ONLINE VORTEX ELEMENT EMITTER FOR IRRIGATION
20220369575 · 2022-11-24
Inventors
- Reza Ronaghian (Canton, OH, US)
- Benjamin D. Hasday (Canton, OH, US)
- Gregory A. Russell (Canton, OH, US)
- Shridhar Gopalan (Canton, OH, US)
- Christopher F. South (Canton, OH, US)
Cpc classification
Y02A40/22
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A clog resistant online vortex emitter assembly and method uses a double-sided circuit and a series of vortex chambers of optimized dimensions to create a pressure drop with large dimensions and good clog resistance. The vortex emitter allows for pressure regulation without moving parts and includes a unitary body having a first surface and a second surface opposite the first surface and a multi-lumen flow channel providing fluid communication between the first surface and the second surface, wherein said unitary body is a double-sided circuit with a plurality of vortex chambers with lumens aligned in series. The vortex chamber includes an inlet region, a power nozzle, an interaction region and a throat, the inlet region is in fluid communication with the interaction region through the power nozzle. The plurality of vortex chambers includes dimensions to create a pressure drop and be attached to an outer surface of an irrigation tube.
Claims
1. An online vortex emitter assembly for an irrigation tube comprising: a housing that defines a cavity that includes an inlet and an outlet, the cavity configured to allow fluid to flow between the inlet and the outlet; a unitary body having a first surface and a second surface opposite the first surface and a multi-lumen flow channel therebetween providing fluid communication between the first surface and the second surface, wherein said unitary body is configured as a double-sided circuit and a plurality of vortex chambers with lumens aligned in series; each vortex chamber of said plurality of vortex chambers includes an inlet region, a power nozzle, an interaction region and a throat, the inlet region is in fluid communication with the interaction region through the power nozzle, the power nozzle is defined by an opposite wall that extends between the inlet region and the interaction region and an apex; and a convergence angle defined by a perimeter wall of each said vortex chamber that extends from the apex of the power nozzle along the inlet region and the opposite wall along the inlet region, wherein said convergence angle is between about 45° to about 80° such that the inlet region has a different shape than the interaction region along the convergence angle; wherein said plurality of vortex chambers include dimensions to create a pressure drop of fluid flow and wherein the inlet of the housing is configured to be attached to an outer surface of an irrigation tube.
2. The online vortex emitter assembly of claim 1, wherein the first surface includes at least seven vortex chambers.
3. The online vortex emitter assembly of claim 1, wherein the second surface includes at least eight vortex chambers.
4. The online vortex emitter assembly of claim 1, wherein the first surface of the unitary body is formed into a generally circle shape and wherein the plurality of vortex chambers are positioned adjacent to one another along an outer perimeter of the first surface.
5. The online vortex emitter assembly of claim 1, wherein the second surface of the unitary body is formed into a generally circle shape and wherein the plurality of vortex chambers are positioned adjacent to one another along an outer perimeter of the second surface.
6. An online irrigation tube system comprising at least one vortex emitter assembly of claim 1, further comprising a tube having an outer surface wherein a plurality of vortex emitter assemblies are positioned along said outer surface of said tube.
7. The online vortex emitter assembly of claim 1, wherein said convergence angle is about 55°.
8. The online vortex emitter assembly of claim 1 wherein said power nozzle includes a width (Pw) wherein the width has a minimum dimension of about 0.8 mm and a radius (Pr) wherein the radius is between about 0.05 mm to about 0.3 mm
9. The online vortex emitter assembly of claim 1 wherein said interaction region includes a diameter (IRD) and the power nozzle includes a width (Pw) wherein said interaction region diameter (IRD) includes a ratio with said power nozzle width (Pw) that is in the range of about 2:1 to about 3:1.
10. The online vortex emitter assembly of claim 9 wherein said ratio between said interaction region diameter (IRD) and said power nozzle width (Pd) is about 2.15:1.
11. The online vortex emitter assembly of claim 9, wherein said ratio between said interaction region diameter (IRD) and said throat diameter (Td) is about 2.69:1.
12. The online vortex emitter assembly of claim 9, wherein said power nozzle includes a width (Pw) and a depth (Pd), and wherein said power nozzle width (Pw) includes a ratio with said power nozzle depth (Pd) that is in the range of about 0.75:1 to about 1.25:1.
13. The online vortex emitter assembly of claim 1, wherein said interaction region includes a diameter (IRD) and the throat includes a diameter (Td), and wherein said interaction region diameter (IRD) includes a ratio with said throat diameter (Td) that is in the range of about 1.49:1 to about 3.89:1.
