Continuous well string injector using multi-piston cylinder blocks for application of skate pressure
10167686 ยท 2019-01-01
Assignee
Inventors
Cpc classification
B65H51/105
PERFORMING OPERATIONS; TRANSPORTING
B66D3/003
PERFORMING OPERATIONS; TRANSPORTING
International classification
E21B19/08
FIXED CONSTRUCTIONS
E21B19/22
FIXED CONSTRUCTIONS
B66D3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A continuous well string injector features a frame carrying a pair of endless chain conveyors on opposite sides of a pathway. Each chain carries gripper dies for engaging the continuous well string when received in the pathway. A respective skate and cylinder block reside in the closed loop path of each chain. Each cylinder block features a plurality of blind bores having open ends facing toward the respective skate, and a respective piston is slidably disposed within each bore. Hydraulic extension and retraction ports open into the cylinder bores on opposite sides of the piston, whereby back and forth displacement of the pistons forces the skates toward and away from one another to grip and release the continuous well string. A front wall of the frame has an open horizontal gap aligned with the pathway to enable lateral entrance and exit of the continuous string to and from the pathway.
Claims
1. An apparatus for injecting or withdrawing a continuous string into and from a wellbore, the apparatus comprising: a frame; a pair of endless drive conveyors positioned on different respective sides of a pathway in which a length of the continuous string is receivable, each endless drive conveyor comprising an endless chain and a plurality of gripper dies coupled to the endless chain, each gripping die having a gripping face that faces outwardly from the endless chain and is shaped to engage a periphery of the continuous string and a base surface that faces inwardly from the endless chain, the endless chains entrained about respective set of sprockets that are rotatably mounted on the framework for driven movement around respective closed-loop paths on the different sides of the pathway such that the gripper dies of each endless chain are conveyed in a same direction along the pathway at the respective side thereof during a portion of the respective closed-loop path; a pair of skates respectively residing on the different respective sides of the pathway with the closed-loop path of each endless chain closing around a respective one of the skates; and a pair of cylinder blocks respectively residing within the closed loop paths of the endless chains, each cylinder block featuring a plurality of blind bores having open ends facing toward the one of the skates located within the closed-loop path of the same endless chain, and closed ends lying opposite to said open ends; a respective piston disposed within each bore and slidable back and forth in an axial direction of the bore; a respective connection between each piston and the one of the skates located within the closed-loop path of the same endless chain, whereby back forth displacement of the pistons within each cylinder block causes back and forth displacement of the one of the skates located within the closed-loop path of the same endless chain, thereby moving the skate toward and away from the cylinder block; and hydraulic extension ports opening into the bores of each cylinder block between the pistons and the closed ends of the bores for extension of said skate away from the cylinder block under pressurized introduction of hydraulic fluid into the bores through said hydraulic extension ports.
2. The apparatus of claim 1 wherein the frame comprises front and rear walls standing upright on opposite sides of the skates and the pathway therebetween, each cylinder block being fastened to each of the front and rear walls and residing in a space between said front and rear walls, within which the skates are movable toward one another by pressurization of the bores of both skates through the hydraulic extension ports thereof to grip the length of continuous string, and the front wall being split into two portions separated by a horizontal gap therebetween, the horizontal gap being elongated in an upright direction and aligning with the pathway between the endless drive conveyors to enable lateral entrance and exit of the continuous string to and from the pathway via the horizontal gap in the front wall of the frame.
3. The apparatus of claim 2 wherein the gap in the front wall extends from a bottom end of the front wall toward an opposing top end thereof, and stops short of said top end to leave a bridging portion of the front wall intact over the gap to connect the two portions of the front wall together.
4. The apparatus of claim 3 comprising a guide member spanning between the front and rear walls at the top end in a position overlying the pathway between the two endless chain conveyors, and having an opening passing downwardly through the guide member to enable feeding of the length of continuous string into the pathway through the guide member.
5. The apparatus of claim 1 wherein the hydraulic extension ports of each cylinder block are in fluid communication with one another, and a single respective fluid supply line is connected to each cylinder block for supplying hydraulic fluid to all of the hydraulic extension ports.
