Leakage detector, leakage detection method, and pipe network monitoring apparatus
10168243 ยท 2019-01-01
Assignee
Inventors
Cpc classification
International classification
G01P13/00
PHYSICS
Abstract
Provided is a leakage detector which is capable of exhibiting high sensitivity to vibration-sounds caused by water leakage from a synthetic resin pipe and thus setting an installation span longer to thereby make it possible to more efficiently perform a water leakage inspection for a synthetic resin pipe. The leakage detector (6) comprises a base (21), a piezoelectric element (9) supported by the base (21) and configured to convert vibration-sounds to an electric signal, and a weight member (28) loaded against the piezoelectric element (9). The piezoelectric element (9) is made of a polymeric piezoelectric material. One end of the piezoelectric element (9) is supported by an upper end of a support post (27), and the weight member (28) is loaded against the other end of the piezoelectric element (9).
Claims
1. A leakage detector for detecting vibration-sounds caused by fluid leakage from a pipeline, comprising a base, a piezoelectric element supported by the base and configured to convert vibration-sounds to an electric signal, and a weight member loaded against the piezoelectric element, wherein the piezoelectric element is made of a polymeric piezoelectric material, wherein the leakage detector is configured to allow a distance between a support point of the piezoelectric element, supported by a support device, and a load point of the piezoelectric element, loaded by the weight member, to be variably changed in a mechanical manner by a slider to thereby allow the resonant frequency of a system comprising the piezoelectric element and the weight member to be variably changed, and wherein a resonance frequency of the system comprising the piezoelectric element and the weight member is set in a range of 10 Hz to 1000 Hz.
2. The leakage detector as defined in claim 1, wherein the piezoelectric element is formed as a cantilever, and wherein a portion of the piezoelectric element is supported by the base, and the weight member is loaded against a remaining portion of the piezoelectric element which is not supported by the base.
3. The leakage detector as defined in claim 1, wherein the piezoelectric element comprises a stretched polyvinylidene fluoride film.
4. A leakage detection method comprising installing the leakage detector as defined in claim 1 in a vicinity of a pipe member, and detecting vibration caused by fluid leakage from the pipe member, to thereby determine the presence or absence of the fluid leakage.
5. The leakage detector according to claim 1, wherein the resonant frequency of the system comprising the piezoelectric element and the weight member is set in a range of 10 Hz to 150 Hz or 400 Hz to 1000 Hz.
6. The leakage detector according to claim 1, wherein the pipeline is constructed of a synthetic resin, and the resonant frequency of the system comprising the piezoelectric element and the weight member is set in a range of 10 Hz to 150 Hz.
7. The leakage detector according to claim 1, wherein the pipeline is constructed of a metal, and the resonant frequency of the system comprising the piezoelectric element and the weight member is set in a range of 400 Hz to 1000 Hz.
8. The leakage detector as defined in claim 1, wherein the piezoelectric element is laminated on at least one of upper or lower surfaces of a reinforcement layer.
9. The leakage detector as defined in claim 8, wherein the piezoelectric element comprises a plurality of film-shaped piezoelectric elements, provided with a thin-film electrode on each of upper and lower sides thereof, that are accordion-folded to form a multi-layered structure comprising three layers.
10. A pipe network monitoring apparatus comprising: a plurality of leakage detectors each mounted, respectively, at a plurality of locations of a pipe network comprised of pipes and joints, and configured to convert a pressure fluctuation along with movement of a fluid through a pipeline to an electric charge signal; a plurality of communication devices each configured to transmit the electric charge signal obtained by a respective one of the leakage detectors; and a display device configured to receive and display information transmitted from the communication devices, at a remote location, wherein each of the leakage detectors comprises a base, a piezoelectric element supported by the base and configured to convert vibration-sounds to an electric signal, and a weight member loaded against the piezoelectric element, wherein the piezoelectric element is made of a polymeric piezoelectric material, and wherein each of the leakage detectors are configured to allow a distance between a support point of the piezoelectric element, supported by a support device, and a load point of the piezoelectric element, loaded by the weight member, to be variably changed in a mechanical manner by a slider to thereby allow the resonant frequency of a system comprising the piezoelectric element and the weight member to be variably changed, wherein further, a resonant frequency of a system comprising the piezoelectric element and the weight member is set in a range of 10 Hz to 1000 Hz.
