on carbonates, or amines, among others.
(21) Physical absorption means absorbing a product, such as carbon dioxide, from a gaseous feed stream by passing the feed stream into a liquid which preferentially adsorbs the product from the feed stream at a relatively high pressure, for example, about 2.07 to 13.8 MPa. The feed stream that is depleted of the absorbed product is removed from the liquid. The product can then be recovered from the liquid such as by lowering the pressure over the liquid or by stripping the product out of the liquid. Unlike other solvent based processes, such as those based on amines or carbonates, the absorption of the carbon dioxide into the liquid does not involve a chemical reaction of the carbon dioxide. An example of a physical adsorption process is the SELEXOL process available from the UOP LLC subsidiary of the HONEYWELL Corporation.
(22) A carbon sequestration facility is a facility in which carbon dioxide can be controlled and sequestered in a repository such as, for example, by introduction into a mature or depleted oil and gas reservoir, an unmineable coal seam, a deep saline formation, a basalt formation, a shale formation, or an excavated tunnel or cavern. Further, sequestration can be combined with other uses for the sequestered gas, such as increasing hydrocarbon production in tertiary oil recovery from an active reservoir.
(23) A combined cycle power plant uses both steam and gas turbines to generate power. The gas turbine operates in an open Brayton cycle, and the steam turbine operates in a Rankine cycle powered by the heat from the gas turbine. These combined cycle gas/steam power plants generally have a higher energy conversion efficiency than gas or steam only plants. A combined cycle plant's efficiencies can be as high as 50% to 60%. The higher combined cycle efficiencies result from synergistic utilization of a combination of the gas turbine with the steam turbine. Typically, combined cycle power plants utilize heat from the gas turbine exhaust to boil water to generate steam. The boilers in typical combined cycle plants can be referred to as heat recovery steam generator (HRSG). The steam generated is utilized to power a steam turbine in the combined cycle plant. The gas turbine and the steam turbine can be utilized to separately power independent generators, or in the alternative, the steam turbine can be combined with the gas turbine to jointly drive a single generator via a common drive shaft.
(24) A diluent is a gas used to lower the concentration of oxidant fed to a gas turbine to combust a fuel. The diluent may be an excess of nitrogen, CO.sub.2, combustion exhaust, or any number of other gases. In embodiments, a diluent may also provide cooling to a combustor.
(25) As used herein, a compressor includes any type of equipment designed to increase the pressure of a working fluid, and includes any one type or combination of similar or different types of compression equipment. A compressor may also include auxiliary equipment associated with the compressor, such as motors, and drive systems, among others. The compressor may utilize one or more compression stages, for example, in series. Illustrative compressors may include, but are not limited to, positive displacement types, such as reciprocating and rotary compressors for example, and dynamic types, such as centrifugal and axial flow compressors, for example. For example, a compressor may be a first stage in a gas turbine engine, as discussed in further detail below.
(26) A control system typically comprises one or more physical system components employing logic circuits that cooperate to achieve a set of common process results. In an operation of a gas turbine engine, the objectives can be to achieve a particular exhaust composition and temperature. The control system can be designed to reliably control the physical system components in the presence of external disturbances, variations among physical components due to manufacturing tolerances, and changes in inputted set-point values for controlled output values. Control systems usually have at least one measuring device, which provides a reading of a process variable, which can be fed to a controller, which then can provide a control signal to an actuator, which then drives a final control element acting on, for example, an oxidant stream. The control system can be designed to remain stable and avoid oscillations within a range of specific operating conditions. A well-designed control system can significantly reduce the need for human intervention, even during upset conditions in an operating process.
(27) An equivalence ratio refers to the mass ratio of fuel to oxygen entering a combustor divided by the mass ratio of fuel to oxygen when the ratio is stoichiometric. A perfect combustion of fuel and oxygen to form CO.sub.2 and water would have an equivalence ratio of 1. A too lean mixture, e.g., having more oxygen than fuel, would provide an equivalence ratio less than 1, while a too rich mixture, e.g., having more fuel than oxygen, would provide an equivalence ratio greater than 1.
(28) A fuel includes any number of hydrocarbons that may be combusted with an oxidant to power a gas turbine. Such hydrocarbons may include natural gas, treated natural gas, kerosene, gasoline, or any number of other natural or synthetic hydrocarbons.
