Prevention of Illicit Manufacture of Methamphetamine from Pseudoephedrine Using Food Flavor Excipients

Abstract

The invention relates generally to ephedrine or pseudoephedrine compositions containing biocompatible organoleptic (food flavoring) excipients that would prevent the illicit manufacture of methamphetamine from ephedrine or pseudoephedrine.

Claims

26. A method for deterring illicit manufacture of methamphetamine from ephedrine or pseudoephedrine, said method comprising: (a) selecting an active pharmaceutical ingredient, wherein the active pharmaceutical ingredient is ephedrine or pseudoephedrine; (b) selecting one or more inactive ingredients capable of forming solid or liquid dosage formulations with the active ingredient; wherein said inactive ingredients comprise pharmaceutically acceptable binders, carriers, buffers, salts, coatings, diluents, adjuvants, and preservatives; (c) introducing one or more organoleptic excipient into a mixture comprising said active and inactive ingredients; wherein said organoleptic excipient is capable of chemically inhibiting the reduction of said active ingredients with reducing agents comprising alkali metals, zinc, and phosphorous; and wherein said organoleptic excipient is selected from the group consisting of pyrazines, pyrimidines, thiazolines, thiazolidines, and thiazoles; (d) optionally adding a pharmaceutically acceptable analgesic or antipyretic agent to the mixture in step (c); and (e) preparing pharmaceutically acceptable solid or liquid dosage forms comprising the active ingredient, the organoleptic excipient, and the inactive ingredient, and, optionally, the analgesic or the antipyretic agent.

27. The method of claim 26 wherein the organoleptic excipient is selected from the group consisting of pyrazines described by structural Formula I, ##STR00006## wherein each of R.sup.1, R.sup.2 R.sup.3, and R.sup.4 is independently selected from the group consisting of hydrogen, C1-C10 alkyl, C1-C10 acyl, C1-C10 hydroxyalkyl, C1-C10 alkoxy, C1-C10 alkoxyalkyl, C1-C10 alkylthio, and C1-C10 alkoxycarbonyl; and structural Formula II, ##STR00007## wherein each of R.sup.1 and R.sup.2 is independently selected from the group consisting of hydrogen, C1-C10 alkyl, C1-C10 acyl, C1-C10 hydroxyalkyl, C1-C10 alkoxy, C1-C10 alkoxyalkyl, C1-C10 alkylthio, and C1-C10 alkoxycarbonyl; X and Y are independently selected from the group consisting of —(CH.sub.2).sub.m—, —(CHR.sup.5)—, —O—, —N—, —NR.sup.6—, or —S—; Z is —(CHR.sup.7)—, —C(R.sup.8)═, or ═C(R.sup.9)—C(R.sup.10)═; subscript ‘m’ varies from 0 to 4; R.sup.5 is selected from the group consisting of C1-C10 alkyl, C1-C10 acyl, C1-C10 hydroxyalkyl, and C1-C10 alkoxycarbonyl; R.sup.6 is selected from the group consisting of hydrogen, C1-C10 alkyl, C1-C10 acyl, C1-C10 hydroxyalkyl, and C1-C10 alkoxycarbonyl; and each of R.sup.7, R.sup.8, R.sup.9 and R.sup.10 are independently selected from the group consisting of hydrogen, C1-C10 alkyl, C1-C10 acyl, C1-C10 hydroxyalkyl, C1-C10 alkoxy, and C1-C10 alkoxycarbonyl.

28. The method of claim 26 wherein the active pharmaceutical agent is pseudoephedrine, and the organoleptic excipient is pyrazines described by Formula I, ##STR00008##

29. The method of claim 28 wherein each of R.sup.1, R.sup.2, R.sup.3, is R.sup.4 is independently hydrogen, C1-C10 alkyl, C1-C10 acyl, C1-C10 alkoxy.

30. The method of claim 29 wherein R.sup.1 is acetyl, methoxy, or ethoxy; and each of R.sup.2, R.sup.3, and R.sup.4 is independently hydrogen or C1-C4 alkyl.

31. The method of claim 30 wherein the organoleptic agent is acetylpyrazine, 2-ethoxy-5-methylpyrazine, and 2-ethoxy-6-methylpyrazine.