6. The apparatus of claim 5 wherein the hydraulic extension ports of each cylinder block are communicated with one another via a respective set of extension-side fluid connection passages recessed into said cylinder block.
7. The apparatus of claim 1 further comprising hydraulic retraction ports opening into the bores on sides of the pistons opposite to the hydraulic extension ports for retraction of said skate toward the cylinder block under pressurized introduction of hydraulic fluid into the bores through said hydraulic retraction ports.
8. The apparatus of claim 7 wherein the hydraulic retraction ports of the bores in each cylinder block are in fluid communication with one another, and a single respective fluid return line is connected to each cylinder block for supplying hydraulic fluid to all of the hydraulic retraction ports.
9. The apparatus of claim 8 wherein the hydraulic retraction ports of each cylinder block are communicated with one another via a respective set of retraction-side fluid connection passages recessed into said cylinder block.
10. The apparatus of claim 1 comprising at least one hydraulic accumulator connected between a hydraulic fluid source and the hydraulic extension ports of the cylinder blocks.
11. The apparatus of claim 10 wherein the at least one hydraulic accumulator comprises a first and second hydraulic accumulators respectively connected to the pair of cylinder blocks.
12. The apparatus of claim 1 comprising a respective retaining flange for each bore, said respectively retaining flange being mounted to a face of the bore at which the open end of the cylinder bore resides and partly occluding said open end of the bore to prevent exit of the piston from the bore during extension of the piston.
13. The apparatus of claim 1 comprising at least one pair of mating slide members for each skate, each pair comprising a first slide member mounted on the respective skate, and a second slide member mated with the first slide member and mounted on the frame, the first and second slide members being slidable relative to one another on an axis lying parallel to the axial direction of the bores in the cylinder blocks to guide movement of the respective skate under actuation of the pistons.
14. An apparatus for injecting or withdrawing a continuous string into and from a wellbore, the apparatus comprising: an upright framework; a pair of endless drive conveyors positioned on different respective sides of a pathway in which a length of the continuous string is receivable, each endless drive conveyor comprising an endless chain and a plurality of gripper dies coupled to the endless chain, each gripper die having a gripping face that faces outwardly from the endless chain and is shaped to engage a periphery of the continuous string and a base surface that faces inwardly from the endless chain, the endless chains entrained about respective set of sprockets that are rotatably mounted on the framework for driven movement around respective closed-loop paths on the different sides of the pathway such that the gripper dies of each endless chain are conveyed in a same direction along the pathway at the respective side thereof during a portion of the respective closed-loop path; a pair of skates respectively residing on the different respective sides of the pathway with the closed-loop path of each endless chain closing around a respective one of the skates; and a pair of cylinder blocks respectively residing within the closed loop paths of the endless chains, each cylinder block featuring a plurality of bores having open ends facing toward the one of the skates located within the closed-loop path of the same endless chain; a respective piston disposed within each bore and slidable back and forth in an axial direction of the bore; and hydraulic extension ports opening into the bores of each cylinder block between the pistons and the closed ends of the bores for extension of said skate away from the cylinder block under pressurized introduction of hydraulic fluid into the bores through said hydraulic extension ports; wherein the upright frame comprises front and rear walls standing upright on opposite sides of the skates and the pathway therebetween, each cylinder block being fastened to each of the front and rear walls and residing in a space between said front and rear walls, within which the skates are movable toward one another by pressurization of the bores of both skates through the hydraulic extension ports thereof to grip the length of continuous string, and the front wall being split into two portions separated by a horizontal gap therebetween, the horizontal gap being elongated in an upright direction and aligning with the pathway between the endless drive conveyors to enable lateral entrance and exit of the continuous string to and from the pathway via the horizontal gap in the front wall of the frame.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) One embodiment of the invention will now be described in conjunction with the accompanying drawings in which:
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(11) In the drawings like characters of reference indicate corresponding parts in the different figures.
