Packaging machine and method

Abstract

Packaging machine and method for filling dusting product such as bulk material into open-mouth bags via a filling process. The filling process is controlled by weight via a control device and a weighing device. A batching element conveys product and introduces it through a filling spout into an open-mouth bag appended for the filling process. The filling spout is connected with a collecting tank through a flow connection such that a pressure surge occurring during the filling process is utilized for transferring into the collecting tank the displacing air contained in the open-mouth bag and including the dusting product to receive and settle the displacing air in the collecting tank and to deposit at least part of the dust content of the displacing air in the collecting tank as deposited product.

Claims

1. Packaging machine for filling dusting product into open-mouth bags by way of a filling process, having a control device and a weighing device for weight-dependent control of the filling process, and having a product supply and at least one batching element and with a filling spout through which the product can be delivered to a prepared open-mouth bag during the filling process, wherein the filling spout is connected with a collecting tank through a flow connection such that dusting product flowing towards and into the open-mouth bag during the filling process causes a pressure surge which passively conveys (a) displaced air from the open-mouth bag and (b) dust from the dusting product through the flow connection and into the collecting tank, where at least part of the dust settles out of the displaced air and settles in the collecting tank as deposited product.

2. The packaging machine according to claim 1, wherein the collecting tank is connected with a downstream product conveyor for removing the deposited product by means of the downstream product conveyor.

3. The packaging machine according to claim 2 wherein the downstream product conveyor is provided to intermittently remove at least part of the deposited product.

4. The packaging machine according to claim 2 wherein an intermediate container equipped with a controlled shut-off unit is provided to which the batching element can deliver product from the product supply and wherein the downstream product conveyor is connected with the intermediate container for returning the deposited product to the intermediate container.

5. The packaging machine according to claim 1 wherein the collecting tank is immediately connected with the filling spout so that the flow connection is at least in part formed by a passage opening between the filling spout and the collecting tank.

6. The packaging machine according to claim 1 wherein the flow connection is formed by a flow duct wherein the ratio of a clear diameter of the flow duct to the length of the flow duct is higher than 1:10.

7. The packaging machine according to claim 1 wherein the flow connection is formed by a flow duct wherein the ratio of a cross section of the flow duct to a clear cross section of the filling spout is higher than 1:4.

8. The packaging machine according to claim 1 wherein the size of a settling volume of the collecting tank is variable.

9. The packaging machine according to claim 1 wherein the collecting tank is connected with the ambience through a pipe extending upright.

10. The packaging machine according to claim 9 wherein a displacement volume of the pipe is variable.

11. The packaging machine according to claim 1 wherein the weighing device is set up to weigh a filling system wherein the filling system comprises at least the filling spout so that an appended open-mouth bag is also weighed for performing a filling process by the gross method.

12. The packaging machine according to claim 11 wherein the filling system also comprises the collecting tank.

13. The packaging machine according to claim 11 wherein the collecting tank is accommodated decoupled from the filling system.

14. The packaging machine according to claim 1 wherein the control device is set up and configured to operate the batching element on a time cycle or by volume control so as to collect in an intermediate container a considerable portion of the product intended for bagging during a filling process and to empty it through the filling spout into the open-mouth bag by opening a controlled shut-off unit.

15. The packaging machine according to claim 1 wherein the weighing device is set up to weigh an intermediate container for performing a filling process by the net method.

16. The packaging machine according to claim 1 wherein at least one compactor is provided for compacting filled product in the open-mouth bag.

17. The packaging machine according to claim 1 wherein the filling spout comprises a central product feeder and at least one lateral air outlet.

18. Method for filling dusting product into an open-mouth bag by way of a filling process on a packaging machine wherein weight-dependent control of the filling process is provided by means of a control device and a weighing device wherein at least one batching element controls the dosing of dusting product from a product supply and fills it through a filling spout into the open-mouth bag that is prepared for the filling process, wherein the dusting product flowing towards and into the open-mouth bag during the filling process causes a pressure surge which passively conveys (a) displaced air from the open-mouth bag and (b) dust from the dusting product through a flow connection and into a collecting tank connected with the filling spout so that dust content of the displaced air settles at least partially in the collecting tank as deposited product.

19. The method according to claim 18 wherein the deposited product is intermittently removed from the collecting tank.

20. The method according to claim 18 wherein the filling process is performed by either of gross or net methods.

21. The method according to claim 18 wherein a portion of the quantity of dusting product to be bagged is firstly filled into an intermediate container.