32. The method of claim 31 wherein said composition is a solid dosage form comprising pseudoephedrine and acetylpyrazine.

33. The method of claim 31 wherein said composition is a liquid dosage form comprising pseudoephedrine and 2-ethoxy-6-methylpyrazine.

34. The method of claim 26 wherein the organoleptic excipient is thiazoles described by structural Formula III, ##STR00009##

35. The method of claim 34 wherein each of R.sup.11, R.sup.12, and R.sup.13 is independently hydrogen, C1-C10 alkyl, C1-C10 acyl, C1-C10 hydroxyalkyl, C1-C10 alkoxy, C1-C10 alkoxyalkyl, C1-C10 alkylthio, or C1-C10 alkoxycarbonyl.

36. The method of claim 35 wherein each of R.sup.11, R.sup.12, and R.sup.13 is independently hydrogen, C1-C10 alkyl, or C1-C10 acyl.

37. The method of claim 36 wherein each of R.sup.11 and R.sup.12 is independently hydrogen or methyl, and R.sup.13 is acetyl.

38. The method of claim 37 wherein the organoleptic agent is 2-acetylthiazole, 4-acetylthiazole, 5-acetylthiazole, 5-acetyl-2,4-dimethylthiazole, 2-acetyl-4,5-dimethyl-thiazole, and 4-acetyl-2,5-dimethylthiazole.

39. The method of claim 38 wherein said composition is a solid or a liquid dosage form comprising pseudoephedrine and 5-acetyl-2,4-dimethylthiazole.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0016] FIG. 1. Mechanistic scheme for the reduction of pseudoephedrine.

DETAILED DESCRIPTION

[0017] The invention discloses a chemical method to prevent the conversion of ephedrine or pseudoephedrine to methamphetamine. Our proposition is based on introducing a suitable natural or artificial food flavoring exipient into the formulation such that said excipient may capture the electrons from the reducing agents (e.g. lithium or phosphorus) at a much higher rate than pseudoephedrine or may combine with the reactive species 3, 4, 5, or 7 generated from the reduction of pseudoephedrine thereby blocking the formation of methamphetamine under the reaction conditions employed by the illicit manufacturer. To the best of our knowledge, such an approach has not been disclosed before. It is important to note that although fruit-flavored pseudoephedrine formulations such as raspberry- or grape-flavored are well known [7], the amount of flavoring agent in these compositions are typically small compared to the amount of API, and hence, would not be very effective in blocking the conversion of pseudoephedrine to methamphetamine. Based on the stoichiometry, it would require at least an equivalent mole of the excipient to be able to block the formation of methamphetamine completely. Various flavoring agents such as pyrimidines, furans, oxazolines, thiophenes, thiazolidines, thiazoles, and the like, and their organoleptic properties are described in detail in “Food Flavoring Processes” [8], which is incorporated by reference in its entirety. Among the numerous organoleptic compounds that are known and used [8, 9], pyrazine derivatives present an attractive choice for the intended purpose because they are: (a) widely distributed in edible plants (e.g. potato, bell pepper, corn, peanut, etc.); (b) have been used extensively as flavor enhancing agents in variety of foods (ice cream, milk pudding, popcorn, beef and chicken broth, etc.); (c) belong to the category of substances that are generally recognized as safe (GRAS) by the USFDA [10]; and (d) are very effective in blocking the formation of methamphetamine from pseudoephedrine, as will be demonstrated later in the Examples section.

[0018] The present invention relates to pharmaceutically acceptable compositions of for preventing or inhibiting the formation of methamphetamine comprising: [0019] (c) ephedrine or pseudoephedrine and; [0020] (d) at least one organoleptic excipient;
wherein the amount of said excipient is sufficient to inhibit effectively the formation of methamphetamine. The term ‘effectively’ herein implies that the amount of methamphetamine, if formed, should be less than about 25%.

[0021] One embodiment of the present invention relates to pharmaceutically acceptable compositions comprising: [0022] (a) the API's ephedrine or pseudoephedrine and; [0023] (b) at least one biocompatible organoleptic exipient selected from the group consisting of pyrazines, pyrimidines, furans, oxazolines, thiophenes, thiazolidines, and thiazoles.