(29) A gas turbine engine operates on the Brayton cycle. If the exhaust gas is vented, this is termed an open Brayton cycle, while recycling of the exhaust gas gives a closed Brayton cycle. As used herein, a gas turbine typically includes a compressor section, a number of combustors, and a turbine expander section. The compressor may be used to compress an oxidant, which is mixed with a fuel and channeled to the combustors. The mixture of fuel and oxidant is then ignited to generate hot combustion gases. The combustion gases are channeled to the turbine expander section which extracts energy from the combustion gases for powering the compressor, as well as producing useful work to power a load. In embodiments discussed herein, the oxidant may be provided to the combustors by an external compressor, which may or may not be mechanically linked to the shaft of the gas turbine engine. Further, in embodiments, the compressor section may be used to compress a diluent, such as recycled exhaust gases, which may be fed to the combustors as a coolant.
(30) A heat recovery steam generator or HRSG is a heat exchanger or boiler that recovers heat from a hot gas stream. It produces steam that can be used in a process or used to drive a steam turbine. A common application for an HRSG is in a combined-cycle power plant, where hot exhaust from a gas turbine is fed to the HRSG to generate steam which in turn drives a steam turbine. This combination produces electricity more efficiently than either the gas turbine or steam turbine alone.
(31) A hydrocarbon is an organic compound that primarily includes the elements hydrogen and carbon, although nitrogen, sulfur, oxygen, metals, or any number of other elements may be present in small amounts. As used herein, hydrocarbons generally refer to components found in raw natural gas, such as CH.sub.4, C.sub.2H.sub.2, C.sub.2H.sub.4, C.sub.2H.sub.6, C.sub.3 isomers, C.sub.4 isomers, benzene, and the like.
(32) An oxidant is a gas mixture that can be flowed into the combustors of a gas turbine engine to combust a fuel. As used herein, the oxidant may be oxygen mixed with any number of other gases as diluents, including CO.sub.2, N.sub.2, air, combustion exhaust, and the like.
(33) A sensor refers to any device that can detect, determine, monitor, record, or otherwise sense the absolute value of or a change in a physical quantity. A sensor as described herein can be used to measure physical quantities including, temperature, pressure, O.sub.2 concentration, CO concentration, CO.sub.2 concentration, flow rate, acoustic data, vibration data, chemical concentration, valve positions, or any other physical data.
(34) Pressure is the force exerted per unit area by the gas on the walls of the volume. Pressure can be shown as pounds per square inch (psi). Atmospheric pressure refers to the local pressure of the air. Absolute pressure (psia) refers to the sum of the atmospheric pressure (14.7 psia at standard conditions) plus the gage pressure (psig). Gauge pressure (psig) refers to the pressure measured by a gauge, which indicates only the pressure exceeding the local atmospheric pressure (i.e., a gauge pressure of 0 psig corresponds to an absolute pressure of 14.7 psia). The term vapor pressure has the usual thermodynamic meaning. For a pure component in an enclosed system at a given pressure, the component vapor pressure is essentially equal to the total pressure in the system.
(35) Substantial when used in reference to a quantity or amount of a material, or a specific characteristic thereof, refers to an amount that is sufficient to provide an effect that the material or characteristic was intended to provide. The exact degree of deviation allowable may in some cases depend on the specific context.
(36) Overview
(37) Embodiments of the present invention provide a system and a method for individually controlling a number of combustors on a gas turbine engine. The control may be based, at least in part, on measurements from sensors, for example, located in a ring on an exhaust expander. The sensors may include oxygen sensors, carbon monoxide sensors, and temperature sensors, among others. Further, combinations of different types of sensors may be used to provide further information.
(38) The sensors may not have a one-to-one relationship to particular combustors, but may be influenced by a particular combustor. The response of various sensors may be related back to a particular combustor, for example, using sum and difference algorithms that may be based on swirl charts. Swirl charts relate patterns of exhaust flow in an expander to combustors that may have contributed to the exhaust flow at that point.
(39) The use of individually controlled combustors may increase the burn efficiency of a gas turbine engine, e.g., making the burn closer to a one-to-one equivalence ratio. Such improvements in efficiency may lower O.sub.2 and unburned hydrocarbons in the exhaust and make capturing CO.sub.2 from the exhaust gas more efficient. This may improve the capture of the CO.sub.2 from the turbine for use in enhanced oil recovery, as well as in sequestration.
