Luminaires utilizing edge coupling
10168467 ยท 2019-01-01
Assignee
Inventors
- Eric J. Tarsa (Goleta, CA, US)
- Hormoz Benjamin (Moorpark, CA, US)
- John W. Durkee (Raleigh, NC, US)
- Bernd P. Keller (Santa Barbara, CA, US)
Cpc classification
G02B6/0083
PHYSICS
F21V23/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/763
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2103/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B6/0068
PHYSICS
F21S8/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B6/0085
PHYSICS
G02B6/0088
PHYSICS
F21W2131/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B6/002
PHYSICS
G02B6/0016
PHYSICS
International classification
F21V9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A luminaire includes at least first and second waveguides. The first waveguide has a first coupling surface extending between a first surface and a second surface opposite the first surface, and the second waveguide has a second coupling surface extending between a third surface and a fourth surface opposite the third surface. The first and second coupling surfaces define a coupling cavity. The luminaire further includes at least one light source within the coupling cavity.
Claims
1. A luminaire, comprising: first and second waveguides comprising first and second coupling surfaces, respectively, extending along a length dimension thereof; and at least one LED element carried by a structural member between the first and second coupling surfaces of the respective first and second waveguides, wherein each coupling surface comprises a first edge and a second edge opposite the first edge, wherein the structural member is disposed adjacent to the second edges of the first and second coupling surfaces, wherein the structural member supports the first and second waveguides, and wherein the structural member comprises optical grade silicone.
2. The luminaire of claim 1, wherein at least one of the coupling surfaces is scalloped.
3. The luminaire of claim 1, wherein at least one of the coupling surfaces is textured.
4. The luminaire of claim 1, wherein the structural member is overmolded onto the second edges of the first and second coupling surfaces of the respective first and second waveguides.
5. The luminaire of claim 1, wherein the structural member comprises a piece-wise linear shape to approximate a concave curve relative to the coupling surfaces of the waveguides.
6. The luminaire of claim 1, wherein the luminaire exhibits an overall efficiency of at least 90%.
7. A luminaire, comprising: a first waveguide comprising a first coupling surface extending between opposing surfaces; a second waveguide comprising a second coupling surface extending between further opposing surfaces, wherein the second coupling surface is spaced apart from the first coupling surface; a frame comprising first and second receptacles for receiving the first and second waveguides, respectively; and a light source disposed within the frame between the first and second coupling surfaces of the first and second waveguides, respectively, wherein the frame further comprises a first structural member and a second structural member, and wherein the first and second coupling surfaces of the first and second waveguides are disposed between the first and second structural members.
8. The luminaire of claim 7, wherein the light source is carried by the first structural member.
9. The luminaire of claim 8, further comprising a plurality of dividers extending from the first member toward the second structural member, the first coupling surface, and the second coupling surface.
10. The luminaire of claim 7, wherein a plurality of extraction features are disposed on at least one of the opposing surfaces of the first and second waveguides.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(15) As shown in the FIGS., the luminaires of the present application utilize edge coupling to couple light from a light source into one or more waveguides. In the drawings, like reference numerals connote like structures throughout. The following examples further illustrate specific embodiments but, of course, should not be construed in any way as the scope of this disclosure.
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(17) Specifically, the first waveguide 102 has a first coupling surface 120 extending between opposing surfaces 122, 124, and the second waveguide 104 has a second coupling surface 126 extending between further opposing surfaces 128, 130. Each LED 112 extending from the inner surface 116 of the first member 106 adjacent the first and second coupling surfaces 120, 126 produces a near-Lambertian light distribution where some but not all of the light rays are directly incident on the first and second coupling surfaces 120, 126 of the waveguides 102, 104. The reflective element 118 of the second member 108 directs light that is not directly incident on the adjacent coupling surfaces 120, 126 onto the coupling surfaces 120, 126 with a minimum number of reflections. More generally, the light diverter 132 may use reflection, scattering, transmission, refraction, total internal reflection, and/or any combination of methods for re-directing the light onto the waveguide coupling surfaces 120, 126.
