Selective catalyst, particularly for electroreduction of oxygen, an electrochemical system containing thereof, an palladium-inert gas alloy and use thereof, and a cell, particularly a photovoltaic cell containing thereof
10170771 · 2019-01-01
Assignee
Inventors
Cpc classification
H01M14/00
ELECTRICITY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M4/8825
ELECTRICITY
International classification
Abstract
The present invention provides a catalyst comprising a layer of metallic palladium implanted with an inert gas ions, an electrochemical system containing thereof, a palladium-inert gas alloy stable in the normal conditions, use thereof and a fuel cell containing thereof.
Claims
1. A catalyst, comprising a catalyst layer comprising metallic palladium implanted with inert gas ions to form a palladium-inert gas alloy, said alloy being stable under normal conditions, and having catalytic activity, wherein a value of the lattice constant of said alloy as determined by the X-ray diffraction method is higher than the lattice constant of pure palladium by at least 0.00810.sup.10 m.
2. The catalyst of claim 1, wherein the catalyst further comprises a substrate, said catalyst layer being on said substrate.
3. The catalyst of claim 2, wherein palladium is deposited on a carbon, polymer, semiconductor or metallic substrate.
4. The catalyst of claim 1, wherein the catalyst layer comprises micro- and/or nanoparticles comprising palladium, and at least the surface layer of said particles consists of said alloy.
5. The catalyst according to claim 1, wherein the alloy is in the form of a layer with a thickness of from 0.75 nm to 1 m.
6. The catalyst according to claim 1, wherein the inert gas ions are selected from the group consisting of ions of N, Ne, Ar, Kr and Xe.
7. The catalyst of claim 1, wherein the value of the lattice constant thereof is higher than the lattice constant of pure palladium by at least 0.03810.sup.10 m.
8. The catalyst of claim 1, wherein the value of the lattice constant thereof is higher than the lattice constant of pure palladium by at least 0.06510.sup.10 m.
9. The catalyst of claim 1, wherein the value of the lattice constant thereof is higher than the lattice constant of pure palladium by at least 0.0110.sup.10 m.
10. The catalyst of claim 1, wherein the value of the lattice constant thereof is within the range of 3.98-4.0510.sup.10 m.
11. The catalyst of claim 1, wherein the ratio of the number of palladium atoms to the number of inert gas atoms Pd:X within a thickness of 50 nm from the surface of the palladium-inert gas alloy is within the range of 10,000:1 to 1:1.
12. The catalyst of claim 1, wherein the mean atomic concentration of the inert gas ion in within a thickness of 50 nm from the surface of the alloy is 0.1%-25% by atoms.
13. The catalyst of claim 1, which has increased catalytic activity in reduction reactions compared to that of a reference catalyst in which the alloy of the catalyst of claim 1 is replaced with pure palladium.
14. The catalyst of claim 1, wherein the catalyst layer comprises a surface layer consisting of said alloy, and a deeper layer underlying said surface layer that is pure palladium.
15. The catalyst of claim 14, wherein said surface layer is at most 1000 nm thick.
16. The catalyst of claim 14, wherein said surface layer is essentially continuous.
17. The catalyst of claim 1, wherein palladium is in a form of palladium black.
18. The catalyst of claim 1, wherein the change in the value of the lattice parameter after 100 cycles of hydrogen sorption and desorption is not more than 0.0087 angstroms, and the catalyst remains catalytically active after said cycles.
19. The catalyst of claim 1, which has a higher affinity for hydrogen than does a reference palladium-containing catalyst that is identical to the claimed catalyst except that inert gas ions have not been implanted into the palladium.
20. The catalyst of claim 19 wherein, for the same partial pressure of hydrogen, the concentration of atomic hydrogen in the palladium-inert gas alloy is at least twice the concentration of atomic hydrogen in the palladium layer of the reference catalyst.
21. An electrochemical system comprising at least one anode, at least one cathode and an electrolyte located between the anode and cathode, wherein the system comprises the catalyst as defined in claim 1 between the electrolyte and at least one of the electrodes.
22. A fuel cell comprising the electrochemical system as defined in claim 21.
23. The fuel cell of claim 22, wherein the fuel cell further comprises ethanol as fuel.
24. The fuel cell of claim 22, wherein the catalyst is located between the electrolyte and the cathode, the catalyst layer comprises an essentially continuous layer of palladium in at least part of which said inert gas ions have been implanted, and when the fuel cell is fed with ethanol as fuel at a concentration of 2 mol/liter, and after an operation-stabilizing period of 1000 seconds, the open circuit voltage (OCV) obtained is higher than that in a reference fuel cell which is identical to the fuel cell of claim 22 except that the catalyst layer is formed of platinum nanoparticles or pure palladium in the form of nanoparticles or an essentially continuous layer, said increased OCV being at least partially attributable to reduced ethanol poisoning of the catalyst.