14. The online vortex emitter assembly of claim 1 wherein the apex of each of the plurality of vortex chambers are positioned radially inwardly from power nozzles relative to a perimeter edge of the first surface.
15. An online vortex emitter assembly for an irrigation tube comprising: a housing that defines a cavity that includes an inlet and an outlet, the cavity configured to allow fluid to flow between the inlet and the outlet; a unitary body having a first surface and a second surface opposite the first surface and a multi-lumen flow channel therebetween providing fluid communication between the first surface and the second surface, wherein said unitary body is configured as a double-sided circuit and a plurality of vortex chambers with lumens aligned in series, wherein the first surface of the unitary body is formed into a generally circle shape and wherein the plurality of vortex chambers are positioned adjacent to one another along an outer perimeter of the first surface and wherein the second surface of the unitary body is formed into a generally circle shape and wherein the plurality of vortex chambers are positioned adjacent to one another along an outer perimeter of the second surface; at least one vortex chamber of said plurality of vortex chambers includes an inlet region, a power nozzle, an interaction region and a throat, the inlet region is in fluid communication with the interaction region through the power nozzle, the power nozzle is defined by an opposite wall that extends between the inlet region and the interaction region and an apex; and a convergence angle defined by a perimeter wall of each said vortex chamber that extends from the apex of the power nozzle along the inlet region and the opposite wall along the inlet region, wherein said convergence angle is between about 45° to about 80° such that the inlet region has a different shape than the interaction region along the convergence angle; wherein said plurality of vortex chambers include dimensions to create a pressure drop of fluid flow and wherein the inlet of the housing is configured to be attached to an outer surface of an irrigation tube.
16. The online vortex emitter assembly of claim 15, wherein the first surface includes at least seven vortex chambers.
17. The online vortex emitter assembly of claim 15, wherein the second surface includes at least eight vortex chambers.
18. The online vortex emitter assembly of claim 15 wherein the apex of each of the plurality of vortex chambers are positioned radially inwardly from power nozzles relative to a perimeter edge of the first surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The operation of the present disclosure may be better understood by reference to the following detailed description taken in connection with the following illustrations, wherein:
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION
[0023] Reference will now be made in detail to exemplary embodiments, examples of which are illustrated in the accompanying drawings. It is to be understood that other embodiments may be utilized and structural and functional changes may be made. Moreover, features of the various embodiments may be combined or altered. As such, the following description is presented by way of illustration only and should not limit in any way the various alternatives and modifications that may be made to the illustrated embodiments.
[0024] As used herein, the words “example” and “exemplary” mean an instance, or illustration. The words “example” or “exemplary” do not indicate a key or preferred aspect or embodiment. The word “or” is intended to be inclusive rather than exclusive unless context suggests otherwise. As an example, the phrase “A employs B or C,” includes any inclusive permutation (e.g., A employs B; A employs C; or A employs both B and C). As another matter, the articles “a” and “an” are generally intended to mean “one or more” unless context suggest otherwise.
[0025] Similar reference numerals are used throughout the figures. Therefore, in certain views, only selected elements are indicated even though the features of the system or assembly may be identical in all of the figures. In the same manner, while a particular aspect of the disclosure is illustrated in these figures, other aspects and arrangements are possible, as will be explained below.
[0026] Provided is an embodiment of a clog resistant online vortex irrigation emitter assembly 100 and its components parts. As shown in
[0027]
[0028]
[0029] The vortex circuit 110 and the size and shape of the vortex chambers 130 of the present disclosure may be optimized for a dimensionless coefficient of emitter efficiency “Ef” wherein “Ef=(k/Ackt)*Amin.” In this equation, k is a unitless head loss coefficient, Ackt is the total area of the circuit, and Amin is the minimum cross-sectional area of the circuit. This measurement identifies if there is a relatively large head loss per unit area of the emitter assembly while achieving relatively good clog resistance to grit within the fluid.