[0024] Another embodiment of the present invention relates to the excipients of Formula I, wherein R.sup.1 to R.sup.4 are hydrogen, C1-C10 alkyl, C1-C10 acyl, hydroxyl, C1-C10 hydroxyalkyl, C1-C10 alkoxy, C1-C10 alkoxyalkyl, C1-C10 alkylthio, carboxyl, and C1-C10 alkoxycarbonyl.

##STR00004##

[0025] Another embodiment relates to the excipients of Formula I, wherein R.sup.1 to R.sup.4 are independently hydrogen, C1-C10 alkyl, C1-C10 acyl, or C1-C10 alkoxyl.

[0026] Another embodiment relates to the excipients of Formula I, wherein R.sup.1 is C.sub.1-C10 acyl; and R.sup.2 to R.sup.4 are independently hydrogen, or C.sub.1-C10 alkyl.

[0027] Another embodiment relates to the excipients of Formula I, wherein R.sup.1 is C.sub.1-C10 alkoxy; and R.sup.2 to R.sup.4 are independently hydrogen, or C.sub.1-C10 alkyl.

[0028] Another embodiment relates to the excipients of Formula I, wherein R.sup.1 is acetyl; and R.sup.2 to R.sup.4 are hydrogen or methyl.

[0029] Another embodiment relates to the excipients of Formula I, wherein R.sup.1 is methoxy or ethoxy; and R.sup.2 to R.sup.4 are hydrogen or methyl.

[0030] Another embodiment relates to the excipients of Formula II, wherein R.sup.1 and R.sup.2 are

##STR00005##

independently selected from the group consisting of hydrogen, C1-C10 alkyl, C1-C10 acyl, C1-C10 hydroxyalkyl, C1-C10 alkoxy, C1-C10 alkoxyalkyl, C1-C10 alkylthio, and C1-C10 alkoxycarbonyl. X and Y are independently selected from the group consisting of —(CH.sub.2).sub.m—, —(CHR.sup.5)—, —O—, —N—, —NR.sup.6—, or —S—; Z is —(CHR.sup.7)—, —C(R.sup.8)═, or ═C(R.sup.9)—C(R.sup.10)═; subscript ‘m’ varies from 0 to 4. R.sup.5 is selected from the group consisting of C1-C10 alkyl, C1-C10 acyl, C1-C10 hydroxyalkyl, and C1-C10 alkoxycarbonyl. R.sup.6 is selected from the group consisting of hydrogen, C1-C10 alkyl, C1-C10 acyl, C1-C10 hydroxyalkyl, and C1-C10 alkoxycarbonyl. R.sup.7 to R.sup.10 are independently selected from the group consisting of hydrogen, C1-C10 alkyl, C1-C10 acyl, C1-C10 hydroxyalkyl, C1-C10 alkoxy, and C1-C10 alkoxycarbonyl.

[0031] Another embodiment relates to the excipients of Formula II, wherein R.sup.1 and R.sup.2 are independently hydrogen, C1-C10 alkyl, C1-C10 acyl, or C1-C10 alkoxy; R.sup.5 and R.sup.6 are independently hydrogen or C1-C10 alkyl; X is —(CH.sub.2).sub.m—, Y is —(CH.sub.2).sub.m—, —O—, —NR.sup.5—, or —S—; Z is —(CHR.sup.5)—, —C(R.sup.5)═, or ═C(R.sup.5)—C(R.sup.6)═; and ‘m’ varies from 0 to 2.

[0032] Another embodiment relates to the excipients of Formula II, wherein R.sup.1 and R.sup.2 are independently hydrogen, C1-C10 alkyl, C1-C10 acyl, or C1-C10 alkoxy; R.sup.5 and R.sup.6 are independently hydrogen or C1-C10 alkyl; X is —(CHR.sup.5)—, Y is —(CH.sub.2).sub.m—, —O—, —NR.sup.5—, or —S—; Z is —C(R.sup.5)═, and ‘m’ varies from 0 to 2.

[0033] Another embodiment relates to the excipients of Formula II, wherein R.sup.1 and R.sup.2 are independently hydrogen, C1-C10 alkyl, C1-C10 acyl, or C1-C10 alkoxy; R.sup.5 and R.sup.6 are independently hydrogen or C1-C10 alkyl; X and Y are —(CHR.sup.5)—; Z is ═C(R.sup.5)—C(R.sup.6)═; and ‘m’ varies from 0 to 2.