22. The packaging machine of claim 2, wherein the downstream product conveyor can evacuate deposited product from the collecting tank by a screw disposed in a line.

23. The method according to claim 18, wherein a downstream product conveyor evacuates deposited product from the collecting tank by a screw disposed in a line.

Description

(1) Further advantages and features of the present invention can be taken from the exemplary embodiments which will be discussed below with reference to the enclosed figures.

(2) The figures show in:

(3) FIG. 1 a simplistic side view of a packaging machine according to the invention;

(4) FIG. 2 a simplistic cross-section of a filling spout of the packaging machine according to FIG. 1;

(5) FIG. 3 the filling spout according to FIG. 2 rotated 90;

(6) FIG. 4 a simplistic cross section of another filling spout of a packaging machine according to the invention;

(7) FIG. 5 a total view of the packaging machine according to FIG. 1; and

(8) FIG. 6 a schematic longitudinal cross sectional view of a portion of line 34, with the top half of line 34 removed, showing schematically screw 45 therein.

(9) FIG. 1 illustrates a simplistic side view of a packaging machine 1 according to the invention comprising a framework 40. The packaging machine 1 serves to fill dusting product 2 or dusting bulk material into open-top open-mouth bags 3.

(10) Prefabricated open-mouth bags 3 can be delivered to the packaging machine 1. It is also possible and preferred to configure the packaging machine 1 as a so-called FFS system which manufactures open-mouth bags 3 in an incorporated or separate, upstream device from a continuous sheet of tubular film or from a flat sheet of film. Manufacturing the open-mouth bags 3 immediately in the packaging machine 1 offers the advantage of producing the open-mouth bags 3 in an optimal length which can even be adjusted during operation.

(11) An open-mouth bag 3 to be filled is appended from the filling spout 11 of the packaging machine 1 prior to starting the filling process.

(12) A control device 4 serves to control the filling process and to operate the packaging machine 1.

(13) Above the framework 40 of the packaging machine 1 a product supply 5 or silo is provided which stores a large quantity of product 2 intended for filling. This product quantity in the product supply 5 is sufficient for filling a multitude of open-mouth bags 3. Downstream of the product supply 5 there is at least one batching element 6 which conveys product 2 away from the product supply 5, conveying it to the intermediate container 7.

(14) In the presently shown exemplary embodiment two batching elements 6 are provided both of which are configured as screw conveyors. One of the batching elements 6 is used in high speed flow while the other, second batching element 6, which is not visible because it lies behind in the drawing plane, is used for conveying in low speed flow. Dividing of the product stream into high speed flow and low speed flow obtains a better and more precise weight achievement. One screw only is conceivable which operates at different speeds of rotation.

(15) Or else it is possible to use other batching elements. For batching and for transporting the product 2 for example rotary vane locks, conveyor turbines, air conveyors, or other batching elements and batching devices may be used.

(16) Downstream of the batching element 6 or the batching elements 6 the intermediate container 7 is installed which serves to receive a portion 9 of the quantity 10 intended for filling. The volume of the intermediate container 7 or the useful volume of the intermediate container 7 is dimensioned such that it is smaller than the volume of a quantity 10 filled into an open-mouth bag 3. For example the high speed flow portion is conveyed into the intermediate container.

(17) The intermediate container 7 shows at its lower end a shut-off unit 8 which can be controlled by the control device 4. For example a flap shutter may be used. Or else it is possible to use a shut-off blind, a squeeze valve or another shut-off unit.

(18) Downstream of the intermediate container 7 the filling spout 11 is installed which is presently telescopic to allow lowering to the filling position and raising to the discharge position.

(19) The filling spout 11 is part of the weighed system or the filling system 13 so that the open-mouth bag 3 appended from the filling spout 11 is weighed along in a weighing process by means of the weighing device 12. This enables a filling process by the gross method where the weight of product 2 in the open-mouth bag 3 filled thus far remains as the measurement result after deducting the known weights of the filling spout and the other components of the filling system. This allows a precise control of the filled weight.

(20) FIG. 1 illustrates the filling spout 11 in the filling position 20 in which the filling spout 11 enters the opened open-mouth bag 3 from above.

(21) Before the filling process starts the blowing device 24 blows air from above into the open-mouth bag 3 to inflate the bag completely and substantially wrinkle-free. This provides the maximum volume for the product 2 to be filled.

