Electric press, bend-point detection method, and program
10173385 ยท 2019-01-08
Assignee
Inventors
Cpc classification
B21D5/02
PERFORMING OPERATIONS; TRANSPORTING
B21D5/006
PERFORMING OPERATIONS; TRANSPORTING
International classification
B30B15/00
PERFORMING OPERATIONS; TRANSPORTING
G05B19/41
PHYSICS
B21D5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A detection unit for detecting a data row of a press position and a load at the press position; an input/storage unit for inputting and storing a value serving as a reference for determining a bend point in a relation between the press position and the load at the press position; a data-row calculation unit for calculating a data row of a press position and a load at a constant distance interval based on the data row of the press position and the load detected; a slope calculation unit for calculating a slope of the load based on the press position and the load at the press position detected; and a bend-point determination unit for determining a point, at which the calculated slope of the load exceeds the value serving as the reference for determining the bend point, as the bend point are provided.
Claims
1. An electric press comprising: a detection unit configured to detect a first data row of a press position at a constant time interval and a load at the press position at the constant time interval; an input and storage unit configured to input and store a value serving as a reference for determining a bend point in a relation between the press position and the load at the press position; a data-row calculation unit configured to calculate a second data row of a press position and a load at a constant distance interval based on the first data row of the press position and the load detected; a slope calculation unit configured to calculate a slope of the load based on the second data row of the press position and the load at the press position at the constant distance interval, according to a regression line, wherein the slope of the load is calculated by the following formula (i),
2. An electric press comprising: a detection unit configured to detect a first data row of a press position at a constant time interval and a load at the press position at the constant time interval; an input and storage unit configured to input and store a value serving as a reference for determining a bend point in a relation between the press position and the load at the press position; a data-row calculation unit configured to calculate a second data row of a press position and a load at a constant distance interval in space of the press position and the load based on the first data row of the press position and the load detected; a slope calculation unit configured to calculate a slope of the load based on the second data row of the press position and the load at the press position at the constant distance interval in the space of the press position, according to a regression line, wherein the slope of the load is calculated by the following formula (i),
3. The electric press according to claim 1, wherein the slope calculation unit smoothes the calculated data row of the press position at the constant distance interval and the load at the press position at the constant distance interval, and calculates the slope of the load based on the smoothed data row of the press position and the load at the press position.
4. A bend-point detection method of an electric press comprising at least a detection unit, an input and storage unit, a data-row calculation unit, a slope calculation unit, and a bend-point determination unit, the bend-point detection method including: a first step of detecting a press position at a constant time interval and a load at the press position at the constant time interval by the detection unit; a second step of inputting and storing a value serving as a reference for determining a bend point in a relation between the press position and the load at the press position by tire input and storage unit; a third step of calculating a data row of a press position and a load at a constant distance interval based on a data row of the press position and the load detected by the data-row calculation unit; a fourth step of calculating a slope of the load based on the data row of the press position and the load at the press position at the constant distance interval by the slope calculation unit, according to a regression line, wherein the slope of the load is calculated by the following formula (i),
5. A bend-point detection method of an electric press comprising at least a detection unit, an input and storage unit, a data-row calculation unit, a slope calculation unit, and a bend-point determination unit, the bend-point detection method including: a first step of detecting a press position at a constant time interval and a load at the press position at the constant time interval by the detection unit; a second step of inputting and storing a value serving as a reference for determining a bend point in a relation between the press position and the load at the press position by the input and storage unit; a third step of calculating a data row of a press position and a load at a constant distance interval in space of the press position and the load based on a data row of the press position and the load detected by the data-row calculation unit; a fourth step of calculating a slope of the load based on the press position and the load at the press position at the constant distance interval in the space of the press position by the slope calculation unit, according to a regression line, wherein the slope of the load is calculated by the following formula (i),
6. The electric press according to claim 2, wherein the slope calculation unit smoothes the calculated data row of the press position at the constant distance interval in the space of the press position and the load at the press position at the constant distance interval in the space of the press position, and calculates the slope of the load based on the smoothed data row of the press position and the load at the press position at the constant distance interval in the space of the press position.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(26) Hereinafter, embodiments of the present invention will be explained in detail by using drawings.
(27) Note that constituent elements in the present embodiments can be arbitrarily replaced with existing constituent elements, etc., and various variations including combinations with other existing constituent elements can be also employed. Therefore, the description of the present embodiments does not limit the substance of the invention described in claims.
First Embodiment
(28) A first embodiment of the present invention will be explained by using
(29) As shown in
(30) First, as shown in
(31) A pressing body 1b is configured to be attachable to a lowermost part of the tubular main body 1a. In practice, the pressing body 1b abuts the workpiece W and applies an arbitrary pressure thereto. Furthermore, in some cases, a strain gauge is configured to be attachable to the pressing body 1b so that the pressure applied to the workpiece W can be detected by the strain gauge.