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(41) The combustors 110 are used to burn a fuel provided by a fuel source 114. An oxidant may be provided to each of the combustors 110 from various sources. For example, in embodiments, an external oxidant source 116, such as an external compressor, may provide the oxidant to the combustors 110. In embodiments, an oxidant or recycled exhaust gases 118, or a mixture thereof, may be compressed in the compressor 104 and then provided to the combustors 110. In other embodiments, such as when an external oxidant source 116 is provided, the compressor 104 may be used to compress only the recycled exhaust gas, which may be fed to the combustors 110 for cooling and dilution of the oxidant.
(42) The exhaust gas from the combustors 110 expands in the turbine expander 106, creating mechanical energy. The mechanical energy may power the compressor 104 through the shaft 108. Further, a portion of the mechanical energy may be harvested from the gas turbine as a mechanical power output 120, for example, to generate electricity or to power oxidant compressors. The expanded exhaust gas 122 may be vented, used for heat recovery, recycled to the compressor 104, or used in any combinations thereof.
(43) In embodiments, the oxidant can be individually metered to each of the combustors 110 to control an equivalence ratio in that combustor 110. It will be apparent to one of skill in the art that a stoichiometric burn, e.g., at an equivalence ratio of 1, will be hotter than a non-stoichiometric burn. Therefore, either excess oxidant or an added non-combustible gas, such as a recycle exhaust gas, can be added to cool the engine, preventing damage to the combustors 110 or the turbine expander 106 from the extreme heat. The use of recycled exhaust gas 122 provides a further advantage in that the exhaust is deficient in oxygen, making it a better material for enhanced oil recovery. Further, individually adjusting the oxidant to each combustor 110, for example, as discussed with respect to
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(46) Individual Control of Oxidant to Combustors
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(48) A number of sensors 406 can be placed in an expander exhaust section 408 of the gas turbine 102, for example, 5, 10, 15, 20, 25, 30 or more, sensors 406 may be placed in a ring around the expander exhaust section 408. The number of sensors 406 may be determined by the size of the gas turbine 102. The sensors 406 may be any of the types discussed herein, including oxygen sensors, carbon monoxide sensors, temperature sensors, and the like. Examples of oxygen sensors can include lambda and/or wideband zirconia oxygen sensors, titania sensors, galvanic, infrared, or any combination thereof. Examples of temperature sensors can include thermocouples, resistive temperature devices, infrared sensors, or any combination thereof. Examples of carbon monoxide sensors can include oxide based film sensors such as barium stannate and/or titanium dioxide. For example, a carbon monoxide sensor can include platinum-activated titanium dioxide, lanthanum stabilized titanium dioxide, and the like. The choice of the sensors 406 may be controlled by the response time, as the measurements are needed for real time control of the system. The sensors 406 may also include combinations of different types of sensors 406. The sensors 406 send a data signal 410 to a control system 412.
(49) The control system 412 may be part of a larger system, such as a distributed control system (DCS), a programmable logic controller (PLC), a direct digital controller (DDC), or any other appropriate control system. Further, the control system 412 may automatically adjust parameters, or may provide information about the gas turbine 102 to an operator who manually performs adjustments. The control system 412 is discussed further with respect to
(50) It will be understood that the gas turbine system 400 shown in
(51) In the embodiment shown in
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(55) In embodiments the gas turbines 102 may be used to provide power, CO.sub.2, heat energy, or any combinations thereof for numerous applications. For example, the heat from the exhaust may be recovered as discussed with respect to
(56) Energy Recovery and Recycle of Exhaust
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(58) In the embodiment shown in the schematic 800, the heat generated by the combustion can be used to boil an inlet water stream 804 to generate a steam stream 806 that may also be superheated. The steam stream 806 may be used, for example in a Rankine cycle to generate mechanical power from a steam turbine, or to provide steam for utilities, or both. The mechanical power from the steam turbine may be used to generate electricity, operate compressors, and the like. The system 800 is not limited to a HRSG 802, as any type of heat recovery unit (HRU) may be used. For example, the heat may be recovered in a heat exchanger to provide hot water or other heated fluids. Further, a Rankine cycle based on an organic working fluid (ORC) may be used to recover heat energy by converting it to mechanical energy.