(18) In the embodiment shown in
(19) Further, the first and second coupling surfaces 120, 126 of the respective first and second waveguides 102, 104 have a planar surface. In another embodiment, the first and second coupling surfaces 120, 126 may be scalloped along the length of the first and second waveguides 102, 104. Such scallops maximize the amount of light directly incident on the first and second coupling surfaces such that the amount of light refracted into the waveguide 102, 104 is increased and the amount of light reflected off of the coupling surfaces 120, 126 due to Fresnel reflection is decreased. In other embodiments, the first and second coupling surfaces 120, 126 may be planar, curved, and/or piecewise linear approximating a curve. In still other embodiments, the first and second coupling surfaces 120, 126 may incorporate an anti-reflection coating to further improve the coupling of light into the waveguide.
(20) Each LED element or module 112 may be a single white or other color LED, or each may comprise multiple LEDs either mounted separately or together on a single substrate or package to form a module including, for example, at least one phosphor-coated LED either alone or in combination with at least one color LED, such as a green LED, a yellow LED, a red LED, etc. In those cases where a soft white illumination is to be produced, each LED element or module 112 or a plurality of such elements or modules may include one or more blue shifted yellow LEDs and one or more red LEDs. The LEDs may be disposed in different configurations and/or layouts as desired. Different color temperatures and appearances could be produced using other LED combinations, as is known in the art. The luminaire may include LEDs 112 of the same type of phosphor-converted white LED, or any combination of the same or different types of LEDs discussed herein. In some embodiments, a luminaire may include a plurality of groups of LEDs 112, where each group may include LEDs 112 having different colors and/or color temperatures. The groups of LEDs 112 may be separated by dividers 234, as described below, wherein the LEDs 65 are disposed within the coupling cavity. In embodiments having LEDs of the same or similar color, dividers 234 may not be necessary or desired. Further, In one embodiment, the light source may comprise any LED, for example, an MT-G LED incorporating TrueWhite LED technology or as disclosed in U.S. patent application Ser. No. 13/649,067, filed Oct. 10, 2012, entitled LED Package with Multiple Element Light Source and Encapsulant Having Planar Surfaces by Lowes et al., the disclosure of which is hereby incorporated by reference herein, as developed and manufactured by Cree, Inc., the assignee of the present application. If desirable, a side emitting LED disclosed in U.S. Pat. No. 8,541,795, the disclosure of which is incorporated by reference herein, may be utilized inside the waveguide body. In some embodiments, each LED element or module 112 may comprise one or more LEDs disposed vertically within the coupling cavity. In any of the embodiments disclosed herein the LED element(s) or module(s) 112 may have a Lambertian or near-Lambertian light distribution, although preferably each may have a directional emission distribution (e.g., a side emitting distribution), as necessary or desirable to further increase the portion of light directly incident on the first and second coupling surfaces 120, 126, or to modify or control the angular distribution of light within the waveguide. More generally, any Lambertian, near-Lambertian, symmetric, wide angle, preferential-sided, or asymmetric beam pattern LED(s) may be used as the light source.
(21) Referring to
(22) A plurality of LEDs 224 is disposed within the coupling cavity 216 shown in
(23) Further, as seen in
(24) Referring to
(25) In the example embodiment shown in
(26) Seen best in
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(28) More specifically, the first and second coupling surfaces 310, 312 abut one another along first edges 318, 320 of the coupling surfaces 310, 312. The coupling surfaces 310, 312 diverge from the adjoined first edges 318, 320 to form an angle therebetween. In any of the embodiments disclosed herein the coupling surfaces may be disposed at an angle therebetween in a range between about zero degrees (i.e., parallel to one another) to about 180 degrees or more, and, more preferably, in a range between about 45 degrees and about 100 degrees, and most preferably in a range between about 80 degrees and about 90 degrees. A plurality of LEDs (not shown) is disposed along the length of the housing 314 within the coupling cavity 316. In contrast to the coupling surfaces 120, 126 of the coupling cavity 110 of
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(30) Further still, the coupling efficiency of light into the coupling surfaces of the waveguides may be adjusted by varying the surfaces of the coupling cavity. Referring to the luminaire 700 of
(31) In other embodiments shown in
(32) Coupling cavities having gaps at the base thereof have higher coupling efficiencies than coupling cavities having gaps above the LED. Such gaps may be left exposed or may be enclosed with a separate optical layer. Referring to
(33) In some embodiments, it may be desired to emit light adjacent the coupling cavity. A transmitting layer may be disposed at or spaced apart from the gap, or spaced apart from the light source(s) at a particular distance to produce a desired appearance having specific color and/or source mixing.