[0030] The vortex emitter circuit 110 may further include various sections such as a filter component and a pressure compensating component (not shown). Using a pressure compensating device allows a consistent flow rate regardless of input water pressure (as long as the water pressure is within the recommended operation range). On the other hand, the flow rate may not be adjusted by adjusting the incoming water pressure. The filter component may be any structural configuration that allows fluid to flow therethrough that may catch debris or other particulate prior to flowing through the assembly 100 and the circuit 110. The filter component may have various structural configurations and may function to allow fluid to pass through an inlet of the assembly 100 while preventing relatively large grit or particulates located within the pressurized fluid flowing though the tube from entering the assembly 100. The pressure compensating component may be a moveable device that modifies the pressure and flow of fluid through the assembly 100 in a particular manner in an effort to manage pressure of fluid flow therein. The pressure compensating component may include a gasket or diaphragm. The vortex emitter circuit 110 may also include one or more of the following aspects: large flow paths to improve clog resistance, uniform flow rate, adjustable flow feature, take-apart feature for cleaning, self-cleaning (flushing/clog prevention) mechanism, no-drain mechanism, anti-suck-back (anti-siphon) mechanism, risers, anti-bug caps, and the like.
[0031] The vortex emitter circuit 110 may include a pressure reducing component 230 that includes a plurality of vortex chambers 130. The vortex chambers may be rearranged into a circular form so they fit into online emitter frames for PC and NON-PC online vortex emitters. The vortex mechanism may improve grit suspension and lead to better clog resistance. Each vortex chamber 130 may defined by a wall 132 defining a fluid passageway and be aligned in an interconnecting pattern along a first surface 112 of the vortex emitter circuit 110 as well as a second opposite surface 114 of the vortex emitter circuit 110. As illustrated by
[0032] The inlet region 140 may include an inlet orifice 180 that is in communication with a different vortex chamber 130 aligned in series within the circuit 110. The outlet may be in communication with a different vortex chamber 130 aligned in series within the circuit 110. The inlet region 140 may be rounded about the inlet orifice 180 (if present) and be in fluid communication with the interaction region 160 through the power nozzle 150.
[0033] A convergence angle CA may be measured from an apex 152 aligned along the wall 132 about the perimeter of the vortex chamber 130 at the power nozzle 150. The convergence angle CA includes a first side that extends from the wall 132 at the apex 152 along the inlet region 140 and a second side that extends from the wall 132 at an opposite side of the apex 152 along a generally straight line aligned with the inlet region 140, power nozzle 150 and interaction region 160 as illustrated by
[0034] Further, the convergence angle CA may be modified to change the overall length of each vortex chamber 130. When arranging a plurality of vortex chambers 130 together in series, the convergence angle CA may be configured to allow for the closest possible spacing that manufacturing processes may allow. These processes may include molding but may also include others such as additive manufacturing or the like. The desired placement of vortex chambers 130 in an efficient use of space along the surfaces 112, 114 may increase the emitter efficiency Ef value of the assembly 100.
[0035] The power nozzle 150 may include a width Pw and a radius Pr. The dimension of the power nozzle radius Pr is desirable to be smaller to maintain a high velocity of fluid flow through the power nozzle 150. In one embodiment, this dimension may be as small as manufacturing constraints permit, such as between about 0.05 mm to about 0.3 mm or, in one embodiment, 0.07 mm. The power nozzle width Pw may be a minimum of 0.8 mm to avoid clogging. The configuration of the vortex chambers 130 may depend on the dimensions of the power nozzle 150 and incorporate ratios relative to the power nozzle width Pw. The outlet 170 (as well as the inlet 180) may include a throat diameter Td wherein the throat diameter Td may be at least 0.8 mm, but it is desired not to be much larger as otherwise vorticity may be reduced. The interaction region 160 includes an interaction region diameter IRD. In one embodiment the ratio of the throat diameter Td to the power nozzle width Pw may be about 1:1 additionally, the minimum interaction region diameter IRD to power nozzle width Pw ratio may be about 2:1 and the minimum interaction region diameter IRD to throat diameter Td ratio may also be about 2:1. In one embodiment, the interaction region diameter IRD to throat diameter Td ratio may be about 2.69:1 and include a range of 2.69+/−1.2 to 1.
[0036] The interaction region diameter IRD may be designed to be small enough that the area is reduced, but large enough the circuit 130 and fluid flowing therein creates a vortex in the interaction region 160. In one embodiment, the ratio for the dimension of the interaction region diameter IRD relative to the power nozzle width Pw is about 2.15:1 IRD:Pw. The range of this ratio may be 2.15 from about minus 0.15 to about plus 0.85 to 1.
[0037] The inlet region 140 may include an exit diameter ED. The exit diameter ED may be the same size as the interaction region diameter IRD. It may cause a small pressure drop as the flow goes from the inlet to the expanded area within the inlet region 140. A large exit diameter ED may allow the vortex chamber 130 to include a large convergence angle CA going into the subsequent vortex chamber 130 which may assist to keep the flow conditioning going into the vortex chambers 130.