25. The fuel cell of claim 22, wherein the catalyst is located between the electrolyte and the cathode, and when the fuel cell is fed with ethanol as fuel at a concentration of 10 mol/liter, and after an operation-stabilizing period of 1000 seconds, the open circuit voltage (OCV) obtained is higher than that in a reference fuel cell which is identical to the fuel cell of claim 22 except that the catalyst layer is formed of solid platinum or pure palladium, said increased OCV being at least partially attributable to reduced ethanol poisoning of the catalyst.
26. A method of preparing a catalyst according to claim 1 comprising implanting inert gas ions into metallic palladium to obtain a palladium-inert gas alloy, and using the alloy to prepare said catalyst.
27. The method of claim 26, wherein the inert gas ions are implanted using two different energies.
28. A method of causing a reduction reaction comprising using the catalyst as defined in claim 1.
Description
(1) The solution according to the invention was illustrated in the drawings, wherein
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15) Herein, the term electrode of the palladium-inert gas alloy means any electrode comprising catalytically active sites made of the PdX alloy. For example, the electrode of the palladium-inert gas alloy could be any metal electrode, such as platinum, the surface of which is coated with a layer modified by implantation of palladium nanoparticles with inert gases. The electrode of the palladium-inert gas alloy could also be a continuous electrode of palladium, the surface of which was modified by implantation with inert gases. Herein, the implanting dose of ions is reported interchangeably in % and ions/cm.sup.2. Number of ions divided by a number of atoms in the implanted layer is a mean atomic percent concentration. Not intended to be bound by any specific values, the depth of modification of such palladium material could be from two external layers to the entire cross-section of the electrode. The following are examples of practical implementation of such electrodes of the palladium-inert gas alloy.
(16) The palladium layer dedicated for ion implantation with nitrogen could be any layer prepared by various methods.
(17) Briefly, not intending to limit the scope of the invention to specific working examples, the layer of metallic palladium is a layer of solid palladium, prepared for example by depositing metal on a substrate by electrochemical or electroless method. In another embodiment of the invention, the palladium layer is palladium black deposited on a substrate. The palladium layer is also a layer of nanoparticles and/or micromolecules of palladium deposited on a substrate. Preferably, depositing nanoparticles and/or micromolecules on a substrate is carried out by applying a colloid/suspension of nano- and/or micromolecules of palladium in a liquid solvent on a carbon, semiconductor, polymeric or metallic substrate, and allowing the solvent to evaporate from the material.
(18) Colloid/suspension of nano- and/or micromolecules of palladium is prepared in a liquid diluent by reduction of the ionic compound of palladium with a reducing agent. The preferred reducing agent is an agent selected from the group comprising gaseous reductants, polyols, complex hydrides, hydrazine and salts thereof, particularly such a reducing agent as a liquid polyol, e.g. ethylene glycol. Then, the colloid nanoparticles and/or micromolecules are separated mechanically with ultracentrifuge employing gradually increasing Relative Centrifuge Force (RCF). As a result of a single centrifugation step, a deposit of nanoparticles (and/or micromolecules) is obtained with specific sizes and a supernatant containing suspended particles of sizes smaller than the set size. Repeating the separation with the suspension obtained in the previous step leads to preparation of nanoparticle and/or micromolecule fraction of diversified sizes. By suitable selection of centrifugation parameters, fractions are obtained with a narrow range of particle sizes due to the precise size control.
(19) The prepared Pd layers with diversified thicknesses, from a bilayer to a solid material, are then submitted to ion implantation with an inert gas such as for example nitrogen, argon, xenon, krypton and neon, by use of the device illustrated schematically on
(20) In other illustrative embodiments of the present invention, the mean atomic concentration of the inert gas (nitrogen) in the 50 nm near-surface layer of palladium is from 0.1% to 25% by atoms; for example, when employing doses of 2.7.Math.10.sup.15, 2.7.Math.10.sup.16, 5.4.Math.10.sup.16 ions/cm.sup.2 it was, respectively, 1%, 10% and 20% by atoms of nitrogen. In the successive illustrative embodiment, the mean atomic concentration of the inert gas (nitrogen) in the 200 nm near-surface layer of palladium is from 0.1% to 25% by atoms, for example when using the dose of 2.13.Math.10.sup.17 ions/cm.sup.2, it is 20% by atoms of nitrogen.
(21)
(22) The thickness of the Pd layer containing implanted atoms of the inert gas is preferably 1000 nm, more preferably at least 200 nm, still more preferably at least 100 nm.
(23) It is commonly known that distribution at the concentration of inert gas atoms in a layer of the alloy such as palladium-inert gas versus depth is essentially Gaussian, with the concentration of inert gas atoms being high in the region close to the Pd layer's surface, reaching maximum in the near-surface region and decreasing with depth.
