Counterweight device for arranging accumulators inside the counterweight of a working machine

Abstract

Counterweight device in which an accumulator is disposed inside a counterweight, the work machine connecting the accumulator to piping at the machine body side and capable of moving a machine body or work device even though the counterweight is not attached to the body. A counterweight is fixed to a mount base at the rear end part of a swinging frame, an accumulator installed inside the counterweight by means of a temporary placing support structure. The temporary placing support structure can be temporarily placed on and attached to the end plate at the swinging frame side before attaching the counterweight.

Claims

1. A counterweight device in a working machine, the working machine including: a plurality of fluid pressure actuators; a machine body driven by a first actuator of the plurality of fluid pressure actuators; a working device mounted at a first end side of the machine body and operatively coupled to a second actuator of the plurality of fluid pressure actuators; and a counterweight disposed on a second end side of the machine body, the second end side of the machine body being disposed opposite the first end side of the machine body, the counterweight device comprising: a temporary placement support structure disposed inside a recess portion of the counterweight; and a plurality of accumulators disposed within the temporary placement support structure and fluidly coupled to the plurality of fluid pressure actuators for transfer of fluid power therebetween, the temporary placement support structure and the plurality of accumulators being mounted to the machine body independent of whether the counterweight is mounted to the machine body.

2. The counterweight device in the working machine according to claim 1, wherein the temporary placement support structure comprises: an accumulator support frame unit; an end plate disposed at a height which corresponds to the accumulator support frame unit on a machine body side adjacent to the counterweight; and a plurality of temporary joint units that temporarily join the accumulator support frame unit to the end plate.

3. The counterweight device in the working machine according to claim 2, wherein the plurality of temporary joint units comprises: a plurality of temporary placement support hooks that are integrally fitted to the accumulator support frame unit; and a plurality of temporary placement support holes that are formed on the end plate and that are engaged with the temporary placement support hooks to support the temporary placement support structure on the machine body.

4. The counterweight device in the working machine according to claim 1, wherein the temporary placement support structure further comprises an accumulator support frame unit; a temporary placement jig that extends the end plate of the machine body to a height which corresponds to the accumulator support frame unit, an upper end of the end plate being positioned at a low portion of the accumulator support frame unit on a machine body side adjacent to the counterweight; and a plurality of temporary joint units that temporarily join the accumulator support frame unit to the temporary placement jig.

5. A machine comprising: a plurality of fluid pressure actuators; a machine body driven by a first actuator of the plurality of fluid pressure actuators; a working device mounted at a first end side of the machine body, the working device being operatively coupled to a second actuator of the plurality of fluid pressure actuators; a counterweight disposed on a second end side of the machine body, the second end side of the machine body being disposed opposite the first end side of the machine body; a temporary placement support structure disposed inside a recess portion of the counterweight; and a plurality of accumulators disposed within the temporary placement support structure and fluidly coupled to the plurality of fluid pressure actuators for transfer of fluid power therebetween, the temporary placement support structure and the plurality of accumulators being mounted to the machine body independent of whether the counterweight is mounted to the machine body.

6. The machine according to claim 5, wherein the temporary placement support structure includes: an accumulator support frame unit; an end plate disposed at a height which corresponds to the accumulator support frame unit on a machine body side adjacent to the counterweight; and a plurality of temporary joint units that temporarily join the accumulator support frame unit to the end plate.

7. The machine according to claim 6, wherein the plurality of temporary joint units includes: a plurality of temporary placement support hooks that are integrally fitted to the accumulator support frame unit; and a plurality of temporary placement support holes that are formed on the end plate and that are engaged with the temporary placement support hooks to support the temporary placement support structure on the machine body.

8. The machine according to claim 5, wherein the temporary placement support structure includes: an accumulator support frame unit; a temporary placement jig that extends an end plate of the machine body to a height which corresponds to the accumulator support frame unit, an upper end of the end plate being positioned at a low portion of the accumulator support frame unit on a machine body side adjacent to the counterweight; and a plurality of temporary joint units that temporarily join the accumulator support frame unit to the temporary placement jig.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a vertical sectional view of a counterweight device in a working machine according to a first embodiment of the present invention.

(2) FIG. 2 is a lateral sectional view of the device.

(3) FIG. 3 is an exploded perspective view of the device.