[0038] In one embodiment, provided is an outlet vortex chamber 130′, of a plurality of vortex chambers 130, that is aligned in direct communication with an assembly outlet 220 or a pressure compensating component may not include an outlet 170 positioned through the unitary body 120 of the circuit 110 but otherwise may include a passage 136 in direct communication with the pressure compensating component or assembly outlet. Similarly, if the vortex chamber is in communication with an assembly inlet (such as a pressure compensating component or filter component), the inlet region 140 may not include an inlet orifice 180 but otherwise include a passage in direct communication with the pressure compensating component or filter component. In this embodiment, fluid is configured to flow through the inlet 210 of the housing 240 and be directed towards an initial or inlet vortex chamber 130″ along the second surface of the body 130. Fluid then flows in series though the plurality of vortex chambers 130 along both the first and second surfaces until reaching the outlet vortex chamber 130′. Fluid may be prevented from leaving the cavity 246 due to the configuration of the first and second portions of the housing 240 that abut against the body 120 to form the continuous fluid passage defined by the plurality of vortex chambers 130 in series along the first and second surfaces 112, 114. The fluid then is configured to exit the outlet through the outlet vortex chamber 130′.
[0039] The first surface 112 of the unitary body 120 may be formed into a generally circle shape wherein the plurality of vortex chambers 130 are positioned adjacent to one another along an outer perimeter of the first surface. The second surface 114 of the unitary body 120 may be formed into a generally circle shape wherein the plurality of vortex chambers 130 are positioned adjacent to one another along an outer perimeter of the second surface. The unitary body 120 may take on a generally cylindrical configuration having the first and second surfaces 112, 114 positioned generally parallel relative to one another and to allow the body 120 to be inserted within the housing 240.
[0040] In one embodiment, the first surface 112 includes at least seven vortex chambers 130 aligned along the surface having the elongated shaped portion facing a perimeter edge of the unitary body 120. In another embodiment, the second surface 114 may include at least eight vortex chambers 130 having an elongated shaped portion of the chamber facing a perimeter edge of the unitary body 120. In these configurations the apices 152 of each of the vortex chambers 130 are positioned radially inwardly from power nozzles 150 relative to the perimeter edges of the first and second surfaces, respectively.
[0041]
[0042] The vortex emitter assembly 100 of the present disclosure works by taking the flow of fluid and passing it through a converging passage defined by a series of vortex chambers 130 aligned in series along either side of the circuit 110. The circuit 110 includes a unitary body having opposing sides of particular chambers having particular geometric configuration to condition the flow of water or fluid therethrough. This configuration has been found to increase the velocity of the flow and condition it to produce a better spin or vorticity. It has been found that the larger the power nozzle's initial linear velocity, the larger the interaction regions rotational or angular velocity. The larger the angular velocity, the larger the head loss Kl. This loss is due to the dissipation of kinetic energy by shear stress occurring between layers of rotating fluid. The number of vortex chambers 130 positioned in a circular configuration, the dimensions of the convergence angle CA, the power nozzle width PW, the interaction region diameter IRD and the throat diameter Td have been identified to optimize pressure drop through the circuit 100. A series of design experiments were conducted to identify the optimal values and ratios of these dimensions wherein the ratios were identified to maintain optimal emitter efficiency Ef.
[0043] The more efficient the circuit can turn linear flow in to rotational flow, the larger the pressure drop. The convergence angle CA should be somewhere between 45° to 70° or 80°. Between these angles, the k value used to calculate the emitter efficiency Ef does not change a great deal. The spatial efficiency of the circuit, the aim of the flow, and conditioning are all affected by the convergence angle CA. The convergence angle CA and interaction region diameter IRD may affect the overall circuit length as it may be desirable to place a plurality of vortex chambers 130 along a surface of the circuit 110 in close proximity to one another. In one embodiment, it may be desirable to fit the largest number of vortex chambers 130 allowable on the circuit 110. In this embodiment, the convergence angle CA may be sufficiently large enough that the total length of the vortex chamber 130 is short. The spacing between chambers 130 may be set by the length of each chamber 130 so the angle may be as large as possible without placing the chambers 130 too close to each other.
[0044] The convergence angle CA may be large enough so that the aim and conditioning are such that the greatest pressure attenuation for the package size may be achieved. Small angles (below 45°) and large angles (80°) may reduce the pressure attenuation of the circuit. Small angles may not aim the flow enough towards the wall of the vortex chamber 130 and away from the power nozzle 150 and throat 170. Small angles also may have a much larger footprint decreasing the emitter efficiency Ef value. Large angled may slow the flow down and force it too much to the outside and the vortex may not be as powerful.