(32) A tubular guide 5 is provided so as to surround an outer peripheral side surface of the tubular main body 1a. The tubular guide 5 is fixed in the casing 4, and the ram 1 is configured to be movable upward/downward along the tubular guide 5. The ram 1 is provided with an anti-vibration guide 6 so as not to rotate on a plane orthogonal to the axial direction. Specifically, as show in
(33) Furthermore, the guiding part 6b for causing the anti-vibration rod 6a to pass a predetermined location is fixed in the casing 4, the anti-vibration rod 6a is configured to be moved up and moved down along the guiding part 6b, and the ram 1 is configured so as not to idle in the tubular guide 5 when moved in the top-down direction.
(34) Below the casing 4, a base 8 is provided in the front side via a perpendicular column 7 and immediately below the ram 1, and manipulation buttons 9a and 9b are provided in front of the base 8 and has functions to move down, pause, and move up the ram 1. Specifically, if the ram 1 is to be moved down, the manipulation buttons 9a and 9b are simultaneously pressed; and, if it is to be paused, the manipulation button 9a is pressed, and only the manipulation button 9b is released. Furthermore, the ram 1 is configured to be moved up when the manipulation buttons 9a and 9b are simultaneously released. Moreover, a control unit 10, which is provided in a lateral front side of the casing 4, has a display device 12 and a manipulation device 13.
(35) As shown in
(36) Hereinafter, explanations will be given in accordance with a detection process flow of a bend point shown in
(37) Then, in step S140, the slope of the graph (the amount of change of the load value with respect to the position) is calculated by a slope calculating formula of a regression line. For example, regarding n-pieces of data, a position data sequence of a pressurization part is (x.sub.1, x.sub.2 . . . xn), and a data sequence of the load is (y.sub.1, y.sub.2 . . . yn); in this case, it is assumed that a regression line is drawn with respect to these values. The slope of the regression line is expressed by Formula 1. Thus, the slope of the load, in other words, the values corresponding to first-order differentials are calculated.
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(39) Hereinafter, the slope calculation of the regression line will be shown by specific numerical values. For example, there are data sequences of x={1, 3, 4, 6, 7, 10} and y={5.7, 10.4, 11.1, 19.5, 21.8, 26.2}. The slope is calculated by using all of the six pairs of data. In Formula 1, n=6. The results of calculating the terms of sums in Formula 1 are shown in Table 1.
(40) TABLE-US-00001 TABLE 1 I x y xy x.sup.2 1 1 5.7 5.7 1 2 3 10.4 31.2 9 3 4 11.1 44.4 16 4 6 19.5 117.0 36 5 7 21.8 152.6 49 6 10 26.2 262.0 100 31 94.7 612.9 211
(41) With respect to i of 1 to 6 in a first column, the values of x are provided in a second column, and the vertical sum thereof is shown in a lowermost row . Similarly, y is provided in a third column, xy is provided in a fourth column, x.sup.2 is provided in a fifth column, and the sums thereof are shown in the lowermost level. According to these values, the slope according to Formula 1 becomes 2.432 as shown by Formula 2.
{(6612.9)(3194.7)}{(6211)(3131)}=741.7305=2.432[Formula 2]
(42) As reference, an intercept of the regression line is calculated, and the results of obtaining values of y on the regression line (y) from the slope, the intercept, and the values of x are shown in Table 2.
(43) TABLE-US-00002 TABLE 2 I x y y: y on the regression line 1 1 5.7 5.650 2 3 10.4 10.514 3 4 11.1 12.946 4 6 19.5 17.810 5 7 21.8 20.241 6 10 26.2 27.537
(44) Note that the results of showing the data sequences (original data) of x and y of Table 2 by black points and showing the values (y) of y on the regression line by hollowed points are as shown in
(45) In the above described manner, the slope of the load, in other words, the values corresponding to the amounts of changes with respect to the positions can be calculated by Formula 1 for obtaining the slope of the regression line.
(46) In step S160, based on the data of the slope, the slope of the slope of the load is calculated as the amounts of changes of the amounts of changes of the load values with respect to the positions by using Formula 1 for calculating the slope of a regression line again. The calculation per se is similar. A graph of the slope of the slope of position/pressurization-load obtained as a result is shown in
(47) Then, in step S170, a reference set value, which is set in advance, and the calculated value of the slope of the slope of the load are compared with each other, a point that exceeds the reference set value is determined as a bend point, and, when the bend point is determined, movement of the pressurization part is stopped (step S180).