(22) The filling spout 11 passes the product 2 delivered from above, downwardly into the open-mouth bag 3. Moreover the filling spout 11 shows, other than the central product feed, lateral air outlets 19 through which the air forced out of the open-mouth bag 3 during the filling process, or the displacing air, is evacuated through the flow connection 21 into the settling volume 15 and the displacement volume 27. The collecting tank 14 is positioned so that its weight is decoupled from the filling spout 11 by way of a flexible hose which is the flow duct 33.

(23) The flow connection 21 with the flow duct 33 is dimensioned such that the displacing air out of the bag 3 is passively and automatically transferred into the collecting tank 14 due to the pressure surge occurring in the filling process. This means that the flow resistance is low enough to ensure passive passing on and transferring the displacing air into the collecting tank 14. The dimensions of the flow connection 21 are selected such that the flow resistance is passively overcome due to the pressure surge occurring when filling the product into the open-mouth bag. Active conveyance is not necessary. This allows to save considerable energy.

(24) The cross section of the flow duct 33 is preferably larger than and in particular larger than half the cross section of the filling spout 11. The cross section of the flow duct 33 is particularly preferably about the same size as a cross section of the filling spout, and it may be larger. Preferably a width 21a of the flow connection is about the same as a width 11a of the filling spout. The width 21a is preferably larger than of the width 11a of the filling spout.

(25) The width 21a of the flow connection is in particular between approximately of the width of the central product feed 18a or the width 11a of the filling spout and twice the width of the central product feed 18a or the width 11a of the filling spout.

(26) The flow duct 33 is preferably configured the shortest possible to minimize flow losses.

(27) The indicated dimensioning ensures a reliable and passive conveyance of the displacing air into the collecting tank. This allows to recover and reuse a major, homogeneous portion of the bulk material entrained in displacement. Moreover the energy requirement for dedusting is reduced.

(28) The flow duct 33 preferably shows a steep downwardly slant from the separating opening in the direction of the collecting tank 14 to reduce any accumulation of product in the flow duct or to evacuate it into the collecting tank 14.

(29) In a packaging machine 1 provided for filling by the net method the intermediate container 7 is weighed separately. Then a rigid pipe or else a flexible hose can be employed as a flow duct 33 for the flow connection 21 since a decoupling of the weight is no longer required in this place.

(30) The size of the collecting tank 14 is shown schematically only, including a settling volume 15 for the air volume forced out of the open-mouth bag 3 to be filled.

(31) When bagging dusting product 2, a considerable portion of dust can also enter the collecting tank 14 with the air forced out of the open-mouth bag 3. The displaced air settles in said tank so that the product contained in the air can settle in the collecting tank 14.

(32) It is possible for the collecting tank 14 to comprise at its lower end a controlled shutter 23 which can be opened as required automatically or else manually. Or else it is possible for the collecting tank 14 to be open at the bottom so that the collecting tank 14 opens into the line 34 without any further shutter.

(33) The deposited product collects at the lower end of the collecting tank 14. The deposited product 16 can be evacuated from the collecting tank 14 as required or at regular intervals. A product conveyor 17 serves to evacuate the deposited product 16. The product conveyor 17 can basically be configured as desired. It is for example possible to dispose in the line 34 a screw that may be flexible for conveying the deposited product 16 through the line 34, presently upwardly, and finally back into the intermediate container 7. Or else any other type of product conveyor is conceivable. The product conveyor 17 is not operated continuously but preferably at periodic or irregular intervals. For example a sensor may be provided in or on the collecting tank 14 to capture a measure of the quantity of the deposited product and as a predetermined value is exceeded, to send a signal to the control device 4 so that the control device 4 causes a part or the entirety of the deposited product 16 to be removed.

(34) The collecting tank 14 is in connection with the ambience 26 through a pipe 25. A displacement volume 27 is present within the pipe 25. The displacement volume 27 is forced out of the pipe 25 to the outward ambience as the air forced out of the open-mouth bag 3 enters the collecting tank 14. Since the air in the displacement volume 27 has time to settle, the dusting product is deposited and accumulates on the bottom of the collecting tank 14.

(35) The settling volume 15 and/or the displacement volume 27 may be configured for varying sizes in dependence on the bag volumes to be filled and/or of the suspension characteristics of the dusting product.

(36) A filter 28 may be provided on the end of the pipe 25 to prevent any foreign matter from entering from the outside and optionally to prevent any dust content still present in the displacing air from escaping outwardly.