(24) The concentration profile of inert gas atoms versus the depth of the palladium layer depends inter alia on the kind of a layer used for implantation. This effect was illustrated on
(25) The subsequent parameter with the substantial influence on the concentration profile of inert gas atoms in relation to the depth of the palladium layer, is a dose of ions used for implantation. This relation is illustrated on
(26)
(27)
(28) For the prepared and above-described palladium-inert gas alloys, lattice constants of PdX alloys were measured by GIDX (Grazing Incidence X-ray Diffraction) method at the constant incidence angle of the primary beam =0.5 with the penetration depth of about 30 nm.
(29) Fragments of X-ray diffraction patterns recorded for the obtained palladium catalysts are presented on
(30) Observed peak shifts and broadenings are proportional to the determined lattice constants, the values of which are presented in Table 1. Peak shifts in the direction of lower values of angles 2 correspond to the increase of lattice constants, and increase in a half-width of the peaks to the increase of amorphous character of the PdX alloy (the PdX catalyst).
(31) TABLE-US-00001 TABLE 1 Implantation conditions Implanted Concentra- Lattice constant Energy of Implantation gas tion [] (0.0002) ions keV current A/cm.sup.2 Nitrogen 0.1% at. N 3.8967 40 50 Nitrogen 1% at. N 3.9812 40 50 Nitrogen 10% at. N 3.9951 40 50 Nitrogen 20% at. N 3.9947 40 50 Krypton 0.1% at. Kr 3.9383 160 1 Argon 0.1% at. Ar 3.9274 80 1 Xenon 0.1% at. Xe 3.9358 160 1 Neon 1% at. Ne 3.9549 60 5 Neon 10% at. Ne 3.9962 40 50 Pure Pd 3.8895
(32) On the basis of the conducted analyses it was unexpectedly determined that the value of a lattice constant for implanted palladium, even with a dose of inert gas ions of the concentration in the order of one per mille, differs from the value of a lattice constant for pure palladium by at least 0.038 . Moreover it was stated that after the dose of inert gas ions with a higher concentration, as for example 2.7.Math.10.sup.15 ions/cm.sup.2, the value of a lattice constant of obtained palladium implanted with an inert gas differs significantly from the value of a lattice constant for pure palladium, by at least 0.065 , and at even higher concentrations, for example 2.7.Math.10.sup.16 ions/cm.sup.2 (which corresponds to the mean concentration of inert gas atoms of 10% for the palladium layer of 50 nm) even by 0.1 .
(33) The comparative measurements were also conducted with the use of X-ray diffraction at the constant incidence angle. The implanted layers and the reference layer of pure palladium on a gold substrate were studied by the X-ray diffraction method at the constant incidence angle, before and after 100 cycles of absorption and desorption of hydrogen from/to the gaseous phase. The process of sorption embraced the 10-minute cycle of flushing with a hydrogen stream, while the process of desorption embraced the 10-minute cycle of flushing with argon stream. Structure of the material, layer by layer, was studied by the X-ray diffraction method at the constant incidence angle.
(34) For the recorded X-ray diffraction pattern at the angle of incidence =0.50 before and after hydrogenation, the analysis by the Toray and Rietveld methods was conducted. The Toray's method was used to analyze parameters of the diffraction line profiles for effective separation of diffraction lines which lie close together and overlap. In the present study, the method was used for the determination of the half-widthFWHM (Full Width at Half Maximum) and the position of the diffraction line. Parameters of the unit cell were determined precisely by the Rietveld's method on the basis of the complete X-ray diffraction pattern.
(35) TABLE-US-00002 TABLE 2 Values of the lattice parameter (on the basis of diffraction patterns recorded for the angle of = 0.50) Material Value of the lattice parameter [] (average atom- After 100 ic share of cycles of nitrogen) hydrogenation [] Pd (pure 3.8895 0.0002 3.8924 0.0002 0.0029 0.0004 palladium) Pd:N (1%) 3.9812 0.0002 3.9864 0.0002 0.0052 0.0004 Pd:N (10%) 3.9951 0.0002 3.9964 0.0002 0.0013 0.0004 Pd:N (20%) 3.9947 0.0002 4.0034 0.0002 0.0087 0.0004
(36) In consequence of the cyclic processes of hydrogen sorption-desorption, only slight changes in the lattice parameter were observed (3.937 for the PdXe alloy before hydrogenation and 3.958 after hydrogenation). In none of the conducted tests contraction of the lattice structure was found, which could lead to the partial reproduction of the structure of pure palladium. The qualitative phase analysis of X-ray diffraction patterns for layers of the palladium-inert gas alloy, which alloy was submitted previously to 100 cycles of hydrogenation, confirmed the lack of presence of phase changes of the starting palladium-inert gas alloy. This proves stability of the structure of the palladium-inert gas alloy according to the invention and indicates the ability of multiple use of that alloy in processes connected inherently with sorption and desorption of hydrogen.
(37) Unexpectedly, the palladium-inert gas alloy according to the invention exhibits strong catalytic properties in a reduction process, such as the oxygen electroreduction. Comparative studies indicate more beneficial catalytic properties of the palladium-inert gas alloy according to the invention in the process of oxygen electroreduction than the ones possessed by the commonly used platinum catalyst.