[0034] Another embodiment relates to the excipients of Formula II, wherein R.sup.1 and R.sup.2 are independently hydrogen, C1-C10 alkyl, C1-C10 acyl, or C1-C10 alkoxy; R.sup.5 and R.sup.6 are independently hydrogen or C1-C10 alkyl; X and Y are —N—, Z is ═C(R.sup.5)—C(R.sup.6)═; and ‘m’ varies from 0 to 2.

[0035] Another embodiment relates to the excipients of Formula II, wherein R.sup.1 and R.sup.2 are independently hydrogen, C1-C10 alkyl, C1-C10 acyl, or C1-C10 alkoxy; R.sup.5 and R.sup.6 are independently hydrogen or C1-C10 alkyl; X is —(CHR.sup.5)—; Y is —N—, Z is ═C(R.sup.5)—C(R.sup.6)═; and ‘m’ varies from 0 to 2.

[0036] Another embodiment relates to the excipients of Formula II, wherein R.sup.1 and R.sup.2 are independently hydrogen, C1-C10 alkyl, C1-C10 acyl, or C1-C10 alkoxy; R.sup.5 and R.sup.6 are independently hydrogen or C1-C10 alkyl; X and Y are —(CHR.sup.5)—; —N—, Z is ═C(R.sup.5)—C(R.sup.6)═; and ‘m’ varies from 0 to 2.

[0037] As used herein, the term “pharmaceutically acceptable” means approved by a regulatory agency of an appropriate federal or state government; or listed in the U.S. Pharmacopoeia or other generally recognized pharmacopoeia for use in animals, and more particularly in humans; or does not impart significant deleterious or undesirable effect on a subject to whom it is administered and in the context in which it is administered.

[0038] Compositions of the present invention can be formulated in the form of solutions, suspensions, emulsions, tablets, pills, capsules, powders, controlled- or sustained-release formulations and the like [13]. Such formulations will contain a therapeutically effective amount of the active pharmaceutical ingredient (API) comprising ephedrine derivatives including ephedrine, pseudoephedrine, norephedrine, and norpseudoephedrine together with a suitable amount of organoleptic exipient of Formulas I and II so as to provide the form for proper administration to the patient. The composition of the present invention is preferably administered orally in the form of tablets, capsules, solutions, or suspensions. Optionally, compositions of the invention further comprise one or more pharmaceutically acceptable electrolytes, salts, carriers, binders, coatings, preservatives and/or excipients auxiliaries, adjuvants diluents, surfactants, buffers, electrolytes, salts, carriers, binders, coatings, or preservatives as would be understood in the art. Preferably, the components meet the standards of the National Formulary (“NF”), United States Pharmacopoeia (“USP”; United States Pharmacopeia Convention Inc., Rockville, Md.), or Handbook of Pharmaceutical Manufacturing Formulations.

[0039] Solid dosage forms for oral administration include, for example, capsules, tablets, gelcaps, pills, dragees, troches, powders, granules, and lozenges. In such solid dosage forms, the compounds or pharmaceutically acceptable salts thereof can be combined with one or more pharmaceutically acceptable carriers. The compounds and pharmaceutically acceptable salts thereof can be mixed with carriers including, but not limited to, lactose, sucrose, starch powder, corn starch, potato starch, magnesium carbonate, microcrystalline cellulose, cellulose esters of alkanoic acids, cellulose alkyl esters, talc, stearic acid, magnesium stearate, magnesium oxide, sodium and calcium salts of phosphoric and sulfuric acids, sodium carbonate, agar, mannitol, sorbitol, sodium saccharin, gelatin, acacia gum, alginic acid, sodium alginate, tragacanth, colloidal silicon dioxide, croscarmellose sodium, polyvinylpyrrolidone, and/or polyvinyl alcohol, and then tableted or encapsulated for convenient administration. Such capsules or tablets can contain a controlled-release formulation, as can be provided in a dispersion of the compound or salt in hydroxypropylmethyl cellulose. In the case of capsules, tablets, and pills, the dosage forms also can include buffering agents, such as sodium citrate, or magnesium or calcium carbonate or bicarbonate. Tablets and pills additionally can, for example, include a coating (e.g., an enteric coating) to delay disintegration and absorption.