(37) The intermediate container 7 may be provided with a sensor 37 for the filling level of the product 2 already filled. This allows volume-controlled pre-filling of the intermediate container 7 for high speed flow.

(38) Since product is firstly conveyed from the product supply 5 into the intermediate container 7 and only thereafter into the open-mouth bag, the heights of product fall are comparatively low so that only a small quantity of air can enter the product 2. This causes an accelerated filling process.

(39) The compactor 30 which in this case is a bottom vibrator 31, may be approached to the bag bottom from beneath at periodic intervals during the filling process or after the end of the filling process for compacting the product 2 which is present in the open-mouth bag 3.

(40) FIG. 2 shows a schematic cross section of the filling spout which is employed for example in the packaging machine 1 according to FIG. 1. The filling spout 11 schematically shows an appended open-mouth bag 3. The product stream 36 is introduced into the open-mouth bag 3 downwardly from above. The product stream 36 is introduced in a central portion respectively along the central product feed 18. Lateral regions are presently provided with lateral air outlets 19 through which the air forced upwardly out of the open-mouth bag is evacuated.

(41) In all the cases an open-mouth bag is tightly received by its open top end on the filling spout 11 to avoid the escape of dust-laden air to the outside.

(42) The evacuated, dust containing air is guided in the lateral air outlets 19 and introduced into the collecting tank 14. Air 35 exiting the open-mouth bag 3 is shown by an arrow.

(43) The bottom end of the filling spout 11 shows flap shutters 29 which allow to close the filling spout 11 at least spill-proof to ensure bag changes after the end of the filling process without contaminating the packaging machine by spilled matter.

(44) FIG. 2 shows the dimensions 11a, 18a and 21a relative to one another in this preferred embodiment. The width 21a of the flow connection is somewhat larger than the width 11a of the filling spout which in turn is larger than the width 18a. The generous dimensions and cross sections achieve an efficient, passive conveyance of the displacing air.

(45) FIG. 3 shows another exemplary embodiment of a cross section of the filling spout 11 for the packaging machine 1 according to FIG. 1.

(46) The filling spout 11 is permanently connected with the collecting tank 14 so that other than the filling spout 11 the collecting tank 14 is also part of the filling system 13 or the weighed system. This means that any product 16 which settles on the collecting tank 14 during the filling process is included in weighing when applying the gross weighing method. This settling product quantity 16 may basically result in a systematic measuring error or weight error of the filled open-mouth bags unless it is taken into account. Therefore an empirical value for the expected settled product quantity 16 is applied in a first filling process and the following filling processes use the measurement values resulting after discharging a filled open-mouth bag 3. The deposited product 16 can be determined and in the following filling process a corresponding surplus quantity is filled into the open-mouth bag 3 after zero taring.

(47) FIG. 3 shows the telescopic filling spout 11. A (simplistic) gap 39 can be recognized between the telescopic parts of the filling spout. A dedusting device 22 is provided to not let any escaping dust be released into the ambience. A relatively small amount of air is aspirated in dedusting so that the dedusting device can be considerably smaller than in the prior art.

(48) The dust-laden air forced out of the open-mouth bag 3 during filling is introduced into the collecting tank 14 through the lateral air outlets 19 along the air flow 35 through the flow connection 21. The collecting tank 14 is connected with the ambience 26 via a pipe 25 and a filter 28 at the end of the pipe 25.

(49) The width 21a of the flow connection preferably corresponds to the contact surface between the filling spout 11 and the collecting tank 14. The filling spout 11 shows a width 11a that is larger than the width 18a which in turn is larger than the width 21a of the flow connection. The width 21a of the flow connection is larger than or even of the width of the filling spout 11a. The same applies to the flow cross-sections so that the flow cross-section of the flow connection is larger than and preferably larger than or of the flow cross-section of the filling spout 11.

(50) The collecting tank 14 contains a settling volume 15. The introduced air settles and the contained product accumulates on the bottom of the collecting tank 14 as deposited product 16. The deposited product 16 can be removed through a connected line. A controlled shutter 23 is provided on the bottom of the collecting tank 14 as required.