(4) FIG. 4 is a side sectional view of an engagement structure of a temporary placement support hook with a temporary placement support hole of the device.

(5) FIG. 5 is a front sectional view of the engagement structure.

(6) FIG. 6 is a side view of a working machine that includes the device.

(7) FIG. 7 is a perspective view of a machine body of the working machine.

(8) FIG. 8 is a sectional view of a counterweight device in a working machine according to a second embodiment of the present invention.

(9) FIG. 9 is a front view of a temporary placement jig of the device.

BEST MODE FOR CARRYING OUT THE INVENTION

(10) Hereinafter, a first embodiment and a second embodiment of the present invention will be described in detail with reference to FIGS. 1 to 7 and FIGS. 8 and 9, respectively.

(11) First, the first embodiment will be described with reference to FIGS. 1 to 7.

(12) As shown in FIG. 6, a hydraulic shovel 10 as a working machine includes as a machine body 11, a crawler type lower traveling body 12 that is driven to travel by a traveling motor (not shown), and an upper slewing body 14 that is driven to slew by a slewing motor (not shown) via a slewing bearing unit 13 on the lower traveling body 12. At the front side of the upper slewing body 14, there is mounted a working device 18 that includes a boom 15 which is turned by a boom cylinder 15c, a stick 16 which is turned by a stick cylinder 16c, and a bucket 17 which is turned by a bucket cylinder 17c. At the rear side of the upper slewing body 14, there is mounted a counterweight 19 for keeping weight balance with the working device 18 and the like.

(13) The traveling motor, the slewing motor, the boom cylinder 15c, the stick cylinder 16c, and the bucket cylinder 17c are hydraulic actuators as fluid pressure actuators that are driven by hydraulic pressures as hydraulic fluid pressures discharged from a pump that is driven by an engine (not shown) which is mounted on the upper slewing body 14. In a hydraulic piping of a hydraulic fluid that is pressure-supplied to the hydraulic actuators by the pump from a tank mounted on the upper slewing body 14, there are provided accumulators described below that absorb and pressure-accumulate surplus energy and also that assist the engine by pressure-discharging shortage energy.

(14) The upper slewing body 14 includes a slewing frame 21 as a machine body shown in FIG. 7. In the slewing frame 21, there is provided a center frame 23 backward from a slewing support portion 22 that is slewably supported by the slewing bearing unit 13. At the rear part of the center frame 23, an end plate 25 is integrally provided with engine mounting parts 24 for supporting the engine, by welding or the like. The end plate 25 is formed to extend above the vehicle, as compared with a conventional type end plate to which the counterweight 19 is directly fitted.

(15) The slewing frame 21 can be moved by the traveling motor and can be also slewed by the slewing motor, and is driven by these hydraulic actuators.

(16) As shown in FIGS. 1 to 3, at the rear part of the slewing frame 21, a pair of mounting bases 26 fixed by welding or the like are stretched. At the lower surface side of the counterweight 19, recessed grooves 27 that are to be fitted to the mounting bases 26 are provided. The recessed grooves 27 are fixed to the mounting bases 26 with counterweight fitting bolts 28 that are inserted from the lower side of the mounting bases 26, in a state where the recessed grooves 27 are mounted on the mounting bases 26 as shown in FIG. 1. As shown in FIG. 3, on the surface of the counterweight 19 that becomes opposite to the end plate 25, an accumulator support accommodation recess portion 29 is open.

(17) FIGS. 1 and 2 show a temporary placement support structure 32 in which inside the counterweight 19, accumulators 31 can be arranged which pressure-accumulate and pressure-discharge an operation fluid which is pressure-supplied to the fluid pressure actuators (the traveling motor, the slewing motor, the boom cylinder 15c, the stick cylinder 16c, and the bucket cylinder 17c) which operate the slewing frame 21 or the working device 18, and that can be temporarily fitted to a slewing frame 21 side.

(18) The temporary placement support structure 32 includes an accumulator support frame unit 33 that can be arranged inside the counterweight 19 in the state where the accumulator support frame unit accommodates the accumulators 31, the end plate 25 that is provided in the height at which the end plate 25 can correspond to the accumulator support frame unit 33 at the slewing frame 21 side adjacent to the counterweight 19, and a plurality of temporary joint units 34 that temporarily joint the accumulator support frame unit 33 to the end plate 25.