11. A leakage detector for detecting vibration-sounds caused by fluid leakage from a pipeline, comprising a base, a piezoelectric element supported by the base and configured to convert vibration-sounds to an electric signal, and a weight member loaded against the piezoelectric element, wherein the piezoelectric element is made of a polymeric piezoelectric material, wherein a resonance frequency of a system comprising the piezoelectric element and the weight member is set in a range of 10 Hz to 1000 Hz, wherein the piezoelectric element is laminated on at least one of upper or lower surfaces of a reinforcement layer, and wherein the piezoelectric element comprises a plurality of film-shaped piezoelectric elements, provided with a thin-film electrode on each of upper and lower sides thereof, that are accordion-folded to form a multi-layered structure comprising three layers.
12. A pipe network monitoring apparatus comprising: a plurality of leakage detectors according to claim 11, the plurality of leakage detectors each mounted, respectively, at a plurality of locations of a pipe network comprised of pipes and joints, and configured to convert a pressure fluctuation along with movement of a fluid through a pipeline to an electric charge signal; a plurality of communication devices each configured to transmit the electric charge signal obtained by a respective one of the leakage detectors; and a display device configured to receive and display information transmitted from the communication devices, at a remote location.
13. The leakage detector as defined in claim 11, wherein the piezoelectric element is formed as a cantilever, and wherein a portion of the piezoelectric element is supported by the base, and the weight member is loaded against a remaining portion of the piezoelectric element which is not supported by the base.
14. The leakage detector as defined in claim 11, wherein the piezoelectric element comprises a stretched polyvinylidene fluoride film.
15. A leakage detection method comprising installing the leakage detector as defined in claim 11 in a vicinity of a pipe member, and detecting vibration caused by fluid leakage from the pipe member, to thereby determine the presence or absence of the fluid leakage.
16. The leakage detector according to claim 11, wherein the resonant frequency of the system comprising the piezoelectric element and the weight member is set in a range of 10 Hz to 150 Hz or 400 Hz to 1000 Hz.
17. The leakage detector according to claim 11, wherein the pipeline is constructed of a synthetic resin, and the resonant frequency of the system comprising the piezoelectric element and the weight member is set in a range of 10 Hz to 150 Hz.
18. The leakage detector according to claim 11, wherein the pipeline is constructed of a metal, and the resonant frequency of the system comprising the piezoelectric element and the weight member is set in a range of 400 Hz to 1000 Hz.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF REFERENCE SIGNS
(26) 1: pipe network monitoring apparatus, 2: pipe network, 3: synthetic resin pipe, 4, 5: joint, 6: leakage detector, 7: wireless communication device, 8: analyzing device, 9: piezoelectric element, 11: capacitor (electricity storage element), 13: control circuit, 21, 34, 38, 41: base, 24, 28, 31, 33, 36, 37, 40: weight member, 27, 29, 30, 32: support post (support device), 35, 39: support device, 41d: sidewall (support device), 51: laminate, 52: reinforcement layer, 61: support device, 63: slider
DESCRIPTION OF EMBODIMENTS
(27) With reference to the drawings, various embodiments of the present invention will now be described.
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(29) The pipe network monitoring apparatus 1 comprises: a pipe network (in the illustrated embodiment, tap water pipeline network) 2 comprising a plurality of pipes 3 and a plurality of joints 4, 5; a plurality of leakage detectors 6 mounted, respectively, on the joints 4, 5; a plurality of wireless communication devices 7 connected, respectively, to the leakage detectors 6; and an analyzing device 8 configured to receive and analyze information sent from the wireless communication devices 7.