(38) For example, in a solution of pure oxygenated perchloric acid, the oxygen reduction reaction with the use of the palladium-inert gas alloy catalyst according to the invention runs with considerably reduced overpotential while preserving equally high, and even higher electroreduction currents than that observed in the case of the platinum catalyst.
(39) In particular, the preferred use of the catalytic palladium-inert gas alloy according to the invention is a process of oxygen electroreduction with hydrogen, methyl or ethyl alcohol used as a reductant, i.e. use in fuel cells charged with fuels such as hydrogen, methyl or ethyl alcohol. Particularly preferred is the use of the palladium-inert gas alloy in an ethanol-fed fuel cell, since catalysts made with the use of the palladium-inert gas alloy are not prone to poisoning in presence of ethanol.
(40)
(41) The oxygen reduction curve recorded with the use of the palladium-inert gas alloy according to the invention as a catalyst, starts from much less negative potentials. Shift of the potential for the oxygen reduction curves reaches even the values in the order of 200 mV for all alloys. At the potential of 0.85 V in reference to the reversible hydrogen electrode, for the PdAr, PdXe and PdN catalysts, the reduction current (negative current) value reaches the value close to the one-half of the limiting current value, while for the platinum catalyst at the same potential the ethanol oxidation reaction (the positive current) is still observed. Table 3 below shows values of the oxygen electroreduction current densities determined in the linear sweep voltammetry measurements at the potential of 400 mV versus RHE (plateau reached) and at the potential of 850 mV vs RHE.
(42) TABLE-US-00003 TABLE 3 Maximum poten- Maximum poten- Electrode material tial at 400 mV (plateau) tial at 850 mV Pure palladium 0.180 mA/cm.sup.2 0.036 mA/cm.sup.2 PdAr 0.903 mA/cm.sup.2 0.222 mA/cm.sup.2 PdXe 0.270 mA/cm.sup.2 0.108 mA/cm.sup.2 PdKr 0.657 mA/cm.sup.2 0.165 mA/cm.sup.2 PdN 0.534 mA/cm.sup.2 0.132 mA/cm.sup.2
(43) As it follows from the above-presented data, the reduction currents exceed several times the values observed for the pure palladium electrode. Such significant difference attests not only to much higher efficiency of such an electrode, but also to lower electroreduction potentials.
(44) As noted above,
(45) Employing the cell, reference measurements were conducted, which used platinum, and also palladium, and the palladium-inert gas alloy according to the invention as materials for a cathode catalyst. As a material for an anode catalyst, nanoparticles of platinum (80%) and ruthenium (20%) applied on a carbon paper were used.
(46) Maximum voltage on terminals of the ethanol-fed fuel cell in the open circuit conditions OCV (Open Circuit Voltage) was measured at the cell temperature of 80 C. In the case of using platinum or palladium as a material for cathode catalyst, the greater potential difference (about 850 mV) was observed initially, which further dropped to values about 550 mV. In the case of employing the palladium-inert gas alloy according to the invention, the initial potential is lower (about 700 mV), however, after operation of the cell is stabilized, the higher level of potential, approximately by 60 mV, is reached, than in the case of a reference cell with platinum as a material for a cathode catalyst.
(47) Dependence of the open circuit cell potential on time for Pt/PtRu and Pd:N/PtRu cells is presented on
(48) The accurate values were also recorded for potentials of the cells, where platinum (80%) and ruthenium (20%) applied on a carbon paper were used as the anode catalyst material, and the palladium-inert gas alloy according to the invention, before hydrogenation and after hydrogenation (i.e. after 100 hydrogenation cycles discussed above), obtained by ion implantation of nitrogen on palladium nanoparticles and on solid palladium (electrochemically deposited) to the mean nitrogen content of 20% by atoms was used as the cathode catalyst material. For comparison purposes, accurate values of cell potentials were recorded, where platinum nanoparticles, palladium nanoparticles and solid palladium (electrochemically deposited) were used as the cathode catalyst material. Tables 4 and 5 shows values of potentials measured directly after introduction of the fuel and after the preselected working period of 1000 s, adopted as a period after poisoning of the catalyst and stabilization of the potential.