(19) The temporary joint units 34 include a plurality of temporary placement support hooks 35 that are welded to the accumulator support frame unit 33, and a plurality of temporary placement support holes 36 that are formed on the end plate 25 and are capable of being engaged with the temporary placement support hooks 35, as shown in FIGS. 4 and 5.

(20) Each temporary placement support hook 35 is an integration of an engagement plate 35b having a size in which the engagement plate 35b can pass through the temporary placement support hole 36 via a small neck portion 35a having a smaller width than that of the temporary placement support hole 36.

(21) As shown in FIGS. 2 and 3, the accumulator support frame unit 33 is provided with fixing units for fastening the frame unit 33 inside the counterweight 19. The fixing units are fixing plates 37 that are fitted respectively to lower parts of plates at left and right sides of the accumulator support frame unit 33, the fixing plates 37 for fixing the frame unit 33 to the inside of the accumulator support accommodation recess portion 29 of the counterweight 19. The accumulator support frame unit 33 is fitted to the inside of the accumulator support accommodation recess portion 29 of the counterweight 19. Fastening bolts 38 are pierced through bolt insertion holes of the fixing plates 37 of the accumulator support frame unit 33, and are screwed into screw holes of fixing portions 39 formed on a bottom part of the accumulator support accommodation recess portion 29. As a result, the accumulator support frame unit 33 is fastened and fixed.

(22) At upper plate parts of the accumulator support frame unit 33, a pair of wire notch portions 40 are provided, so that the accumulator support frame unit 33 can be lifted by a crane.

(23) As described above, the accumulator support frame unit 33 of the temporary placement support structure 32 is used to fix the accumulators 31. The accumulator support frame unit 33 is fixed to the inside of the counterweight 19 with the fastening bolts 38. Also, the end plate 25 of the temporary placement support structure 32 that makes it possible to temporarily place the accumulator support frame unit 33 at the slewing frame 21 side is provided.

(24) Next, work effects of the first embodiment shown in FIGS. 1 to 7 will be described.

(25) At the vehicle assembling time, first, the plurality of accumulators 31 are installed on the accumulator support frame unit 33. The accumulator support frame unit 33 is temporarily set in the end plate 25 for temporary placement support at the slewing frame side.

(26) At this time, as shown in FIG. 4, the temporary placement support hooks 35 of the accumulator support frame unit 33 are inserted horizontally into the temporary placement support holes 36 of the end plate 25, and are thereafter lowered to engage the temporary placement support hooks 35 with lower edge parts of the temporary placement support holes 36.

(27) Then, the hydraulic piping at the slewing frame 21 side is connected to the plurality of accumulators 31 to make it possible to operate the hydraulic shovel. For example, even when the counterweight 19 is not present, the machine body 11 mounted with the accumulators 31 is in a state of being able to travel by itself by driving the traveling motor. Therefore, the machine body 11 can ride and get out of a transportation vehicle such as a trailer.

(28) In fixing the counterweight 19 to the slewing frame 21, the recessed grooves 27 of the counterweight 19 are fitted to the mounting bases 26, and are fixed with the counterweight fitting bolts 28. Further, with the fastening bolts 38, the pair of fixing plates 37 of the accumulator support frame unit 33 are fixed to the screw holes of the fixing portions 39 of the counterweight 19.

(29) At this time, as shown in FIG. 5, a space for play is present between left and right parts of the neck portion 35a of the temporary placement support hook 35 and the temporary placement support hole 36. Therefore, positional adjustment when fixing the accumulator support frame unit 33 with the fastening bolts 38 becomes easy.

(30) As described above, in the hydraulic shovel 10 having the accumulators 31 arranged inside the counterweight 19, there is provided the structure that can have the accumulator support frame unit 33 temporarily placed at the slewing frame 21 side, in addition to the fitting portion inside the counterweight. With this arrangement, the following effects can be obtained.

(31) The accumulators 31 can be set at the slewing frame 21 side in the temporary placement support structure 32, even in the counterweight not-yet-installed state, that is, prior to the installation of the counterweight onto the slewing frame 21. Therefore, the slewing frame 21 can be traveled or slewed, by completing the connection between the hydraulic piping at the slewing frame 21 side and the accumulators 31.

(32) Also when detachment of the counterweight 19 is necessary for the maintenance and the like of the machine body 11, detachment of only the counterweight 19 becomes possible without detaching the hydraulic piping, in the state where the hydraulic piping at the slewing frame 21 side is connected to the accumulators 31 by using the temporary placement support structure 32.