(30) Each of the leakage detectors 6 comprises a piezoelectric element 9, and a control board 10 electrically connected to the piezoelectric element 9. The piezoelectric element 9 is formed using a stretched polyvinylidene fluoride film (stretched PVDF film).
(31) When a fluid flows through the pipe network 2, minute vibration and strain occur in each of the pipes 3 and the joints 4, 5 due to a force applied from the fluid thereto. Accordingly, a pressure to be applied to the piezoelectric element 9 attached onto each of the joints 4, 5 fluctuates, and this pressure fluctuation is converted to an electric charge signal by the piezoelectric element 9.
(32) As illustrated in
(33) A part of electric charges obtained by the piezoelectric element 9 are sent to the capacitor 11, and the remainder is sent to the charge amplifier 12.
(34) The capacitor 11 is configured to store therein electric charges, and supply a given voltage to each section (the charge amplifier 12, the control circuit 13, the wireless circuit 14, etc.) of the leakage detector 6.
(35) Alternatively, an external electricity source may be used, wherein the capacitor 11 is omitted. In the case where a battery is used, there may be a need for battery replacement. However, electric charges obtained by the piezoelectric element 9 can be used as an electricity source to eliminate the need for battery replacement.
(36) An electric charge signal obtained by the piezoelectric element 9 is amplified through the charge amplifier 12. Although the piezoelectric element 9 is more likely to receive an influence of noise because of its extremely large output impedance, the charge amplifier 12 can be used to amplify an electric charge signal and accurately extract the amplified electric charge signal in the form of a voltage signal.
(37) The voltage signal output from the charge amplifier 12 is subjected to processing in the control circuit 13, and then transmitted as monitoring information to the analyzing device 8 via the wireless circuit 14. Each of the leakage detectors 6 is assigned with address information, so that a pressure fluctuation at a given location in the pipe network 2 can be monitored by the analyzing device 8 such as a personal computer.
(38) The pressure fluctuation includes one pattern occurring due to a normal fluid flow, and another pattern occurring in an abnormal state. Thus, the control circuit 13 may be provided with an appropriate determination device to allow monitoring information (abnormality information) to be output only when abnormality occurs.
(39) Electric charge signals at respective positions indicated by A, B and C in
(40) Thus, abnormality can be detected by: setting reference values of upper and lower limits of the voltage output and/or an oscillation frequency band, in regard to the voltage signal output from the charge amplifier 12; comparing a current voltage signal with the reference values; and determining as abnormality a situation where the voltage signal becomes greater than the reference values. In this way, excessive vibration due to water leakage can be detected, and a water leakage location can be identified.
(41) The analyzing device 8 is provided in a central processing room. Thus, even in a situation where the pipe network 2 comprises a pipeline having difficulty in manual inspection, such as a pipeline buried underground or a pipeline located in a high place, abnormality thereof can be easily detected.
(42) The leakage detector 6 may be mounted on each of the pipes 3, instead of the joints 4, 5. In this case, as illustrated in
(43) In the above embodiment, an appropriate determination device is provided in the control circuit 13 to output monitoring information (abnormality information) only when the abnormality occurs. Alternatively, the determination device may be provided in the analyzing device 8, wherein the leakage detector 6 may be configured to transmit a voltage signal output directly from the charge amplifier 12 to the analyzing device 8.
(44) Preferred embodiments of the leakage detector 6 will be described below.
(45) As illustrated in
(46) The piezoelectric element 9 is formed using a stretched polyvinylidene fluoride film (stretched PVDF film) which is a polymeric piezoelectric material. A resonant frequency (fo={square root over ( )}(k/M)/2, where k represents a spring constant of the piezoelectric element, and M represents a mass of the weight member) of a system comprising the piezoelectric element 9 and the weight member 24 is set in the range of 10 Hz to 1000 Hz.
(47) In the event of water leakage in a pipeline 2, vibration-sounds are generated in each of a plurality of synthetic pipes 3 and a plurality of synthetic resin joints 4, 5. Accordingly, a pressure to be applied to the piezoelectric element 9 of the leakage detectors 6 attached onto each of the synthetic resin joints 4, 5 fluctuates, and this pressure fluctuation is converted to an electric charge signal by the piezoelectric element 9.
