Fluid storage tank

Abstract

Stackable frac tanks for storing fluid which include a first tank and a second tank stackable atop of the first tank. A fluid connection device is affixed to the first and second tanks to fluidly connect the first and second tanks together. The stackable frac tanks may include a structural support frame interposed between the first and second tanks.

Claims

1. A fluid storage tank for use in fracking operations comprising: a first tank having first and second ends; a second tank stackable atop of the first tank, the second tank having corresponding first and second ends; the first end of the first tank being connectable in fluid communication with the first end of the second tank via at least two pieces of piping, a first one of the at least two pieces of piping being connectable at a first elevation on the first tank and at a first elevation on the second tank, a second one of the at least two pieces of piping being connectable on the first tank at a second elevation on the first tank that is higher than the first elevation on the first tank and at a second elevation on the second tank that is higher than the first elevation on the second tank; wherein each one of the first and second tanks is insulated, except that no insulation is provided on a roof of the first tank or on a floor of the second tank.

2. The fluid storage tank of claim 1 further comprising a structural support frame interposed between said first and second tanks.

3. The fluid storage tank of claim 1 wherein each one of said at least two pieces of piping comprises a lower elbow connectable to said first tank and an upper elbow connectable to said second tank.

4. The fluid storage tank of claim 3 further comprising a floating flange connected between said lower and said upper elbows.

5. The fluid storage tank of claim 1 wherein said piping comprises four 180 degree bends.

6. The fluid storage tank of claim 1 wherein said first tank comprises a floor sloped from one end to another.

7. The fluid storage tank of claim 6 wherein said first tank further comprises an internal manifold valve bank situated on said first tank floor's lower end.

8. The fluid storage tank of claim 1 wherein said second tank comprises a floor sloped from a center of said floor to said floor's opposed ends.

9. The fluid storage tank of claim 1 wherein said first tank further comprises an internal heat coil.

10. The fluid storage tank of claim 1 wherein said second tank further comprises a manual float level gauge.

11. The fluid storage tank of claim 1 wherein each of said first and second tanks further comprise an electronic level gauge float post.

12. A fluid storage tank as defined in claim 1, wherein the second end of the first tank is connectable in fluid communication with the second end of the second tank via at least two further pieces of piping, a first one of the at least two further pieces of piping being connectable at a first elevation on the first tank and at a first elevation on the second tank, a second one of the at least two further pieces of piping being connectable on the first tank at a second elevation on the first tank that is higher than the first elevation on the first tank and at a second elevation on the second tank that is higher than the first elevation on the second tank.

13. A fluid storage tank as defined in claim 1, wherein the first tank has deeper corrugations and is made from a thicker steel than the second tank.

14. A fluid storage tank as defined in claim 13, wherein the first tank comprises steel, and wherein the second tank comprises 3/16 steel.

15. A fluid storage tank for use in oilfield operations comprising: a first tank; a second tank positioned above the first tank; the first and second tanks being in fluid communication with one another at a first one of their respective ends via at least two pieces of pipe, a first one of the at least two pieces of pipe being positioned higher on both the first and second tanks than a second one of the at least two pieces of pipe to allow for venting of the lower tank; wherein the first and second tanks are in fluid communication with one another at a second one of their respective ends via at least two further pieces of pipe, a first one of the at least two further pieces of pipe being positioned higher on both the first and second tanks than a second one of the at least two further pieces of pipe to allow for venting of the lower tank.

16. A fluid storage tank as defined in claim 15, wherein the first tank has deeper corrugations and is made from a thicker steel than the second tank.

17. A method of using a fluid storage tank in a fracking operation, the method comprising the steps of: providing a first tank and a second tank positioned above the first tank, the first and second tanks being in fluid communication with one another at a first one of their respective ends via at least two pieces of pipe, an upper one of the at least two pieces of pipe being positioned higher on both the first and second tanks than a lower one of the at least two pieces of pipe; filling the first tank with fluid; and as the first tank becomes full, allowing air to vent through the upper one of the at least two pieces of pipe.