DETAILED DESCRIPTION
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(13) Each chain assembly 102 is completed by a plurality of gripper dies 101 of identical configuration that are coupled to the chain(s) 103 of the assembly so that the gripper dies rotate with the chain about the sprockets 104, 106 so that gripping faces of opposing gripper dies 101 of the two chain assemblies face toward one another along the vertical runs of the conveyor chains in order to grip opposing sides of the continuous rod 110 received therebetween.
(14) In order to apply a gripping pressure to clamp or grip the coil tubing or continuous rod 110 between the opposed vertical runs of the chain assemblies, each of the vertical runs of the chain assemblies is accompanied by a skate 109 that resides adjacent the vertical run 108 of the chain assembly 102 just inside of the closed-loop path followed by the chain assembly under driven rotation of the drive sprocket 107. The purpose of the skates is to apply pressure to the chain assemblies 102 on the interior sides thereof opposite the continuous rod or tubing 110 disposed between the chain assemblies. In the conventional design of
(15) The illustrated embodiment of the present invention employs the same general configuration of two counter-rotating conveyor chain assemblies and a pair of skates for pushing the facing-together sides of the chain paths toward one another to grip the continuous string between the gripper dies of the chain assemblies, but does away with the hydraulic cylinders 113 connected between the two skates, and instead employs a unique solution that enables lateral access to the string pathway between the vertical facing-together runs of the two chain paths via an open face design of the injector frame on which the other components are carried.
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(17) Near the lower end 212a of the front wall, a pair of lower sprockets 106 are rotatably supported in the interior space between the front and rear walls on respective shafts 106a that span perpendicularly therebetween for respective rotation about the axes of these shafts. A corresponding upper sprocket 107 for each lower sprocket 106 is supported on a respective rotatable shaft 107a that spans perpendicularly between the front and rear walls 212, 214 on the same side of the opening 220 as the respective lower sprocket. An endless conveyor chain assembly is entrained about each set of upper and lower sprockets in the same conventional manner described above with reference to
(18) Within the interior space of the frame, a pair of skates 109 each reside in a vertical orientation between the upper and lower sprockets of a respective one of the two sprocket sets so as to reside inside the closed-loop path of the respective chain assembly. The skates 109 of the illustrated embodiment are of the type described in Applicant's PCT Application No. PCT/CA2014/050421, published as WO/2014176702, with spherical balls defining the rolling interface between the skate and the endless chain running over the inner side thereof that faces toward the other skate, but other types of skate may alternatively be employed, including those that employ conventional cylindrical rollers. As shown, the opening 220 in the front wall may be narrower at the lower end thereof in order to provide adequate support for the lower sprockets near the bottom end of the front wall, and then increase in width further up the front wall so as to form a window through which the skates are visible and accessible. The narrower lower portion of the opening 220 in the illustrated embodiment is slightly wider than the space between the facing-together inner sides 10a of the two skates, and accordingly is wider than the diameter of the continuous string 110 that is gripped between the gripper dies of the endless conveyor chains during use of the injector. As shown in
(19) Between each skate 109 and the nearest side wall 216, 218 of the frame 210 resides a respective cylinder block 224 in the shape of a vertically-elongated cuboid. Each cylinder block has an inner face 224a that faces toward the vertical pathway between the endless conveyors, an opposing outer face 224b parallel to and facing toward the nearest side wall 216, 218 of the frame 210, a front face 224c parallel to and facing toward the front wall 212 of the frame 210, and an opposing rear face 224d parallel to and facing toward the rear wall 214 of the frame 210. In
(20) One of the cylinder blocks 224 is shown in isolation from the injector frame 210 in
(21) From the rear face 224b of the cylinder lock 224, a respective set of four ports extends into each cylindrical bore through the block. This set of four ports includes an extension side inlet port 230a extending into the cylindrical bore adjacent the closed end thereof near the bottom of the bore, an extension side outlet port 230b extending into the cylinder bore adjacent the closed end thereof near the top of the bore, a retraction side inlet port 230c extending into the cylindrical bore adjacent the open end thereof near the bottom of the bore, and a retraction side outlet port 230d extending into the cylinder bore adjacent the open end thereof near the top of the bore.