(48) By way of experiment, the base 21 was fixed onto a pipeline 2 made of polyvinyl chloride and formed to have a bore diameter of 75 mm, and a synthetic pipe 3 made of polyvinyl chloride at a point away from the fixed position by 10 m was beaten with a hammer by a given force. As seen in
(49) For comparison,
(50) That is, the leakage detector 6 illustrated in
(51) In
(52) As illustrated in
(53) In the second embodiment, the piezoelectric element 9 is one-end-supported (cantilevered) by the support post 27, wherein one end of the piezoelectric element 9 is supported by the upper end of the support post 27, and the weight member 28 is loaded on the other end of the piezoelectric element 9.
(54) The piezoelectric element 9 is formed using a stretched polyvinylidene fluoride film (stretched PVDF film) which is a polymeric piezoelectric material. One end of the piezoelectric element 9 is supported. Thus, a spring constant k thereof is expressed as follows:
k=3EJ/L3(J=bh3/12),
where E: elastic constant of the piezoelectric material, J: second moment of area, L: length (dimension in a right-left direction in
(55) In the second embodiment, a signal in a low frequency region corresponding to distinctive vibration of a synthetic resin pipe 3 could be measured by measuring a potential difference from the lead wires 25, 26, in the same manner as that illustrated in
(56) Although the second embodiment has been described based on an example in which one piezoelectric element is fixed to one support device, it is not limited thereto. For example, a leakage detector having a plurality of one-end-supported (cantilevered) beams may be constructed by fixing a plurality of piezoelectric elements to one support device, and correspondingly providing a plurality of weight members thereon.
(57) As illustrated in
(58) In the third embodiment, the piezoelectric element 9 is both-end-supported by the support posts 29, 30, wherein both ends of the piezoelectric element 9 are supported, respectively, by upper ends of the support posts 29, 30, and the weight member 31 is loaded on a central portion of the piezoelectric element 9.
(59) The piezoelectric element 9 is formed using a stretched polyvinylidene fluoride film (stretched PVDF film). Both ends of the piezoelectric element 9 are supported. Thus, a spring constant k thereof is expressed as follows:
k=192EJ/L3(J=bh3/12),
where E: elastic constant of the piezoelectric material, J: second moment of area, L: length (dimension in a right-left direction in
(60) In the third embodiment, a signal in a low frequency region corresponding to distinctive vibration of a synthetic resin pipe 3 could be measured by measuring a potential difference from the lead wires 25, 26, in the same manner as that illustrated in
(61) A shape of each of the piezoelectric element 9 and the thin-film electrodes 22, 23 in the leakage detector 6 according to the third embodiment is not particularly limited, but may be a rectangular shape in which a length corresponding to a distance between the support posts 29, 30 is greater than a width perpendicular to a direction of the length, as illustrated in
(62) In the third embodiment illustrated in
(63) Further, in the third embodiment illustrated in
(64) In
(65) In the fourth embodiment, the piezoelectric element 9 is supported by the support post 32 in a peripheral-edge support structure in which a (ring-shaped) peripheral edge portion of the piezoelectric element 9 are supported by an upper end of the support post 32. Further, the weight member 33 is loaded on a central portion of the circular-shaped piezoelectric element 9.
(66) The piezoelectric element 9 is formed using a stretched polyvinylidene fluoride film (stretched PVDF film). The peripheral edge portion of the piezoelectric element 9 is supported, so that the piezoelectric element 9 has a relatively small compressive deformation and a relatively large bending deformation. Thus, the spring constant k can be increased to the same degree as that in a both-end-supported structure.