(49) TABLE-US-00004 TABLE 4 Maximum values of the potential (OCV) at terminals of a fuel cell fed with aqueous ethanol at the concentration of 2 mol/l (about 10% vol.), directly after introduction of the fuel (peak potential) and after the preselected working period (1000 s) Peak Peak poten- Potential poten- Potential Material of the tial after 1000 s tial after 1000 s cathode catalyst [mV] [mV] [mV] [mV] Pt (nanoparticles) 856 524 Pd (nanoparticles) 630 480 Pd (solid) 530 430 Before hydrogenation After hydrogenation Pd:Xe (nanoporous) 610 470 610 475 Pd:Xe (solid) 640 545 720 580 Pd:N (nanoporous) 620 460 610 480 Pd:N (solid) 650 540 705 565
(50) TABLE-US-00005 TABLE 5 Maximum values of the potential (OCV) at terminals of a fuel cell fed with aqueous ethanol at the concentration of 10 mol/l (about 50% obj.), directly after introduction of the fuel (peak potential) and after the preselected working period (1000 s) Peak Peak poten- Potential poten- Potential Material of the tial after 1000 s tial after 1000 s cathode catalyst [mV] [mV] [mV] [mV] Pt (nanoparticles) 850 440 Pd (solid) 510 420 Before hydrogenation After hydrogenation Pd:Xe (nanoporous) 610 490 630 450 Pd:Xe (solid) 645 570 670 590 Pd:N (nanoporous) 640 460 Pd:N (solid) 650 560
(51) The results obtained indicate that, for ethanol at the concentration of 2 mol/l, the cell provided with a cathode made with the use of the palladium-inert gas alloy according to the invention (after hydrogenation) exhibits higher open circuit potential than the cell provided with a cathode made with the use of platinum (which is presently most often used as a cathode catalyst in fuel cells). Moreover, a cell provided with a cathode made of the palladium-inert gas alloy according to the invention exhibits higher open circuit potential than the cell provided with a cathode made with the use of pure palladium. This proves also that the palladium-inert gas alloy according to the invention provides efficient catalytic properties as a heterogeneous catalyst in the oxygen electroreduction processes. When employed in the ethanol-fed fuel cell, ensures obtaining higher open circuit potentials than potentials obtained for pure palladium as a cathode material. The material allows also to obtain higher open circuit potentials than the ones observed in the case of using platinum as a cathode material, having at the same time been characterized by higher resistance to poisoning than platinum, which inter alia is prone to poisoning with ethanol migrating through the ion-exchange membrane of a fuel cell.
(52) For example, for ethanol at a concentration of 10 mol/l, a fuel cell furnished with a cathode made of the palladium-nitrogen alloy according to the invention, exhibits open circuit potential higher by 120 mV than a cell furnished with a cathode made of platinum.
(53) High catalytic activity of the palladium-inert gas alloy after 100 cycles of hydrogenation is a confirmation of stability of the structure of the palladium-inert gas alloy according to the invention, as well as long preservation of catalytic properties. This indicates also the increase of catalyst activity after cycles of hydrogenation.
(54) Moreover, the palladium-inert gas alloy according to the invention exhibits increased ability to bind hydrogen, as compared with pure palladium. Higher affinity to hydrogen of the palladium-inert gas alloy compared to palladium was demonstrated by conducting measurements by cyclic voltammetry method. In that method, a current response is measured to a cyclic changes, with a polarization speed of v=dE/dt, of the potential. The obtained current-voltage characteristics of tested systems prove that start of adsorption on surfaces of the palladium-inert gas alloys begins at higher potentials than for pure palladium. Higher potential at which adsorption starts, indicates higher energy of the hydrogen bonding by the palladium-inert gas alloy according to the invention, than by pure palladium. Higher values of currents attest to higher efficiency of the adsorption process.
(55)
(56)
(57) Higher energy of hydrogen absorption means higher efficiency of a catalyst in reduction, hydrogenation and dehydrogenation reactions, since more atomic hydrogen at the same partial pressure of the gas p(H.sub.2) is created on the surface of the metal, since high catalytic activity results from exceptionally high chemical affinity of that metal to hydrogen. At the surface of palladium, dissociative adsorption of hydrogen from the gaseous phase occurs, according to Equation 1:
H.sub.2+PdPdH.sub.(ads)(1)
(58) Chemical affinity could be in this case defined by a partial pressure of molecular hydrogen, at which the adsorption process starts. Hydrogen could be also adsorbed by reduction of hydrogen ions from protic solutions, according to Equation 2:
H.sup.++e.sup.+PdPdH.sub.(ads)(2)
(59) Affinity is measured by a potential at which the process occurs. Both quantities, i.e. a pressure, p, and a potential, E, are interrelated by the Nernst relationship (Equation 3). When an electrode potential is expressed in reference to the hydrogen electrode (RHE), we obtain (according to Equation 3):
E=(RT/2F).Math.ln(p.sub.H2/p.sub.H2)(3)
where Rgas constant, Ttemperature, FFaraday constant, p.sub.H2=10.sup.5 Pa (standard pressure).
(60) Both dissociative adsorption from the gaseous phase and hydrogen electrosorption from protic solutions lead to obtaining atomic hydrogen at the metal surface. Atomic hydrogen at the surface is susceptible to entering chemical reactions or diffuses into the metal. Diffusion of hydrogen into the crystalline lattice of palladium (as well as palladium-inert gas alloy according to the invention) is a fast process (the diffusion coefficient of hydrogen in palladium is about D.sub.H=3.Math.10.sup.7 cm.sup.2/s), which causes fast stabilization of equilibrium state between adsorbed and absorbed hydrogen.