[0040] Liquid dosage forms of the compounds of the invention for oral administration include, for example, pharmaceutically acceptable emulsions, solutions, suspensions, syrups, and elixirs containing inert diluents commonly used in the art (e.g., water). Such compositions also can include adjuvants, such as wetting, emulsifying, suspending, flavoring (e.g., sweetening), and/or perfuming agents.

[0041] Additional components can be included in the compositions of this invention for various purposes generally known in the pharmaceutical industry. These components tend to impart properties that, for example, enhance retention of the active pharmaceutical ingredient or salt at the site of administration, protect the stability of the composition, control the pH, facilitate processing of the API, and the like. Specific examples of such components include surface; active, wetting, or emulsifying agents (e.g., lecithin, polysorbate-80, TWEEN 80, pluronic 60, and polyoxyethylene stearate); preservatives (e.g., ethyl-p-hydroxybenzoate); microbial preservatives (e.g., benzyl alcohol, phenol, m-cresol, chlorobutanol, sorbic acid, thimerosal, and paraben); agents for adjusting pH or buffering agents (e.g., acids, bases, sodium acetate, sorbitan monolaurate, etc.); agents for adjusting osmolarity (e.g., glycerin); thickeners (e.g., aluminum monostearate, stearic acid, cetyl alcohol, stearyl alcohol, guar gum, methyl cellulose, hydroxypropylcellulose, tristearin, cetyl wax esters, polyethylene glycol, etc.); colorants; dyes; flow aids; non-volatile silicones (e.g., cyclomethicone); clays (e.g., bentonites); adhesives; bulking agents; flavorings; sweeteners; adsorbents; fillers (e.g., sugars such as lactose, sucrose, mannitol, sorbitol, cellulose, calcium phosphate, etc.); diluents (e.g., water, saline, electrolyte solutions, etc.); binders (e.g., gelatin; gum tragacanth; methyl cellulose; hydroxypropyl methylcellulose; sodium carboxymethyl cellulose; polyvinylpyrrolidone; sugars; polymers; acacia; starches, such as maize starch, wheat starch, rice starch, and potato starch; etc.); disintegrating agents (e.g., starches, such as maize starch, wheat starch, rice starch, potato starch, and carboxymethyl starch; cross-linked polyvinyl pyrrolidone; agar; alginic acid or a salt thereof, such as sodium alginate; croscarmellose sodium; crospovidone; etc); lubricants (e.g., silica; talc; stearic acid and salts thereof, such as magnesium stearate; polyethylene glycol; etc.); coating agents (e.g., concentrated sugar solutions including gum arabic, talc, polyvinyl pyrrolidone, carbopol gel, polyethylene glycol, titanium dioxide, etc.); and antioxidants (e.g., sodium metabisulfite, sodium bisulfite, sodium sulfite, dextrose, phenols, thiophenols, etc.).

[0042] Binding agents include, but are not limited to, corn starch, potato starch, or other starches, gelatin, natural and synthetic gums such as acacia, sodium alginate, alginic acid, other alginates, powdered tragacanth, guar gum, cellulose and its derivatives (e.g., ethyl cellulose, cellulose acetate, carboxymethyl cellulose, calcium carbonate, sodium carboxymethyl cellulose), polyvinyl pyrrolidone, methyl cellulose, pre-gelatinized starch, hydroxypropyl methyl cellulose, (e.g., Nos. 2208, 2906, 2910), microcrystalline cellulose, and mixtures thereof. Suitable forms of microcrystalline cellulose include, for example, AVICEL-PH-101, AVICEL-PH-103 and AVICEL-PH-105.

[0043] Fillers include, but are not limited to, talc, calcium carbonate (e.g., granules or powder), lactose, microcrystalline cellulose, powdered cellulose, dextrates, kaolin, mannitol, silicic acid, sorbitol, starch, pre-gelatinized starch, and mixtures thereof.