(67) Although illustration is omitted, the positional relationship in which the peripheral edge portion of the piezoelectric element 9 is supported, and the weight member 33 is loaded on the central portion of the piezoelectric element 9, in the fourth embodiment, may be reversed such that the central portion of the piezoelectric element 9 is supported by a circular columnar-shaped support device, and a ring-shaped weight member is loaded on the peripheral edge portion of the piezoelectric element 9. When the central portion of the piezoelectric element 9 is supported by a circular columnar-shaped support device, and the weight member 33 is loaded on the peripheral edge portion of the piezoelectric element 9, the piezoelectric element 9 has a relatively small compressive deformation and a relatively large bending deformation. Thus, the spring constant k can be increased to the same degree as that in a both-end-supported structure.
(68) In each of the foregoing embodiments, the weight member 24, 28, 31, 33 is loaded on the upper surface of the piezoelectric element 9. Alternatively, the weight member may be fixed to the lower surface of the piezoelectric element 9 in a hanging manner to apply a load to the piezoelectric element. Further, in place of the configuration in which the piezoelectric element 9 is supported by the upper end of the support post 27, 29, 30, 32 as the support device, the piezoelectric element may be supported by the lower end of the support device in a hanging manner. This configuration is illustrated in
(69) In a leakage detector 6 according to the fifth embodiment illustrated in
(70) In this embodiment (fifth embodiment), the central portion of the piezoelectric element 9 is supported, and the weight members 36, 37 are loaded, respectively, against the opposite both ends of the piezoelectric element 9, so that the spring constant k can be increased, as with the second to fourth embodiments.
(71) In
(72)
(73) In this embodiment (sixth embodiment), one end of the piezoelectric element 9 is supported, and the weight member 40 is loaded on the other end of the piezoelectric element 9, so that it is possible to have the same properties as those in the second embodiment illustrated in
(74)
(75) A pair of upper and lower thin-film electrodes 22, 23 are formed, respectively, on upper and lower surfaces of the piezoelectric element 9 by coating each of the surfaces with a silver paste. A weight member 42 is formed in a rectangular parallelepiped shape, and an upper surface of the weight member 42 is fixed to a lower surface of the lower thin-film electrode 23 at the other end of the piezoelectric element 9. The side wall 41d used as a support device and each of the upper and lower thin-film electrodes 22, 23 are electrically isolated from each other, and two lead wires 25, 26 are attached, respectively, to the lower and upper thin-film electrodes 23, 22. The analyzing device 8 is connected to the lead wires 25, 26. Thus, a potential difference between the pair of upper and lower thin-film electrodes 22, 23 is measured, and recorded in the analyzing device 8.
(76) In this embodiment (seventh embodiment), one end of the piezoelectric element 9 is supported, and the weight member 42 is loaded against the other end of the piezoelectric element 9, so that it is possible to have the same properties as those in the second embodiment illustrated in
(77) In each of the second to seventh embodiments, only a portion of the piezoelectric element 9 is supported by the base 21, 34, 38, 41, and the weight member 28, 31, 36, 37, 40, 43 is loaded against a remaining portion of the piezoelectric element 9 which is not supported by the base 21, 34, 38, 41, so that bending deformation can be utilized. Thus, it becomes possible to easily set a resonant frequency of a system comprising the piezoelectric element 9 and the weight member 28, 31, 36, 37, 40, 43 to a desirable small value. From this point of view, each of the second to seventh embodiments is advantageous, as compared to the first embodiment in which the entire surface of the piezoelectric element 9 is supported, and the weight member 24 is loaded on the entire surface.
(78) As illustrated in
(79) Thin-film electrodes 22A, 23A, 22B, 23B are formed, respectively, on upper and lower surfaces of each of the piezoelectric element layers 9A, 9B by coating each of the surfaces with a silver paste.
(80) The support post 27 and each of the thin-film electrodes 22A, 23A, 22B, 23B are electrically isolated from each other, and two lead wires 25, 26 are attached, respectively, to the lower thin-film electrode 23B of the lower piezoelectric element layer 9B and the upper thin-film electrode 22A of the upper piezoelectric element layer 9A. The lower thin-film electrode 23A of the upper piezoelectric element layer 9A and the upper thin-film electrode 22B of the lower piezoelectric element layer 9B are connected together by an electric wire 53. The analyzing device 8 is connected to the lead wires 25, 26. Thus, a potential difference between the upper thin-film electrode 22A and the lower thin-film electrode 23B is measured, and recorded in the analyzing device 8.