(22) Turning briefly to
(23) Turning back to
(24) Likewise, a respective countersunk retraction side fluid connection slot 238 is machined in the rear face 224d of the cylinder block between each adjacent pair of cylindrical bores 226. Each such retraction side fluid connection slots extends between the retraction side outlet port 230d of one of the cylindrical bores to the extension side inlet port 230c of the adjacent cylindrical bore. Again, a piece of metal key stock 238a is used as a cover to close off the deeper bottom portion of the slot 238, which thus defines a hydraulic fluid flow channel or passage between the two respective ports.
(25) At the lowermost cylindrical bore, the extension side and retraction side inlet ports do not open into respective fluid connection slots, and are instead respectively coupled to hydraulic fluid supply hoses (not shown) that connect the inlet ports to respective sources of pressurized hydraulic fluid. Pressurized fluid pumped into the extension side inlet port of the lowermost cylindrical bore pressurizes the extension side of the piston therein, thereby driving the piston toward the inner face of the cylinder block and causing the piston rod 234 to extend further therefrom. This pressurization of the extension side of the lowermost cylindrical bore likewise pressurizes the extension side of all the other cylindrical bores via the extension side fluid connection slots, whereby all of the piston rods are simultaneously extended. When the pressurized state of the extension side is removed, the retraction sides of the cylinders can be likewise pressurized via the respective supply hose coupled to the retraction side inlet port of the lowermost cylindrical bore in order to drive simultaneous retraction of all the piston rods by driving the pistons toward the outer face of the cylindrical block.
(26) The front face 224c of each cylinder block 224 has a respective series of bolt holes 240 therein at vertically spaced intervals along the height thereof, which aligns with a corresponding set of bolt holes 242 in a respective one of the left and right side portions 212c, 212d of the front wall of the injector frame 210. Likewise, the rear face 224d of each cylinder block 224 has a series of bolt holes 244 therein at vertically spaced intervals along the height thereof, which aligns with a corresponding set of bolt holes 246 in the rear wall 214 of the injector frame 210. Using these aligned bolt holes, each cylinder block 224 is bolted to both the front and rear walls of the frame 210 for secure mounting of the cylinder block in a fixed, vertically upright position within the interior space of the frame at a short distance inward from the respective side wall 216, 218 of the frame.
(27) With reference to
(28) By using the cylinder blocks and the banks of pistons housed therein to push and pull the skates instead of using conventional hydraulic cylinders coupled between the two skates, horizontal access to the space or pathway between the two conveyor chains is possible through the opening 220 in the front wall of the frame 210. Accordingly, the injector can be placed in an operational position on an existing downhole string of continuous rod by supporting the injector in a position beside an above-grade upper end of the continuous string, with the bridging portion 212e of the front wall at an elevation shortly above the upper end of the continuous string. Then, with the skates retracted away from one another to open up access to the pathway between them, the injector is shifted horizontally toward the string in order to receive the string in the pathway via the opening 220 in the front wall 212. The gap provided by the opening in the front wall aligns with the pathway between the conveyor chains, thus enabling this lateral entrance and exit of the continuous string to and from the pathway via the horizontal gap in the front wall of the frame. The opening 220 in the front wall thus defines an open front face of the injector through which the string conveyance pathway is accessible.
(29) With reference to
(30) With reference to
(31) With reference to
(32) Although the illustrated embodiment is described as having the inlet ports adjacent the bottom ends of the cylinder blocks and the outlet ports adjacent the top ends of the cylinder blocks, this configuration may be reversed for the extension side and/or retraction side ports of one or both cylinder blocks. Similarly, while the illustrated embodiment has the extension side and retraction side ports and corresponding fluid connection slots in the rear face of the cylinder block (and accessible through corresponding holes 270 in the rear wall of the frame, as can be seen in
(33) Since various modifications can be made in my invention as herein above described, and many apparently widely different embodiments of same made within the scope of the claims without departure from such scope, it is intended that all matter contained in the accompanying specification shall be interpreted as illustrative only and not in a limiting sense.