(61) In the case of aluminum and magnesium (which metals form hydrides of a character intermediate between ionic and covalent hydrides), metal surface does not exhibit activity in the hydrogen adsorption process due to high-energy activation barrier. That is why the hydride phase forms only at high temperatures or under high hydrogen pressures. The activation barrier is significantly lowered by coating surfaces of said metals with thin (nanometric) metallic palladium or palladium-inert gas alloy layers. In consequence, hydrogen adsorbs dissociatively on a palladium-containing surface, and subsequently reacts with aluminum or magnesium to form a hydride. The same process could be employed to form other hydrides. A palladium layer could be formed also on other non-precious metals, the surface of which is weakly active due to occurring passivation processes, for example on nickel-aluminum alloys, nickel-magnesium alloys and AB.sub.5 type alloys, such as LaNi.sub.5. Preparation of such types of hydrides is known to the ones skilled in the art (see for example publications by Krozer et al., Equilibrium hydrogen uptake and associated kinetics for the MgH.sub.2 system at low pressures, J. Phys. Condens. Matter, 1 (1989), pp. 1533 and by A. Zaluska, et al., Nanocrystalline magnesium for hydrogen storage, Journal of Alloys and Compounds, 288, 1999, pp. 217-225).
(62) The palladium-inert gas alloy or a material comprising a surface layer of the palladium-inert gas (e.g. palladium-inert gas on a support of another hydrogen-absorbing metal, or on a palladium membrane) could be saturated with hydrogen in the water electrolysis process. Particularly preferable is use of such a material as a cathode in a photoelectrolytic cell for photoelectrolysis of water. As an anode, n-type semiconductor (e.g. from nanostructural tungsten trioxide, R. Solarska, et al. Nanoscale, 4, 2012, str. 1553-1556) is preferably used. In such practical embodiment, the process of saturation of the material comprising a palladium-inert gas layer with hydrogen occurs at a potential much lower than the thermodynamic value of 1.23 V for the water electrolysis process. Lowering the potential in such system is possible due to use of light energy incident on a photoanode and depends on a material of the photoanode. In particular, it is preferred to apply a catalyst of the palladium-inert gas onto a photocathode (p-type semiconductor), where hydrogen is evolved in the photoelectrochemical process. The direct absorption of hydrogen in the photoelectrolytic cell (by use of a hydrogen-absorbing material in situ) in the process of water electrolysis is known from the prior art [D. H. Van Drop et al., Angewandte ChemieInternational Edition, 48, 2009, pp. 6085-6088].
(63) Moreover, due to enhanced, as compared with pure palladium, ability of adsorbing hydrogen on the surface, the palladium-inert gas alloy according to the invention is an efficient catalyst in processes of hydrogenation of organic compounds. For example, palladium is an efficient catalyst in reactions of hydrogenation of organic compounds comprising protecting groups containing benzyl or substituted benzyl. For example, under the action of hydrogen in the presence of palladium deposited on carbon, deprotection of benzyloxymethyl ethers, benzyl ethers, benzyl esters or diphenylmethyl esters is conducted (Protective Groups in Organic Synthesis, Theodora W. Greene and Peter G. M. Wuts, 2nd ed., 1991, John Wiley & Sons, Inc., pp. 41-42, 102-109, 598-601, 604-606, respectively).
(64) Moreover, due to higher ability to adsorb hydrogen on the surface than in the case of pure palladium, the palladium-inert gas alloy according to the invention is an efficient catalyst in processes of dehydrogenation of organic compounds. For example, in the presence of palladium black, dehydrogenation of tetraisoquinoline and tetrahydro--carboline takes place (Fiesers' Reagents for Organic Synthesis, vol. 26, John Wiley & Sons, Inc., 2011, p. 406).
PREPARATION EXAMPLES
Preparation Example 1. Preparation of the Material for Implanting an Inert Gas
Example 1.1
(65) A solution of sodium tetrachloropalladate(II) (Na.sub.2PdCl.sub.4.3H.sub.2O) in ethylene glycol at the concentration of 5 mmol/dm.sup.3 is heated in a flask at a rate of 5 C./min under reflux from the ambient temperature to the boiling point (194 C.). Heating is continued for 3 hours, to assure complete reduction of the palladium compound. The prepared colloid of nanoparticles is centrifuged. After the centrifugation step at RCF 2000 g palladium nanoparticles are obtained of the average size of 8.92 nm (as determined by the X-ray diffraction method).
Example 1.2
(66) A suspension of palladium(II) chloride (PdCl.sub.2) in ethylene glycol at the concentration of 5 mmol/dm.sup.3 is heated in a flask under reflux from the ambient temperature, at the rate of 5 C./min, to the boiling point (194 C.). Heating is continued for 3 hours, until complete reduction of the sparingly soluble palladium salt. The prepared colloid of nanoparticles is centrifuged in multiple steps at variable levels of RCF to provide fractions of palladium nanoparticles with the narrow range of particle sizes (average size 20 nm).