(81) In the eighth embodiment, the laminate 51 is one-end-supported (cantilevered) by the support post 27, wherein one end of the laminate 51 is supported by an upper end of the support post 27, and the weight member 28 is loaded on the other end of the laminate 51.
(82) Each of the piezoelectric element layers 9A, 9B is formed using a stretched polyvinylidene fluoride film. One end of each of the piezoelectric element layers 9A, 9B is supported. Thus, as mentioned above, a spring constant k thereof is expressed as follows: k=3 EJ/L3(J=bh3/12), where E: elastic constant of the piezoelectric material, J: second moment of area, L: length (dimension in a right-left direction in
(83) A resonant frequency (fo={square root over ( )}(k/M)/2) of a system comprising the laminate 51 and the weight member 28 is set in the range of 10 Hz to 1000 Hz. Thus, the leakage detector 6 according to the eighth embodiment is enhanced in sensitivity to vibration-sounds caused by water leakage from a synthetic resin pipe made of polyvinyl chloride or the like.
(84) In the above leakage detector 6, each of the piezoelectric element layers 9A, 9B is laminated on the reinforcement layer 52. An effect thereof will be described with reference to
(85) As illustrated in
(86) In this case, a neutral axis of the piezoelectric element layer 9 indicated by the one-dot chain line in
(87) In contrast, as illustrated in
(88) That is, in the leakage detector 6 illustrated in
(89) In the leakage detector 6 illustrated in
(90) In either case, a longer distance between the neutral axis of the laminate 51 and each of the upper and lower piezoelectric element layers 9A, 9B is better. A distance between the neutral axis and a boundary surface of each of the upper and lower piezoelectric element layers 9A, 9B with respect to the reinforcement layer 52 is preferably set to 1/10 or more, more preferably, or more, of a total thickness of the laminate 51.
(91) Regarding the neutral axis of the laminate 51, as illustrated in
hna={(E1/E2)h1(h1/2)+h2(h1+h2/2)}/{(E1/E2)h1+h2}
(92) In the case where a plurality of film-shaped piezoelectric elements are laminated, a plurality of film-shaped piezoelectric elements each having two thin-film electrodes formed, respectively, on upper and lower surfaces thereof may be laminated one after another, while interposing an insulating layer therebetween, and a lead wire may be provided in each of a set of two piezoelectric element layers corresponding in an up-down direction to extract a signal.
(93) In the case where a plurality of film-shaped piezoelectric elements are laminated, as illustrated in
(94)
(95) In
(96) In the tenth embodiment, a film-shaped piezoelectric element is accordion-folded into a plurality of sections 9a, 9b, 9c, 9d, 9e, 9f to allow the thin-film electrode sections 22b, 22c, 22d, 22e to be free from short-circuiting, so that it becomes possible to eliminate a need for an insulating layer, and it is only necessary to connect the uppermost and lowermost thin-film electrode sections. Thus, the multi-layered structure can be readily obtained.
(97) In each of the leakage detectors 6 according to the eighth to tenth embodiments, only a portion of the laminate 51 comprising the piezoelectric element layers 9A, 9B and the reinforcement layer 52 is supported by the base 21, and the weight member 28 is loaded against a remaining portion of the laminate 51 which is not supported by the base 21, so that it becomes possible to lower the resonant frequency as with the second embodiment and others.
(98) Then, in the leakage detector configured such that one end or both ends of the piezoelectric element are supported, the resonant frequency can be set to a desired value by using the above calculation formula for the spring constant and the above calculation formula for the resonant frequency.