(59) The cooled exhaust stream 808 may then be used for other purposes, such as to provide recycled exhaust for stream 414, as discussed below. Various sensors may be added to the system to monitor and control the steam generation process, as discussed with respect to
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(64) Individual Control of Equivalence Ratio to Combustors
(65) The gas turbine systems discussed above may be used to control the combustion process in each of the combustors 110 individually and as a group. As previously mentioned, one goal of the control may be to balance the equivalence ratio of the fuel and oxygen. This may be performed to minimize unburned or partially burned hydrocarbon, represented by the CO concentration in an exhaust stream and to minimize unconsumed oxygen in the exhaust stream. The equivalence ratio is discussed further with respect to
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(67) The mol % oxygen is equal to F.sub.oxygen/(F.sub.oxygen+F.sub.fuel), where F.sub.oxygen is equal to the molar flow rate of oxygen and F.sub.fuel is equal to the molar flow rate of fuel. The molar flow rate of the oxygen depends on the proportion of oxygen to diluent in the oxidant mixture, and may be calculated as F.sub.oxygen/(F.sub.oxygen+F.sub.diluent). As used herein, the flow rate of the oxidant may be calculated as F.sub.oxidant(F.sub.oxygen+F.sub.diluent).
(68) As the equivalence ratio () goes below 1 or above 1 the mole fraction or concentration of oxygen and carbon dioxide in the exhaust gas changes. For example, as the equivalence ratio () goes below 1 the mole fraction of oxygen rapidly increases from about 1 ppm (i.e., an oxygen mole fraction of about 1.010.sup.6) at an equivalence ratio () of about 1 to about 100 ppm (i.e., an oxygen mole fraction of about 110.sup.4) at an equivalence ratio of about 0.999. Similarly, as the equivalence ratio () goes above 1 the concentration of carbon monoxide rapidly increase from about 1 ppm (i.e., carbon monoxide mole fraction of about 110.sup.6) at an equivalence ratio () of about 0.9995 to greater than about 100 ppm (i.e., a carbon monoxide mole fraction of about 110.sup.4) at an equivalence ratio () of about 1.001.
(69) Based, at least in part, on the data obtained from the sensors, such as sensors 406 (
(70) A desired or predetermined range for the equivalence ratio () in each combustor 110 can be calculated or entered to carry out the combustion of the fuel 114 to produce an mixed exhaust stream 418 containing a desired amount of oxygen and/or carbon monoxide. For example, the equivalence ratio () in each combustor 110 can be maintained within a predetermined range of from about 0.85 to about 1.15 to produce an exhaust stream 418 having a combined oxygen and carbon monoxide concentration ranging from a low of about 0.5 mol %, about 0.8 mol %, or about 1 mol %, to a high of about 1.5 mol %, about 1.8 mol %, about 2 mol %, or about 2.2 mol %. In another example, the equivalence ratio () in each combustors 110 can be maintained within a range of about 0.85 to about 1.15 to produce an exhaust stream 418 having a combined oxygen and carbon monoxide concentration of less than 2 mol %, less than about 1.9 mol %, less than about 1.7 mol %, less than about 1.4 mol %, less than about 1.2 mol %, or less than about 1 mol %. In still another example, the equivalence ratio () in each of the combustors 110 can be maintained within a range of from about 0.96 to about 1.04 to produce an exhaust stream 418 having a combined oxygen and carbon monoxide concentration of less than about 4,000 ppm, less than about 3,000 ppm, less than about 2,000 ppm, less than about 1,000 ppm, less than about 500 ppm, less than about 250 ppm, or less than about 100 ppm.
(71) It will be noted that the combustors 110 do not have to be at the same set-point, or even within the same range. In embodiments of the present techniques, different or biased set-points may be used for each of the combustors 110 to account for differences in construction, performance, or operation. This may avoid a situation in which different operational characteristics of different combustors 110 cause the exhaust stream 418 to be contaminated with unacceptable levels of oxygen or carbon monoxide.
(72) Accordingly, in embodiments of the present techniques, two methods for operating the gas turbine 102 are used. In a first method, the entire set of combustors 110 is operated as a single entity, for example, during startup and in response to global set-point adjustments, such as speed or power changes. In a second method, the individual combustors 110 may be separately biased, for example, to compensate for differences in wear, manufacturing, and the like.
(73) One method for operating the entire set of combustors 110 can include initially, i.e., on start-up, introducing the fuel 114 and oxygen in the oxidant 116 at an equivalence ratio greater than 1. For example, the equivalence ratio () at startup may range from a low of about 1.0001, about 1.0005, about 1.001, about 1.05, or about 1.1, to a high of about 1.1, about 1.2, about 1.3, about 1.4, or about 1.5. In another example, the equivalence ratio () can range from about 1.0001 to about 1.1, from about 1.0005 to about 1.01, from about 1.0007 to about 1.005, or from about 1.01 to about 1.1. For global adjustments, the concentration of oxygen and/or carbon monoxide in the exhaust stream 418 can be determined or estimated via the sensors 406, 502, or 902. The expanded exhaust gas in the exhaust stream 418 may initially have a high concentration of carbon monoxide (e.g., greater than about 1,000 ppm or greater than about 10,000 ppm) and a low concentration of oxygen (e.g., less than about 10 ppm or less than about 1 ppm).