18. A method as defined in claim 17, wherein: the step of providing a first tank and a second tank positioned above the first tank further comprises the first and second tanks being in fluid communication with one another at a second one of their respective ends via at least two further pieces of pipe, an upper one of the at least two further pieces of pipe being positioned higher on both the first and second tanks than a lower one of the at least two further pieces of pipe; and the step of allowing air to vent through the upper one of the at least two pieces of pipe further comprises allowing air to vent through the upper one of the at least two further pieces of pipe.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) These and other features of the invention will become more apparent from the following description in which reference is made to the appended drawings and wherein:

(2) FIG. 1 is a perspective view showing a pair of stacked frac tanks according to the invention;

(3) FIG. 2 is a perspective view of a portion the pair of stacked frac tanks shown in FIG. 1;

(4) FIG. 3 is a perspective sectional view showing the interior of the pair of stacked frac tanks shown in FIG. 1;

(5) FIG. 4 is a perspective view from the end, showing the interior of the pair of stacked frac tanks of FIG. 1;

(6) FIG. 5 is an end view of a pair of stacked frac tanks with the fluid connections removed; and

(7) FIG. 6 is a perspective view from the opposite side of FIG. 1

DESCRIPTION OF THE PREFERRED EMBODIMENTS

(8) The preferred embodiment of a pair of stackable frac tanks 100 is shown in FIG. 1. Each tank is insulated and has a floor 11, two opposed sides 12, two opposed ends 14, and a roof 16. Floor 10, opposed sides 12, opposed ends 14 and roof 16 are constructed from corrugated steel. A lower tank 2 has deeper corrugations and is made from steel to support an upper tank 3. Upper tank 3 is made from 3/16 steel to minimize weight. For insulation, two inches of polystyrene insulation is glued to a substrate and clad with a pre-painted 22 gauge metal. The metal is also glued to the styrene. The stacking of two frac tanks (lower tank 2 and upper tank 3) allows for a reduced footprint on location and maximizes the amount of storage that can be hauled on a truck.

(9) The invention comprises a lower tank 2 and an upper tank 3. Lower tank 2 with lower tank skid 1 is transported to a desired location by a truck and placed in position by way of a crane. A hollow structural section support frame 7, is placed over lower tank 2, as best depicted in FIG. 4. Upper tank 3 is hauled to site on removable skid 1 and stacked onto the lower tank 2 using a crane. Once properly positioned relative to one another, upper tank 3 is structurally connected to lower tank 2, preferably by way of standard ISO intermodal locking blocks 8 located in all corners, as best shown in FIG. 2.

(10) Once structurally connected, the upper tank 3 and lower tank 2 are fluidly connected by way of piping 4, which are preferably in the form of 4-10 inch 180 degree bends (two at each end). At each end, one of the bends is set higher to allow for venting of the lower tank 2, and the other is set lower to allow draining of the upper tank 3. Piping 4 includes a lower elbow 39 connected to the lower tank 2 and an upper elbow 41 connected to the upper tank 3. In between the elbows resides a flexible floating flange 40 to allow for play between the lower 39 and upper 41 elbows. The play is necessary as exact alignment of the lower 39 and upper 41 elbows may not easily be achieved in the field. Preferably, to allow for ease of installation, the flange 40 is gasketless.

(11) As best depicted in FIG. 3, the floor 11 of the upper tank 3 is preferably sloped from the center 18 down to its opposed ends 14. The floor 11 of the lower tank 2 is sloped towards the manifold valve bank side 6. Advantageously, the manifold bank 6 allows for a plurality of connections to the lower tank 2. Preferably, the lower tank 2 is equipped with a heat coil 5 in the interior as shown in FIGS. 3 and 4. Heat coil 5 is used to regulate the temperature of the fluid in the stackable frac tanks 100. As mentioned previously, both tanks are insulated. Preferably there is no insulation on the roof 16 of the lower tank 2 or on the floor 11 of the upper tank 3 so that heat from the lower tank can migrate from it to the upper tank.

(12) Referring to FIG. 5, to monitor the fluid levels in the tanks, the upper tank 3 is equipped with a manual float level gauge system 10. Both the lower tank 2 and the upper tank 3 are equipped with an electronic level gauging system 10, preferably an electronic level gauge float post. A cavity 9 in the bottom of the upper tank 3 provides space to accommodate the electronic gauging head on the lower tank 2 when that tank is full. While in use, when the lower tank 2 becomes full, fluid is then pumped into upper tank 3.

(13) The lower tank 2 can be equipped with a folding catwalk 20 at each end to allow access to the connections between the tanks.

(14) It will be appreciated by those skilled in the art that the preferred and alternative embodiments have been described in some detail but that certain modifications may be practiced without departing from the principles of the invention.