(34) Such separate optical elements may be used to secure the waveguides and PCB relative to one another. The optical layers 1418, 1518 of the respective luminaires 1400, 1500 of respective
(35) Such optical elements may be mounted to the coupling cavity through various methods such as overmolding, the use of adhesives, the use of mechanical features, co-extrusion, other methods, and combinations thereof. Such mounting methods may also be applied to luminaires having fully enclosed coupling cavities.
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(37) The first waveguide 1702 has a first coupling surface 1720 extending between opposing surfaces 1722, 1724, and the second waveguide 1704 has a second coupling surface 1726 extending between further opposing surfaces 1728, 1730. Each LED 1712 extending from the inner surface 1716 of the first member 1706 adjacent the first and second coupling surfaces 1720, 1726 produces a near-Lambertian light distribution where some but not all of the light rays are directly incident on the first and second coupling surfaces 1720, 1726 of the waveguides 1702, 1704. The light diverter 1732 directs light not directly incident on the adjacent coupling surfaces 1720, 1726 onto the coupling surfaces 1720, 1726 with a minimum number of reflections. As in the previous embodiment the light diverter 1732 may use reflection, scattering, transmission, refraction, total internal reflection, and/or any combination of methods for re-directing the light onto the waveguide coupling surfaces 1720, 1726.
(38) In the embodiment shown in
(39) A housing 1740 is disposed atop the second structural member 1708 and a drive circuit 1742 is disposed in the housing 1740 (
(40) Simulations were performed modeling light diverters having various geometries and coatings/materials and with different spacings between waveguides. Specifically, with reference to
(41) TABLE-US-00001 LAMBERTIAN 4 mm Waveguide Spacing 7 mm Waveguide Spacing ANGLE Coupling Absorption Coupling Absorption Efficiency by PCB Efficiency by PCB 0 91.3% 2.7% 84.7% 5.4% 10 91.4% 2.7% 84.7% 5.4% 20 91.5% 2.6% 84.8% 5.3% 30 91.6% 2.5% 85.0% 5.0% 40 91.8% 2.3% 84.9% 4.6% 50 91.9% 2.1%
(42) TABLE-US-00002 SPECULAR 4 mm Waveguide Spacing 7 mm Waveguide Spacing ANGLE Coupling Absorption Coupling Absorption Efficiency by PCB Efficiency by PCB 0 89.6% 3.7% 83.8% 6.0% 10 92.4% 2.1% 87.5% 4.0% 20 93.7% 1.3% 90.2% 2.4% 30 94.0% 1.1% 90.9% 1.7% 40 93.7% 1.1% 90.5% 1.7% 50 93.7% 1.1%
(43) In any of the embodiments disclosed herein, and, in general, any suitable specular or Lambertian scattering surface with corner angles between about zero and about 70 degrees could be used, with corner angles between about zero degrees and about 60 degrees for Lambertian reflectors and between 10 degrees and 60 degrees for specular reflectors being more preferred and corner angles between about 20 and about 50 degrees being most preferred, particularly for specular reflectors.
(44) In any of the embodiments disclosed herein, it should be noted that the corner angles could be equal or unequal. Also in any of the embodiments disclosed herein, the LEDs need not be centered under the center of the light diverter, but may be offset with respect thereto. Still further, in any of the embodiments disclosed herein, the light diverter may include any number of light diverting surfaces, each of which may comprise a flat surface (i.e., planar surface), a curved surface, a piecewise planar surface, or another shaped surface, and/or any combination thereof. Waveguide spacing distance in any of the embodiments disclosed herein preferably ranges between the minimum spacing distance required to accommodate the LEDs up to about 12 mm, with distance ranges between about 2 mm and about 10 mm being more preferred and spacing distances between 4 mm and about 7 mm being most preferred. Also, in any of the embodiments disclosed herein, the coupling surfaces may be parallel, as seen in
(45) Any of the embodiments disclosed herein may include a power circuit having a buck regulator, a boost regulator, a buck-boost regulator, a SEPIC power supply, or the like, and may comprise a driver circuit as disclosed in U.S. patent application Ser. No. 14/291,829, filed May 30, 2014, entitled High Efficiency Driver Circuit with Fast Response by Hu et al., or U.S. patent application Ser. No. 14/292,001, filed May 30, 2014, entitled SEPIC Driver Circuit with Low Input Current Ripple by Hu et al., incorporated by reference herein. The circuit may further be used with light control circuitry that controls color temperature of any of the embodiments disclosed herein in accordance with user input such as disclosed in U.S. patent application Ser. No. 14/292,286, filed May 30, 2014, entitled Lighting Fixture Providing Variable CCT by Pope et al. incorporated by reference herein.