Example 1.3
(67) A solution of sodium tetrachloropalladate(II) (Na.sub.2PdCl.sub.4.3H.sub.2O) in ethylene glycol at 5 mmol/dm.sup.3 is heated in an open flask at a rate of 10 C./min to the boiling point (194 C.) employing a microwave heater. Total reduction of the palladium compound into a suspension of nanoparticles is obtained within 30 seconds. The prepared colloid of nanoparticles is centrifuged at variable levels of RCF to provide fractions of palladium nanoparticles with the narrow range of particle sizes.
Example 1.4
(68) A solution of sodium tetrachloropalladate(II) (Na.sub.2PdCl.sub.4.3H.sub.2O) in ethylene glycol at the room temperature at the concentration of 0.1 mol/dm.sup.3 is added dropwise at a rate of 1 ml/min into a flask containing ethylene glycol heated to the temperature of 70-90 C. On the dropwise addition, the flask contents turns immediately black, which is the evidence of reduction process taking place. The prepared colloid of nanoparticles is centrifuged at variable levels of RCF to provide fractions of palladium nanoparticles with the narrow range of particle sizes.
Example 1.5
(69) A solution of sodium tetrachloropalladate(II) (Na.sub.2PdCl.sub.4.3H.sub.2O) at the concentration of 0.1 mol/dm.sup.3 in ethylene glycol at the room temperature is added dropwise at a rate of 1 ml/min into a flask containing ethylene glycol heated to the temperature of 120-140 C. On the dropwise addition, the flask contents turns immediately black, which is the evidence of reduction process taking place. The prepared colloid of nanoparticles is centrifuged at variable levels of RCF to provide fractions of palladium nanoparticles with the narrow range of particle sizes.
Example 1.6
(70) The aqueous suspension of palladium nanoparticles of the average size of 20 nm is applied on a carbon paper and is left to dry.
Example 1.7
(71) A plate of gold (99.99% Au) with the thickness of 0.1 mm and of the rectangular shape, and the geometric surface area of about 1 cm.sup.2, to which a wire of Au 0.02 mm (99.99% Au) is attached by soldering, is superficially cleansed in the Caro acid. Than the plate is electropolished (by electrochemical forming of oxides and dissolving them in hydrochloric acid, 1 mol/dm.sup.3) and annealed in a gaseous burner's flame. A Pd layer is deposited on the prepared plate by chronopotentiometry (1=1.5 mA/cm.sup.2), with a counter electrode (a ring of a palladium sheet of the surface area of about 10 cm.sup.2). Deposition is carried out from a deoxygenated palladium(II) chloride solution at the concentration of 0.1 mol/dm.sup.3 in 0.3 mol/dm.sup.3 LiCl.
Example 1.8
(72) Palladium is deposited electrochemically onto a carbon paper (as a cathode) from aqueous-ethanolic 0.1 M solution (50% obj.) of palladium(II) chloride. The counter electrode (anode) is a palladium plate (the electrodes with identical surface areas are distributed in parallel at the distance of 1 cm). Deposition is carried out galvanostatically by using a current of the density about 20 mA/cm.sup.2, to obtain a layer of metallic palladium with the thickness of about 80 m (1 mg/cm.sup.2) on a carbon paper.
Example 1.9
(73) To conduct crystallographic studies, a substrate of monocrystalline silicon Si.sup.111 with a 20 nm layer of chromium coated by a 50 nm layer of gold is used. A Pd layer is deposited by chronopotentiometry (I=1.5 mA/cm.sup.2) on the previously prepared plate using a counter electrode (a ring of a palladium sheet of the surface area of about 10 cm.sup.2). Deposition is carried out from a deoxygenated palladium(II) chloride solution at the concentration of 0.1 mol/dm.sup.3 in 0.3 mol/dm.sup.3 LiCl.
Example 2. Implantation of an Inert Gas by Ion Implantation Method
(74) Implantation is carried out in an apparatus for ion implantation (Gaseous Ion Implanter generating a beam of ions of the energy up to 80 keV and the current of 1 mA, provided with a target chamber of the 800 mm diameter and 1200 mm length) with the following parameters: the ionic current I=4 A/cm.sup.2, beam energy E=40 keV, dose of 21.3.Math.10.sup.17 atoms/cm.sup.2, 200 nm Pd layer, to obtain the palladium-inert gas alloy of the average content of an inert gas of 20% by atoms.
Example 3. Fuel Cell (AnodePt/Ru; CathodePt)
(75) Preparation of a material for the anode catalyst: the platinum (80%)ruthenium (20%) nanoparticles of the size of 5 nm are applied on a carbon paper in the amount of 1 mg/cm.sup.2.
(76) Preparation of a material for the cathode catalyst: the platinum nanoparticles of the average size of 6-8 nm are applied on a carbon paper in the amount of 1 mg/cm.sup.2 and left to dry.