(51) FIG. 4 shows another configuration of a filling spout 11 for a packaging machine according to FIG. 1. In this case the filling spout and an appended bag 3 are weighed together by the gross method. While a weighing device 12 weighs the filling spout 11, the collecting tank 14 is also provided with a weighing device in the form of a sensor 38. The weight sensor 38 captures the weight of the collecting tank 14 so that the quantity of the deposited product 16 can be captured. To decouple the weight of the collecting tank 14 from that of the filling spout 11, a flexible hose is provided as a flow duct 33 between the filling spout 11 and the collecting tank 14. The flexible hose may extend over the entire length or only part thereof. The indicated relationships of the dimensions and flow cross-sections apply again.

(52) The collecting tank 14 in turn may be provided with a pipe 25 having a displacement volume 27. The end in turn is provided with a filter 28. A collecting tank 14 having sufficiently large dimensions may allow to dispense with the pipe 25.

(53) Additionally shown is a vacuum lance 32 as the compactor 30 which can enter the open-mouth bag 3 from above during the filling process or after the end of the filling process for deaerating the interior of the open-mouth bag 3.

(54) FIG. 5 shows an approximately true to scale side view of an embodiment of a packaging machine 1 according to the invention where a product supply 5 is provided above the framework 40 which is followed by a batching element 6 downstream. The batching element 6 conveys the product into an intermediate container 7 from which the product 2 is conveyed further through the filling spout 11 into an appended bag 3.

(55) A collecting tank 14 serves for settling the air which is forced out of the bag 3 during the filling process and which passes through the flow connection 21 into the collecting tank 14. The contained product is deposited in the collecting tank 14 on the bottom of the collecting tank.

(56) The volume of the collecting tank 14 including the volume of the flow duct and the displacement volume is preferably larger than 1/10 and in particular larger than or of the volume 3a of the open-mouth bag 3. The ratio may be 1:2 or larger. The volume may in particular be larger than the volume 3a of the open-mouth bag.

(57) The product conveyor 17 conveys the deposited product 16 as required through a line 34 formed by a flexible hose 41 and returns it to the collecting tank 7.

(58) It is possible to weigh the intermediate container 7 separately by a weighing device 12 so as to enable filling by the net method. In the filling process the exact weight of the intended fill quantity 10 is firstly collected in the intermediate container 7 and thereafter introduced into the open-mouth bag 3.

(59) It is also possible to provide only part of the intended fill quantity 10 for in-process storage in the intermediate container 7 and to weigh the filling spout 11 by means of a weighing device 12 so as to employ the gross method for bagging.

(60) In all the configurations applying the gross method it is also possible to dispense with an intermediate container 7. Then an open bag 3 is for example immediately filled by the batching element 6.

(61) On the whole the invention has considerable advantages. The fact that the air forced out of the open-mouth bag 3 during filling is guided into a collecting tank 14 comprising a settling volume 15 and preferably being in connection with the ambience 26 through a pipe 25 having a displacement volume 27, allows to recover a substantial, homogeneous proportion of the product contained in the released air. The collecting tank 14 provides sufficient time so that the dust content in the air settles and can be removed as deposited product 16. Depending on the size of the collecting tank 14 and on its capacity for deposited product 16 the deposited product 16 can be emptied or removed after each filling process or at specific intervals or the like. Product return is preferred after each filling process if a homogeneous grain-size distribution in the bags is decisive.

(62) The invention dispenses with a large dedusting construction which would have to process the entire air forced out of the open-mouth bag 3. Optionally a dedusting system of considerably smaller capacity may be employed for example for dedusting the gap of a telescopic filling spout. As a rule, however, this requires less than half or even less than one fourth of the dedusting capacity of conventional packaging machines.

(63) The product 16 deposited in the collecting tank is homogeneous and can be reused, and in this case it is bagged again in the following filling process. This means that even a change of products involves relatively minor cleaning actions.

(64) TABLE-US-00001 List of reference numerals: 1 packaging machine 2 product, bulk material 3 open-mouth bag 3a volume 4 control device 5 product supply, silo 6 batching element 7 intermediate container 8 closing unit 9 portion of product quantity 10 filled quantity 11 filling spout 11a width 12 weighing device 13 filling system 14 collecting tank 15 settling volume 16 deposited product 17 product conveyor 18 central product feed 18a width 19 lateral air outlet 20 filling position 21 flow connection 21a width 22 dedusting device 23 shutter 24 blowing device 25 pipe 26 ambience 27 displacing volume 28 filter 29 flap shutter 30 compactor 31 bottom vibrator 32 vacuum lance 33 flow duct 34 line 35 air flow 36 product stream 37 sensor 38 sensor 39 gap 40 framework 41 flexible hose