(74) Another method for operating the entire set of combustors 110 can include initially, i.e., on start-up, introducing the fuel 114 and oxygen in the oxidant 116 at an equivalence ratio of less than 1. For example, the equivalence ratio () at startup may range from a low of about 0.5, about 0.6, about 0.7, about 0.8, or about 0.9 to a high of about 0.95, about 0.98, about 0.99, about 0.999. In another example, the equivalence ratio () can range from about 0.9 to about 0.999 from about 0.95 to about 0.99, from about 0.96 to about 0.99, or from about 0.97 to about 0.99. The expanded exhaust gas in the exhaust stream 418 should initially have a high concentration of oxygen (e.g., greater than about 1,000 ppm or greater than about 10,000 ppm) and a low concentration of carbon monoxide (e.g., less than about 10 ppm or even less than about 1 ppm).
(75) For example, when the concentration of oxygen in the exhaust gas increases from less than about 1 ppm to greater than about 100 ppm, about 1,000 ppm, about 1 mol %, about 2 mol %, about 3 mol %, or about 4 mol %, an operator, the control system 412, or both can be alerted that an equivalence ratio () of less than 1 has been reached. In one or more embodiments, the amount of oxygen via oxidant 116 and fuel 114 can be maintained constant or substantially constant to provide a combustion process having an equivalence ratio () of slightly less than 1, e.g., about 0.99. The amount of oxygen via oxidant 116 can be decreased and/or the amount of fuel 114 can be increased and then maintained at a constant or substantially constant amount to provide a combustion process having an equivalence ratio () falling within a predetermined range. For example, when the concentration of oxygen in the exhaust stream 418 increases from less than about 1 ppm to about 1,000 ppm, about 0.5 mol %, about 2 mol %, or about 4 mol %, the amount of oxygen introduced via the oxidant 116 can be reduced by an amount ranging from a low of about 0.01%, about 0.02%, about 0.03%, or about 0.04 to a high of about 1%, about 2%, about 3%, or about 5% relative to the amount of oxygen introduced via the oxidant 116 at the time the increase in oxygen in the exhaust gas is initially detected. In another example, when the concentration of oxygen in the exhaust stream 418 increases from less than about 1 ppm to about 1,000 ppm or more the amount of oxygen introduced via the oxidant 116 can be reduced by about 0.01% to about 2%, about 0.03% to about 1%, or about 0.05% to about 0.5% relative to the amount of oxygen introduced via the oxidant 116 at the time the increase in oxygen in the exhaust gas is detected. In still another example, when the concentration of oxygen increases from less than about 1 ppm to about 1,000 ppm or more the amount of fuel 114 can be increased by an amount ranging from a low of about 0.01%, about 0.02%, about 0.03%, or about 0.04 to a high of about 1%, about 2%, about 3%, or about 5% relative to the amount of fuel 114 introduced at the time the increase in oxygen in the exhaust gas is initially detected.
(76) During operation of the gas turbine system 102, the equivalence ratio () can be monitored via the sensors 406, 502, or 602 on a continuous basis, at periodic time intervals, at random or non-periodic time intervals, when one or more changes to the gas turbine system 102 occur that could alter or change the equivalence ratio () of the exhaust stream 418, or any combination thereof. For example, changes that could occur to the gas turbine system 102 that could alter or change the equivalence ratio () can include a change in the composition of the fuel, a change in the composition of the oxidant, or a combination thereof. As such, the concentration of oxygen and/or carbon monoxide, for example, can be monitored, and adjustments can be made to the amount of oxidant 116 and/or fuel 114 to control the amounts of oxygen and/or carbon monoxide in the exhaust stream 418.