(99) Preferably, the resonant frequency of the system comprising the piezoelectric element and the weight member is set in the range of 10 Hz to 1000 Hz. When the leakage detector is configured such that only a portion of the piezoelectric element is supported by the base, and the weight member is loaded against a remaining portion of the piezoelectric element which is not supported by the base, it becomes easier to set the resonant frequency to 1000 Hz or less. This setting allows the above leakage detector 6 to become suitable for fluid leakage inspection of a synthetic resin pipe.
(100) Instead of the above configuration (equivalent to that in the second embodiment) for causing the piezoelectric element to undergo a bending deformation, various other configurations equivalent to those in the third to seventh embodiments may be employed.
(101) As one example (Example 1) of the leakage detector illustrated in
(102) The piezoelectric element layer 9a, 9b, 9c with the thin-film electrodes 22a, 22b, 22c had a bending elastic modulus of 21 GPa, and the reinforcement layer 52 had a bending elastic modulus of 3.0 GPa. The weight member 28 was set to have a mass of 1.2 g.
(103) A thickness of the piezoelectric element layer 9 was 366 m as a total thickness of the three layers, and a total thickness of the laminate 51 was 1066 m. In this example, by using the relationship illustrated in
(104) The leakage detector in the Example 1 can obtain a signal having an intensity required for detection of water leakage sound as illustrated in
(105) As one example (Example 2) of the leakage detector illustrated in
(106) The leakage detector in the Example 2 can obtain a signal having an intensity required for detection of water leakage sound as illustrated in
(107) The leakage detector 6 according to each of the eighth to tenth embodiments is capable of, by utilizing bending deformation for vibration, easily setting a resonant frequency of a system comprising the piezoelectric element layer 9A, 9B and the weight member 28 to a desirable small value. Specifically, the leakage detector 6 according to each of the eighth to tenth embodiments is capable of recording a large signal in a frequency band on a lower frequency side with respect to 1000 Hz, so that it is enhanced in sensitivity to vibration-sounds caused by water leakage from a synthetic resin pipe made of polyvinyl chloride or the like, which has heretofore been hardly realizable. In the case of utilizing bending deformation, a leakage detector simply having a piezoelectric element layer, a compressive stress and a tensile stress are cancelled out inside the piezoelectric element layer. In contrast, in the configuration where the piezoelectric element layers 9A, 9B and the reinforcement layer 52 are formed as a laminate 51, each of the piezoelectric element layers 9A, 9B can be set at a position away from the neutral axis of the laminate 51, and only one of the compressive stress and the tensile stress is generated inside either one of the upper and lower piezoelectric element layers 9A, 9B, so that it becomes possible to significantly increase the sensitivity.
(108) Thus, this leakage detector 6 can be used to enhance the sensitivity to vibration-sounds caused by fluid leakage from a synthetic resin pipe, and set the installation span longer, so that it becomes possible to more efficiently perform a water leakage inspection for a synthetic resin pipe.
(109)
(110) The support device 61 comprises a support post 62 having a lower end fixed to the base 21 and an upper end supporting the piezoelectric element 9, and a slider 63 configured to be displaced above and along the base 21.
(111) The tenth embodiment is constructed by adding the slider 63 to the second embodiment illustrated in
(112) The support post 62 and each of the upper and lower thin-film electrodes 22, 23 are electrically isolated from each other, and two lead wires 25, 26 are attached, respectively, to the lower and upper thin-film electrodes 15, 14. The analyzing device 8 is connected to the lead wires 25, 26. Thus, a potential difference between the upper thin-film electrode 22 and the lower thin-film electrode 23 is measured, and transmitted to the analyzing device 8.
(113) As with the second embodiment, the piezoelectric element 9 is one-end-supported (cantilevered) by the support post 62, wherein one end of the piezoelectric element 9 is supported by an upper end of the support post 62, and the weight member 28 is loaded on the other end of the piezoelectric element 9.
(114) The slider 63 comprises: upper and lower clamping plates 64, 65 disposed in opposed relation to each other in such a manner as to clamp a portion of the one-end-supported (cantilevered) piezoelectric element 9 and thin-film electrodes 22, 23 on a side close to the support post 62, from thereabove and therebelow; and a coupling plate 66 coupling the upper and lower clamping plates 64, 65 together.