[0045] The inlet region 140 may converge towards the power nozzle 150 along the chamber walls 132 defined by the convergence angle CA. The power nozzle 150 may have the same depth as width (Pw=Pd). A square power nozzle may provide the largest minimum dimension for the area and has better flow conditioning. A power nozzle width Pw that is larger makes it harder to avoid losing vorticity as the flow may be directed straight into the throat. A power nozzle width Pw that is smaller may affect the flow conditioning going into the chamber 130, reducing its efficiency. In one embodiment, the power nozzle 150 may have no straight length to it. Having a large convergence angle CA may allow for a corresponding large region on the exit of the throat 170. The sudden expansion may have a small, but not insignificant pressure drop. One wall of the converging angle CA meets with the interaction region 160 tangentially at the power nozzle 150. The other side of the power nozzle 150 is a round apex 152 where the convergent angle CA and the interaction region 160 meet. This round portion or apex 152 may be as small as manufacturing processes constraints such as molding or additive manufacturing may allow as a small apex 152 may provide a higher velocity and give improved system performance.
[0046] The inlet region 140 may be considered a converging passage that communicates with the interaction region 160 which may be a circular chamber with a hole or throat 170 in the center. The converging passage aims the flow of the circuit 130 mostly tangentially with some aim towards the wall 132 to create a vortex in the interaction region 160 that creates pressure attenuation by dissipating energy through the angular momentum of the vortex flow created by the geometry of the chamber walls 132. This configuration may also be responsible for the pressure regulation. As the pressure increases, the loss of pressure due to the angular momentum increases and reduces the measured exponent of the circuit 110. The interaction region diameter IRD to power nozzle width Pw may be about 2:1 to 3:1 but more specifically may be about 2.15:1.
[0047] If the interaction region diameter IRD were smaller than about (2:1) the vorticity may be lost, and a larger ratio than about (3:1) may make the area increase at a faster rate than the pressure drop. The small circuit size may be space efficient and allow a larger number of vortex chambers 130 to be configured in a small package. The throat 170 may be a minimum dimension of 0.8 mm in diameter to avoid clogging. It may be small enough that the flow doesn't directly enter the throat 170 lowering the vorticity of the circuit 110.
[0048] As noted above, the vortex emitter assembly 100 and/or circuit 110 of the present disclosure may be created as an injection molded component. It may be static, with no moving parts or may be dynamic, having a pressure compensating device to assist with pressure manipulation. The drip irrigation assembly's tube 300 may be placed in a farm field and water may be pumped in. The drip irrigation assembly may be used in vineyards, orchards, greenhouses and nurseries, home gardens, farms, and the like. The emitter assemblies 100 may take the high-pressure flow inside the tube and produce a desired flowrate (selectable depending on the requirements of the environment, terrain or plant being irrigated).
[0049] The vortex emitter assembly 100 of the present disclosure and the disclosed pressure reducing elements may provide a higher efficiency than traditional pivot or sprinkler systems. The emitters 100 may not only provide the appropriate pressure attenuation; they may resist clogging from the grit and debris in available ground water. In accordance with the present disclosure, newly developed prototype clog resistant online vortex element irrigation emitter may give a greater pressure attenuation for its physical dimensions than comparable devices in the prior art (as described above). The large dimensions and the vortex created in each chamber 130 help flush debris and grit through the system. The smaller circuit package along with the natural coring that occurs with the vortex circuit of the present disclosure saves on circuit size. This saves irrigation assembly cost.
[0050] While in accordance with the patent statutes the best mode and certain embodiments of the disclosure have been set forth, the scope of the disclosure is not limited thereto, but rather by the scope of the attached. As such, other variants within the spirit and scope of this disclosure are possible and will present themselves to those skilled in the art.
[0051] Although the present embodiments have been illustrated in the accompanying drawings and described in the foregoing detailed description, it is to be understood that the vortex emitter assemblies are not to be limited to just the embodiments disclosed, but that the systems and assemblies described herein are capable of numerous rearrangements, modifications, and substitutions. The exemplary embodiment has been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. Accordingly, the present specification is intended to embrace all such alterations, modifications and variations that fall within the spirit and scope of the appended claims. Furthermore, to the extent that the term “includes” is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term “comprising” as “comprising” is interpreted when employed as a transitional word in a claim.