(48) On the other hand, in detection of a bend point, speed variations of the pressurization part are a problematic point for carrying out a process based on the data of the positions and loads at a constant time interval. The speed of the pressurization part is intentionally/unintentionally varied. As an intentional speed change, at the part that is brought into contact with the work, the speed is reduced to suppress impact with respect to the work. In the pressurization operation, the speed is desired to be increased as much as possible in order to shorten takt time. Moreover, in a last stage of pressurization, the speed is reduced in order to prevent overshoot. It is one of the characteristics of the electric press that the speed can be freely changed. On the other hand, since the hardness (spring constant) of the work is changed, unintentional variations of the speed also occur as a result.
(49) The reduction in speed unit that the moved distance per time is reduced. In a case in which the amount of change of the load per unit moved-distance is to be calculated, if the moved distance corresponding to the denominator thereof is small, the amount of change of the load is correspondingly reduced, and a phenomenon that the values calculated as a result (degrees of slope) are varied occurs. For example,
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(51) The data shown in
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(53) In order to obtain significant values also in such a case in which the speed is varied, as shown in step S120 of
(54) The data of position/load obtained at the constant time interval is converted to position/load data of the constant distance interval. In order to do this, sectioning data at every constant distance (dist) is considered as shown in
(55) Also, the data obtained at present time will be referred to as present-time position (current position) (hereinafter, this will be described as c_pos) and present-time load (current load) (hereinafter, this will be described as c_load). This is a point shown by X in
(56) Load
(n_load)=f_load+(c_loadf_load)*dist/(c_posf_pos)
Position(n_pos)=f_pos+dist[Formula 3]
(57) In practice, at the point X of the present time, if the positions are rapidly increased and exceed the equal interval by two or more sections as shown in
(58) As explained above, according to the present embodiment, the slope of the slope of the load can be calculated as significant values, and the bend point can be detected based on that.
Second Embodiment
(59) A second embodiment will be explained by using
(60) In the present embodiment, instead of above described step S120, the process of S121 is carried out. Specifically, instead of sectioning by a constant distance (dist), sectioning by constant interval in position/load space is carried out (
(61) In this case, the distance D=|PcPf| from previous point (Pf) to present-time point (Pc) X in the position/load space is considered, and sectioning that by the constant distance (Dc) determined in advance is considered. The load and the position of a section point is obtained by Formula 4.
D.sup.2=(c_loadf_load).sup.2+(c_posf_pos).sup.2
Load(n_load)=f_load+(c_loadf_load)*Dc/D
Position(n_pos)=f_pos+(c_posf_pos)*Dc/D[Formula 4]
(62) Such preprocessing will be explained by a graph of results of carrying out that.
(63) When factors caused by the speed variations are removed by the preprocessing in this manner, significant values of the slope of the slope of the load can be obtained.
(64) Note that the electric press of one or more embodiments of the invention can be realized by recording the process of the electric press in a recording medium, which can be read by a computer system and causing the electric press to read and execute the program recorded in the recording medium. The computer system referred to herein includes an OS and hardware such as peripheral devices.
(65) If a WWW (World Wide Web) system is utilized, the computer system also includes a homepage providing environment (or display environment). The above described program may be transmitted from the computer system, which stores the program in a storage device or the like, to another computer system via a transmission medium or by transmission waves in the transmission medium. Herein, the transmission medium, which transmits the program, refers to a medium having a function to transmit information like a network (communication network) such as the Internet or a communication line (communication wire) such as a telephone line.
(66) The above described program may be a program for realizing part of the above described functions. Furthermore, the above described program may be a so-called difference file (difference program), which can realize the above described functions by combination with a program(s) already recorded in the computer system.
(67) Hereinabove, the embodiments of this invention have been described in detail with reference to drawings. However, specific configurations thereof are not limited to the embodiments, but include designs, etc. within a range not departing from the gist of this invention.
DESCRIPTION OF REFERENCE NUMERALS
(68) 1; RAM 2; BALL SCREW 3; ELECTRIC MOTOR 4; CASING 1a; TUBULAR MAIN BODY 2a; SCREW SHAFT 2b; NUT BODY 1b; PRESSING BODY 5; TUBULAR GUIDE 6; ANTI-VIBRATION GUIDE 6a; ANTI-VIBRATION ROD 6b; GUIDING PART 6c; COUPLING PLATE 7; COLUMN 8; BASE 9a; MANIPULATION BUTTON 9b; MANIPULATION BUTTON 10; CONTROL UNIT 11; CONTROL-PROGRAM STORAGE DEVICE 12; DISPLAY DEVICE 13; MANIPULATION DEVICE 14; TEMPORARY STORAGE DEVICE 15; REFERENCE-VALUE STORAGE DEVICE 16; LOW-PASS FILTER 20; CENTRAL PROCESSING UNIT (CPU) 21; MOTOR-DRIVE CONTROL DEVICE 22; ENCODER