(115) In order to enhance the sensitivity to vibration-sounds caused by fluid leakage from a synthetic resin pipe 3, it is desirable to allow for measurement of a signal a low frequency region which is distinctive vibration of a synthetic resin pipe 3. From this point of view, a one-end-supported (cantilevered) structure can be employed to obtain enhanced sensitivity to vibration-sounds caused by fluid leakage from a synthetic resin pipe 3. Thus, in the pipe network monitoring apparatus 1, the installation span of the leakage detector 6 can be set longer, so that it becomes possible to more efficiently perform a water leakage inspection for the synthetic resin pipe 3.
(116) When the slider 63 is at an initial position illustrated in
(117) Thus, the leakage detector 6 is configured to have a variable resonant frequency, wherein, when the slider 63 is at the initial position illustrated in
(118) A peak frequency of leakage vibration-sounds caused by leakage from a pipe varies depending on a material and a bore diameter of the pipe. For example, a synthetic resin pipe tends to have a lower resonant frequency, as compared to a metal pipe, and the resonant frequency tends to become lower along with an increase in the bore diameter. For example, pipes made of vinyl chloride and formed to have a bore diameter of 75 mostly have a peak leakage frequency in the range of 10 to 200 Hz, and pipes made of cast iron and formed to have a bore diameter of 75 mostly have a peak leakage frequency in the range of 300 to 500 Hz. Further, pipes made of cast iron and formed to have a bore diameter of 250 mostly have a peak leakage frequency in the range of 100 to 300 Hz. Although the peak leakage frequency largely varies, the aforementioned leakage detector 6 can be used to variably change a length of the beam by utilizing a resonance phenomenon in a mechanical manner depending on a material and a bore diameter of a pipe to thereby freely control the resonant frequency.
(119) In the case where a target pipe to be monitored includes a pipe made of vinyl chloride and formed to have a bore diameter of 75, and a pipe made of cast iron and formed to have a bore diameter of 75 to 250, the resonant frequency of the leakage detector 6 may be set to 150 Hz or less, when a distance between a support point supported by the support device 61 and a load point of the weight member 28 is maximized (in the state in
(120) The piezoelectric element 9 of the leakage detector 6 was prepared to have a thickness of 2 mm, a length of 60 mm and a width of 25 mm, the elastic modulus of the beam and the weight of the weight member 28 were set, respectively, to 3 GPa and 1 g (Example 3). In this case, the resonance frequency of the leakage detector 6 in the state illustrated in
(121) In the Example 3, irrespective of whether the target pipe is a pipe made of vinyl chloride and formed to have a bore diameter of 75, or a pipe made of cast iron and formed to have a bore diameter of 75, or a pipe made of cast iron and formed to have a bore diameter of 250, leakage frequencies thereof fall within a variable range of the resonant frequency of the leakage detector 6, so that it is possible to cope with such a situation by changing the resonant frequency.
(122) A minimum value of the resonant frequency, i.e., the variable range, of the leakage detector 6, can be changed by changing one or more of the thickness, length, width and elastic modulus of the piezoelectric element 9, and the weight of the weight member 28. As above, the leakage detector 6 according to this embodiment is capable of performing detection of fluid leakage in various pipe members, while changing the resonant frequency thereof, using the same leakage detector 6.
(123) The leakage detectors according to the above embodiments are suitably usable for: detecting water leakage from a tap water pipe arrangement; detecting water leakage from various pipelines other than a tap water pipeline; and detecting leakage of a fluid, such as a drug solution, from a pipeline for industrial chemical solutions or the like.
INDUSTRIAL APPLICABILITY
(124) The present invention makes it possible to accurately detect fluid leakage in various pipelines including tap water pipeline, building pipeline and industrial pipeline, to thereby enhance accuracy in flow rate monitoring, abnormality detection or the like in such pipelines.