(77) In at least one embodiment, reducing the equivalence ratio () can be carried out in incremental steps, non-incremental steps, a continuous manner, or any combination thereof. For example, the amount of oxidant 116 and/or the fuel 114 can be adjusted such that the equivalence ratio () changes by a fixed or substantially fixed amount per adjustment to the oxidant 116 and/or fuel 114, e.g., by about 0.001, by about 0.01, or by about 0.05. In another example, the amount of oxidant 116 and/or fuel 114 can be continuously altered such that the equivalence ratio continuously changes. Preferably the amount of oxidant 116 and/or fuel 114 is altered and combustion is carried out for a period of time sufficient to produce an exhaust gas of substantially consistent composition, at which time the amount of oxidant 116 and/or fuel 114 can be adjusted to change the equivalence ratio () in an amount ranging from a low of about 0.00001, about 0.0001, or about 0.0005 to a high of about 0.001, about 0.01, or about 0.05. After the exhaust stream 418 achieves a substantially consistent concentration of oxygen the oxidant 116 and/or fuel 114 can again be adjusted such that the equivalence ratio () changes. The amount of oxygen and/or carbon monoxide in the exhaust stream 418 can be monitored and the amount of oxidant 116 and/or fuel 114 can be repeatedly adjusted until the exhaust stream 418 has a combined concentration of oxygen and carbon monoxide, for example, of less than about 2 mol % or less than about 1.5 mol %, or less than about 1 mol %.
(78) The combustors 110 can be operated on a continuous basis such that the exhaust stream 418 has a combined oxygen and carbon monoxide concentration of less than 2 mol %, less than 1 mol %, less than 0.5 mol %, or less than about 0.1 mol %. In another example, the time during which combustion is carried out within the combustors 110, the exhaust stream 418 can have a combined oxygen and carbon monoxide concentration of less than 2 mol % or less than about 1 mol % for about 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, or about 95% of the time during which the gas turbine 102 is operated. In other words, for a majority of the time that combustion is carried out within the combustors 110, the exhaust stream 418 can have a combined oxygen and carbon monoxide concentration of less than about 2 mol %, less than about 1 mol %, less than about 0.5 mol %, or less than about 0.1 mol %.
(79) Once the overall control of the gas turbine 102 is set, the biasing needed for individual combustors 110 may be determined in the second method. For example, referring to
(80) In addition, various difference values, for example, calculated based on differences of the measured values of two or more sensors 406, may be used to make biasing adjustments to the oxidant flow adjusting devices 402 on one or more of the combustors 110 to minimize differences between the measured values of the sensors 406. The control system 412 may also adjust the oxidant system 116 directly, such by adjusting compressor inlet guide vanes (IGV) or a speed control to change the oxidant flow rates, for example, to all of the combustors 110 at once. Further, the control system 412 can make similar adjustments to the fuel 114 to all combustors 110, depending, for example, on the speed selected for the gas turbine 102. As for the oxidant, the fuel supply to each of the combustors 110 may be individually biased to control the equivalence ratio of the burn. This is discussed further with respect to
(81)
(82) More precise measurements may be used to provide finer control over the combustion process. For example, in the sensor arrangement shown in
(83) Control System
(84)
(85) The control system 1500 may have a processor 1502, which may be a single core processor, a multiple core processor, or a series of individual processors located in systems through the plant control system 1500. The processor 1502 can communicate with other systems, including distributed processors, in the plant control system 1500 over a bus 1504. The bus 1504 may be an Ethernet bus, a FIELDBUS, or any number of other buses, including a proprietary bus from a control system vendor. A storage system 1506 may be coupled to the bus 1504, and may include any combination of non-transitory computer readable media, such as hard drives, optical drives, random access memory (RAM) drives, and memory, including RAM and read only memory (ROM). The storage system 1506 may store code used to provide operating systems 1508 for the plant, as well as code to implement turbine control systems 1510, for example, bases on the first or second methods discussed above.
(86) A human-machine interface 1512 may provide operator access to the plant control system 1500, for example, through displays 1514, keyboards 1516, and pointing devices 1518 located at one or more control stations. A network interface 1520 may provide access to a network 1522, such as a local area network or wide area network for a corporation.
(87) A plant interface 1524 may provide measurement and control systems for a first gas turbine system. For example, the plant interface 1524 may read a number of sensors 1526, such as the sensors 406, 502, 602, 902, and 1002 described with respect to
(88) The plant control system 1500 is not limited to a single plant interface 1524. If more turbines are added, additional plant interfaces 1534 may be added to control those turbines. Further, the distribution of functionality is not limited to that shown in
(89) While the present techniques may be susceptible to various modifications and alternative forms, the exemplary embodiments discussed above have been shown only by way of example. However, it should again be understood that the techniques is not intended to be limited to the particular embodiments disclosed herein. Indeed, the present techniques include all alternatives, modifications, and equivalents falling within the true spirit and scope of the appended claims.