(77) Aqueous suspension of platinum nanoparticles of the average size of 6-8 nm are prepared in a following way. A suspension of platinum(II) chloride (PtCl.sub.2) in ethylene glycol at the concentration of 5 mmol/dm.sup.3 is heated in a flask under reflux from the temperature of 0 C., at the rate of 10 C./min, to the boiling point (194 C.). Heating is continued for 3 hours, until the complete reduction of the sparingly soluble platinum salt is achieved. The prepared colloid of nanoparticles is centrifuged at RCF of 2000 g, and subsequently 5000 g.
(78) Alternatively, a material for the anode catalyst is obtained by employing a silica substrate instead of a carbon paper.
(79) Setting-Up the Cell
(80) The Nafion membrane (Nafion 117 of the thickness of 178 m) is prepared before setting-up the cell by heating it to the boiling point in a sulfuric acid solution at the concentration of 1 mol/l. Materials for catalysts are welded to the membrane in a warmed hydraulic press (temperature t=120 C.; pressure p=200 psi). The membrane with catalysts is placed in the fuel cell. The active surface area of the electrode, denoted conventionally as a geometric surface area, is A=5 cm.sup.2.
(81) The measurement of a maximum voltage on the terminals of the fuel cell being fed is conducted in the open circuit conditions OCV. During the measurement, the temperature of the cell is 80 C. For the purpose of cleaning and wetting the catalysts, before beginning of each measurement, water is passed through the cell for about 30 min (2 ml/min). Then, to the oxidant feed space 2 the oxidant stream 4, such as oxygen (10 ml/s), and to the fuel feed space 1 the fuel stream 3, such as the aqueous ethanol solution (1.5 ml/min.; measurement A: the solution at the concentration of 2 mol/l [see Table 4], measurement B: the solution at the concentration of 10 mol/l [see Table 5]) are introduced. The procedure of setting the cell to work is repeated two to four times to activate the catalyst.
Example 4. Fuel Cell (AnodePtRu; CathodePd)
(82) The procedure described in Example 3 above is repeated, with the difference such that as a cathode material, palladium deposited electrochemically on carbon (obtained as described in Example 1.8) is used.
Example 5. Comparative Fuel Cell (AnodePtRu; CathodePd)
(83) The procedure described in Example 3 above is repeated, with the difference such that as a cathode material, palladium nanoparticles (obtained as described in Example 1.2) deposited on carbon (according to Example 1.6) are used.
Example 6. Fuel Cell Employing the Palladium-Inert Gas Alloy According to the Invention (AnodePtRu; CathodePdX)
(84) The procedure described in Example 3 above is repeated, with the difference such that as a cathode material, palladium nanoparticles (obtained as described in Example 1.2) deposited on carbon (as described in Example 1.6), submitted to ion implantation of an inert gas (average content of an inert gas such as N, Ne, Ar, Kr, Xe is 20%) are used.
Example 7. Fuel Cell Employing the Palladium-Inert Gas Alloy According to the Invention (AnodePtRu; CathodePdX)
(85) The procedure described in Example 3 above is repeated, with the difference such that as a cathode material, palladium deposited electrochemically on carbon (as described in Example 1.8), submitted to ion implantation of an inert gas such as N, Ne, Ar, Kr, Xe (average content of an inert gas of 20%) is used.
Example 8. Membraneless Photovoltaic Fuel Cell
(86) Selective catalyst of the oxygen reduction (PdXe) was tested in a membraneless photovoltaic fuel cell with a photoanode, where the active material was nanostructural tungsten trioxide and titanium dioxide. The WO.sub.3 photoanode was prepared on a glass plate coated by a conductive layer of tin (IV) oxide doped with fluorine (FTO, Fluorine doped Tin Oxide) according to a procedure commonly known in the art and described in detail in the publication by B. D. Alexander, P. J. Kulesza, I. Rutkowska, R. Solarska, J. Augustynski, J. Mater. Chem. 18 (2008), p. 2298. The TiO.sub.2 photoanode was prepared by annealing a titanium plate (700 C., 2 h) in the oxygen atmosphere. The Pd or PdXe cathode (100 nm of electrodeposited palladium on an Au substrate, submitted to ion implantation at a dose of 6.79*10.sup.+17 ions/cm.sup.2, 8 A/cm.sup.2, 10% at. Xe) and a suitable photoanode was placed in the cell (Air Products, N5.0), and the anode was illuminated through a quartz window by a simulated sun (AM (Air Mass) 1.5) in a protic solution of 0.5 M HClO.sub.4 containing 0.5 M ethanol. After the solution was oxygenated with pure oxygen, the current efficiency of the cell was measured. On the photoanode, when illuminated with sunlight, selective oxidation of a fuel (ethanol) takes place, while on the selective cathode, oxygen reduction takes place.
(87) As it follows from the measurements carried out and presented on