[0044] Liquid preparations for oral administration can take the form of solutions, syrups or suspensions. Alternatively, the liquid preparations can be presented as a dry product for constitution with water or other suitable vehicle before use. Such liquid preparations can be prepared by conventional means with pharmaceutically acceptable additives such as suspending agents (e.g., sorbitol syrup, cellulose derivatives or hydrogenated edible fats); emulsifying agents (e.g., lecithin or acacia); non-aqueous vehicles (e.g., almond oil, oily esters, ethyl alcohol or fractionated vegetable oils); and/or preservatives (e.g., methyl or propyl-p-hydroxybenzoates or sorbic acid). The preparations can also contain buffer salts, flavoring, coloring, perfuming and sweetening agents as appropriate. In addition, a composition of the present invention can be formulated for buccal administration in the form of tablets or lozenges formulated in a conventional manner. Other methods of oral delivery of the composition of the invention will be known to the skilled artisan and are within the scope of the invention.

[0045] The invention is further detailed in the following Examples, which are offered by way of illustration and are not intended to limit the scope of the invention in any manner. These examples demonstrate that the excipients of Formulas I and II are effective in eliminating or substantially diminishing the formation of methamphetamine from pseudoephedrine and ephedrine.

Example 1

[0046] General Procedure for the Reaction of the Exipient of Formulas I and II and Pseudoephedrine with Lithium in Liquid Ammonia.

[0047] Lithium metal pieces (35 mg, 5.0 mmol) were carefully added to liquid ammonia (5-10 mL) at about −78° C. (dry-ice, isopropyl alcohol). A dark blue solution began to form within a few seconds. The dark blue solution was stirred at −78° C. for about 3 to 5 minutes. Thereafter, a mixture of the exipient of Formula I (122-166 mg, 1.0 mmol) and pseudoephedrine (165 mg, 1.0 mmol) in anhydrous tetrahydrofuran (3 mL) was added to the dark blue solution. The entire reaction mixture was stirred while the temperature of the reaction was slowly raised to about −20° C. Stirring was continued at this temperature for about 1 hour. The reaction mixture was quenched with saturated ammonium chloride (2 mL) and water (3 mL), and diluted with methanol (5 mL). The reaction mixture was analyzed and quantified for the presence of methamphetamine. The results are given in Example 3 below.

Example 2

[0048] General Procedure for the Reaction of the Exipient of Formulas I and II and Pseudoephedrine with Red Phosphorous and Hydriodic Acid.

[0049] A mixture of the exipient of Formula I (122-166 mg, 1.0 mmol) and pseudoephedrine (165 mg, 1.0 mmol) in 57% aqueous hydriodic acid (2 mL) was treated with red phosphorous (50 mg, 1.6 mmol), and the mixture was stirred and heated at 90-100° C. for 1-1.5 hours. The reaction mixture was cooled to ambient temperature and diluted with water (2 mL) and methanol (5 mL). The reaction mixture was analyzed and quantified for the presence of methamphetamine. The results are given in Example 3 below.

Example 3

[0050] The effect of various excipients in the conversion of pseudoephedrine to methamphetamine is given in Table 1. Clearly, the pyrazine-based excipients are effective in inhibiting the conversion of pseudoephedrine to methamphetamine, with acetypyrazine being the most effective among all of the pyrazine derivatives tested. It should be all of the excipients in Table 1 are safe [8], and have been used extensively as food flavors in ice cream, pudding, bread, etc. In, particular, the LD.sub.50 of acetylpyrazine is >4000 mg/kg. The present invention is not limited to the use of pyrazine-based organoleptics. Other classes of compounds that are used in food flavors described previously can be used can also be used effectively to suppress the formation of methamphetamine.

TABLE-US-00001 TABLE 1 Relative percentage of methamphetamine formation. Percent Methamphetamine Excipient Li-NH.sub.3 Reduction P-HI Reduction None (Pseudoephedrine only) 100 100 Acetylpyrazine <<1 6 2-Ethoxy-5-methylpyrazine 7 15 2-Ethoxy-6-methylpyrazine 4 13 2-Isobutyl-3-methoxypyrazine 2 27 2-Methoxy-3-methylpyrazine <1 2.0 2,3,5-Trimethylpyrazine 8 20 2-Acetylthiazole <1 Isobutyl anthranilate <1 2.3

Example 4

Typical Procedure for the Preparation of Typical Bulk Solid Dosage Form for Abuse-Deterrent Pseudoephedrine Formulation.