(33) Further, by arranging the accumulators 31 inside the counterweight 19, the counterweight filling quantity corresponding to the accumulator weight can be reduced. Because the total weight of the counterweight remains unchanged, reinforcement of the peripheral structure of the accumulator-fitted portion at the slewing frame 21 side becomes unnecessary. In addition, because the accumulators 31 are arranged inside the counterweight 19, layout of the slewing frame 21 side becomes advantageous.

(34) In the temporary placement support structure 32 shown in FIGS. 1 and 2, the accumulator support frame unit 33 that can be arranged inside the counterweight 19 in the state where the accumulator support frame unit 33 accommodates the accumulator 31 can be temporarily jointed to the end plate 25 at the slewing frame 21 side with the plurality of temporary joint units 34. Therefore, the accumulators 31 can be easily temporarily placed in the temporary placement support structure 32, during a period from after assembling the piping to the accumulators 31 until the installment of the counterweight, and the slewing frame 21 or the working device 18 can be moved.

(35) As shown in FIGS. 4 and 5, the accumulator support frame unit 33 can be easily temporarily jointed to the end plate 25, with the plurality of temporary placement support hooks 35 in the plurality of temporary placement support holes 36 that are formed on the end plate 25. Therefore, the assembling of the accumulator support frame unit 33 can be simplified.

(36) Next, a second embodiment will be described with reference to FIGS. 8 and 9. Portions similar to those in the first embodiment shown in FIGS. 1 to 7 are attached with identical reference numerals and their descriptions will be omitted.

(37) In the second embodiment, a plate-shaped temporary placement jig 41 is prepared as a temporary placement exclusive jig separately from an end plate 25A of the slewing frame 21, and is fitted to the end plate 25A at the assembling time.

(38) That is, a temporary placement support structure 32A shown in FIG. 8 includes the temporary placement jig 41 that extends the end plate 25A to a height at which the end plate 25A can match the accumulator support frame unit 33, an upper end of the end plate 25A being positioned at a low portion of the accumulator support frame unit 33 at the slewing frame 21 side adjacent to the counterweight 19.

(39) The temporary placement jig 41 has a plate part 44 which is fitted to an upper edge part of the end plate 25A, welded to the temporary placement jig 41, via a plate part 43 which is welded to a slightly upper side than a lower end of a plate-shaped jig body 42. The temporary placement jig 41 has also a ceiling plate part 45 which is positioned on the accumulator support frame unit 33 from an upper end of the jig body 42, welded to the temporary placement jig 41.

(40) Further, as a plurality of temporary joint units, temporary fastening bolts 47 are respectively screwed with a pair of screw holes that are provided on a ceiling plate part 46 of the accumulator support frame unit 33, via a pair of bolt insertion holes formed on the ceiling plate part 45 of the temporary placement jig 41. The accumulator support frame unit 33 is temporarily jointed to the temporary placement jig 41.

(41) The temporary placement support structure 32A shown in FIGS. 8 and 9 includes the temporary placement jig 41 that extends the end plate 25A to the height capable of matching the accumulator support frame unit 33, the upper end of the end plate 25A being positioned at the low portion of the accumulator support frame unit 33 at the slewing frame 21 side adjacent to the counterweight 19. The accumulator support frame unit 33 is temporarily jointed to the temporary placement jig 41 with the plurality of temporary fastening bolts 47. Therefore, the end plate 25A at the slewing frame 21 side can be directly used, and does not require improvement. Because the same temporary placement jig 41 can be used for the plurality of slewing frames 21, cost can be reduced.

INDUSTRIAL APPLICABILITY

(42) The present invention has industrial applicability to business operators who are engaged in manufacturing and marketing of working machines.

EXPLANATION OF REFERENCE NUMERALS

(43) 10 hydraulic shovel as working machine 15c, 16c, and 17c hydraulic actuator as hydraulic pressure actuator 18 working device 19 counterweight 21 slewing frame as machine body 25 end plate 25A end plate 31 accumulator 32 temporary placement support structure 32A temporary placement support structure 33 accumulator support frame unit 34 temporary joint unit 35 temporary placement support hook 36 temporary placement support hole 41 temporary placement jig 47 temporary fastening bolt as temporary joint unit