(46) Further, any of the embodiments disclosed herein may include one or more communication components forming a part of the light control circuitry, such as an RF antenna that senses RF energy. The communication components may be included, for example, to allow the luminaire to communicate with other luminaires and/or with an external wireless controller, such as disclosed in U.S. patent application Ser. No. 13/782,040, filed Mar. 1, 2013, entitled Lighting Fixture for Distributed Control or U.S. provisional application No. 61/932,058, filed Jan. 27, 2014, entitled Enhanced Network Lighting both owned by the assignee of the present application and the disclosures of which are incorporated by reference herein. More generally, the control circuitry includes at least one of a network component, an RF component, a control component, and a sensor. The sensor, such as a knob-shaped sensor, may provide an indication of ambient lighting levels thereto and/or occupancy within the room or illuminated area. Such sensor may be integrated into the light control circuitry.
(47) In any of the embodiments disclosed herein the material(s) of the waveguides preferably comprise optical grade materials that exhibit TIR characteristics including, but not limited to, one or more of acrylic, air, polycarbonate, molded silicone, glass, and/or cyclic olefin copolymers, and combinations thereof, possibly in a layered arrangement, to achieve a desired effect and/or appearance.
INDUSTRIAL APPLICABILITY
(48) At least some of the luminaires disclosed herein are particularly adapted for use in installations, such as, outdoor products (e.g., streetlights, high-bay lights, canopy lights), and indoor products (e.g., downlights, troffers, a lay-in or drop-in application, a surface mount application onto a wall or ceiling, etc.) preferably requiring a total luminaire output of at least about 100 lumens or greater, and, in some embodiments, a total luminaire output of at least about 3,000 lumens, and in other embodiments, a total lumen output of about 10,000 lumens to about 20,000 lumens. For example, a total lumen output of up to 10,000 lumens may be desired in some industrial and business lighting applications such as warehouse lighting. Further, the luminaires disclosed herein preferably have a color temperature of between about 2500 degrees Kelvin and about 6200 degrees Kelvin, and, in some embodiments, between about 2500 degrees Kelvin and about 5000 degrees Kelvin, and, in other embodiments, about 2700 or 3500 degrees Kelvin. Also, at least some of the luminaires disclosed herein preferably exhibit an efficacy of at least about 80 lumens per watt, more preferably at least about 100, and most preferably 120 lumens per watt. Additionally, at least some of the luminaires disclosed herein preferably exhibit an overall efficiency (i.e., light extracted out of the waveguide divided by light injected into the waveguide) of at least about 70 percent, preferably, at least about 80 percent, and most preferably, at least about 90 percent. A color rendition index (CRI) of at least about 80 is preferably attained by at least some of the luminaires disclosed herein, with a CRI of at least about 88 being more preferable, and at least about 90 being most preferable. Some luminaires exhibit a CRI of at least about 90 while maintaining a relatively high efficiency. Any desired particular output light distribution, such as a butterfly light distribution, could be achieved, including up and down light distributions or up only or down only distributions, etc.
(49) All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
(50) The use of the terms a and an and the and similar references in the context of describing the embodiments are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., such as) provided herein, is intended merely to better illuminate the disclosure and does not pose a limitation on the scope of the disclosure. No language in the specification should be construed as indicating any element as essential to the practice of the disclosure.
(51) Numerous modifications to the present disclosure will be apparent to those skilled in the art in view of the foregoing description. It should be understood that the illustrated embodiments are exemplary only, and should not be taken as limiting the scope of the disclosure.