[0051] (a) Preparation of Bulk Powder.

[0052] A mixture of pseudoephedrine hydrochloride (120.00 g), acetylpyrazine (180.00 g), starch (5.49 g), PVP (7.86 g), SOW (3.2 g), and, optionally p-acetamidophenol (‘actetaminophen’) (328.45 g) is treated with sufficient amount of water (c.a. 645-1500 mL) to yield a suspension comprising 30-50% of solid materials. This slurry is then pumped to a spray dryer targeting for a final moisture content of about 1.0%. Slurry feed rate, inlet temperature, air flow, and atomization air pressure of the spray dryer will be carefully controlled to produce a powder form of the drug product with particle size with optimum flow and compressibility properties. The resulting product is collected in the packaging cyclone, and is appropriately packaged and labeled for tabletting.

[0053] Although the above formulation contains acetaminophen, the present invention cannot be construed as limiting; other analgesics and antipyretics such as ibuprofen, naproxen, aspirin, and the like can be substituted for acetaminophen, or, optionally, the pseudoephedrine can be formulated without any analgesics or antipyretics. Furthermore, the exipient is also not limited to acetylpyrazine; other food flavoring agents derived from pyrimidines, furans, oxazolines, thiophenes, thiazolidines, and thiazoles can be used.

[0054] (b) Preparation of Tablets.

[0055] The resulting spray dried powder from Step (a) is typically put into a hopper, which will feed a high speed tablet press. Tooling and press set up parameters include: die fill depth, compression force, press speed, ejection forces. These parameters will affect tablet weight, dosage, thickness, hardness, tablet friability, disintegration time, and dissolution rate. Tooling size and dimension may vary to result in a tablet, which can be easily swallowed by the patient.

[0056] The typical composition of one abuse-deterrent pseudoephedrine tablet is given in Table 1 below.

TABLE-US-00002 TABLE 1 Ingredients in One Abuse-Deterrent Pseudoephedrine Tablet Ingredient Amount (mg) Amount (mg) Pseudoephedrine HCL 120 120 Acetylpyrazine 180 180 APAP Code 7375 None 328 Starch 1500 9 6 PVP 8 8 SOW 3 3 Total Tablet Weight 320 645

Example 5

Typical Procedure for the Preparation of Typical Bulk Liquid Dosage Form for Abuse-Deterrent Pseudoephedrine Formulation.

[0057] A mixture of pseudoephedrine hydrochloride (12.0 g), acetylpyrazine (18.0 g) and, optionally, p-acetamidophenol (‘actetaminophen’) (32.8 g) in glycerin (200.0 g) and propylene glycol (30.0 g) is stirred at ambient temperature until all the solids have dissolved. Thereafter, sorbitol (200.0 g), sucrose (100.0 g), and peppermint flavor (0.1 g) are added, and the entire mixture is diluted with sufficient water to a final volume of 2 liters.

[0058] The typical composition of a 10-mL pseudoephedrine solution/syrup is given in Table 2 below.

TABLE-US-00003 TABLE 2 Ingredients in a 10-mL Abuse-Deterrent Pseudoephedrine Syrup Ingredient Amount (mg) Amount (mg) Pseudoephedrine HCL 60 60 Acetylpyrazine 90 90 APAP Code 7375 None 164 Glycerine 1000 1000 Propylene glycol 150 150 Sorbitol (70% Solution) 1000 1000 Sucrose 500 500 Peppermint flavor 5 5

[0059] Although the above formulation contains acetaminophen, the present invention cannot be construed as limiting; other analgesics and antipyretics such as ibuprofen, naproxen, aspirin, and the like can be substituted for acetaminophen, or, optionally, the pseudoephedrine can be formulated without any analgesics or antipyretics. The exipient is also not limited to acetylpyrazine; other food flavoring agents derived from pyrimidines, furans, oxazolines, thiophenes, thiazolidines, and thiazoles can be used. Finally, the pseudoephedrine syrup may be formulated without any sweeteners, or the sucrose may be substituted with artificial sweeteners such as saccharin, sucralose, aspartame, and the like.

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