Hydrogen/bromine flow battery in which hydrogen is freely exchanged between two cell compartments
11594749 · 2023-02-28
Assignee
Inventors
- Paul Albertus (Washington, DC, US)
- Edward Knudsen (Menio Park, CA, US)
- Michael C. Tucker (Piedmont, CA, US)
- Kyu Taek Cho (Albany, CA, US)
- Adam Z. Weber (Pleasant Hill, CA, US)
Cpc classification
H01M8/20
ELECTRICITY
Y02B90/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M8/04201
ELECTRICITY
H01M8/22
ELECTRICITY
H01M2250/10
ELECTRICITY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01M4/36
ELECTRICITY
H01M8/18
ELECTRICITY
H01M8/22
ELECTRICITY
H01M8/04082
ELECTRICITY
H01M8/20
ELECTRICITY
Abstract
A flow battery system includes a first tank including a hydrogen reactant, a second tank including a bromine electrolyte, and at least one cell including a first electrolyte side operably connected to the first tank and a second electrolyte side operably connected to the second tank. The battery system further includes a direct connection line directly connecting the first tank and the second tank and configured such that the hydrogen reactant passes between the first tank and the second tank.
Claims
1. A flow battery system, comprising: a hydrogen reactant; a first tank including a first portion of the hydrogen reactant; a second tank including a bromine electrolyte; at least one cell including a hydrogen reactant side operably connected to the first tank and a bromine electrolyte side operably connected to the second tank; and a direct connection line directly connecting the first tank and the second tank and configured such that the first portion of the hydrogen reactant moves from the first tank into the direct connection line and a second portion of the hydrogen reactant passes from the direct connection line into the second tank when the first tank has a pressure higher than the second tank.
2. The flow battery system of claim 1, wherein the hydrogen reactant is in gas phase and the bromine electrolyte in the second tank is in a liquid phase.
3. The flow battery system of claim 2, further comprising: a valve operably positioned between the second tank and the bromine electrode side of the at least one cell; and a controller configured to operate the valve such that an electrode in the bromine electrolyte side of the at least one cell is always immersed in the liquid phase bromine electrolyte.
4. The flow battery system of claim 2, wherein the second tank is configured such that the liquid phase bromine electrolyte fills a first portion of a volume of the second tank, and the first portion is equal to or greater than 90% of the volume of the second tank in a charged state of the battery system and in a discharged state of the battery system.
5. The flow battery system of claim 4, wherein the second tank includes a liquid-gas separator configured to float on an upper surface of the bromine electrolyte to separate the first portion from a remaining portion of the tank, the remaining portion of the tank including a third portion of the hydrogen reactant.
6. The flow battery system of claim 5, wherein the liquid-gas separator is selected from the group consisting of a cover, an oil, a bed of floating objects, a flexible head, a flexible internal enclosure, a piston, and a diaphragm.
7. The flow battery system of claim 1, wherein: the bromine electrolyte side of the at least one cell includes a porous separator membrane; and the porous separator membrane is catalytically inactive with respect to the hydrogen reactant.
8. The flow battery system of claim 1, wherein the bromine electrolyte side of the at least one cell and the second tank are formed of materials that are catalytically inactive with respect to the hydrogen reactant.
9. The flow battery system of claim 8, wherein the bromine electrolyte side of the at least one cell and the second tank are formed of materials having an exchange current density of less than 10.sup.−9 amps per square centimeter with respect to the hydrogen reactant.
10. The flow battery system of claim 1, wherein the direct connection line includes a filter or polymer having an enhanced permeation rate for the hydrogen reactant compared to gas phase bromine entrained in the hydrogen reactant; and the filter or polymer is configured such that the gas phase bromine entrained in the hydrogen reactant is separated from the hydrogen reactant.
11. A flow battery system, comprising: a first tank including an hydrogen reactant; a second tank including a bromine electrolyte; at least one cell including an hydrogen reactant side operably connected to the first tank, a bromine electrolyte side operably connected to the second tank, and a separator between the hydrogen reactant side and the bromine electrolyte side configured to enable passage of the hydrogen reactant from the hydrogen reactant side to the bromine electrolyte side within the at least one cell; a valve operably positioned between the second tank and the bromine electrode side of the battery cell; and a controller configured to operate the valve such that an electrode in the bromine electrolyte side of the battery cell is always immersed in liquid phase bromine electrolyte, wherein: the bromine electrolyte side of the at least one cell includes a porous separator membrane; and the porous separator membrane is catalytically inactive with respect to the hydrogen reactant.
12. A flow battery system, comprising: a first tank including an hydrogen reactant; a second tank including a bromine electrolyte; and at least one cell including an hydrogen reactant side operably connected to the first tank, a bromine electrolyte side operably connected to the second tank, and a separator between the hydrogen reactant side and the bromine electrolyte side configured to enable passage of the hydrogen reactant from the hydrogen reactant side to the bromine electrolyte side within the at least one cell, wherein the bromine electrolyte side of the at least one cell includes a porous separator membrane; the porous separator membrane is catalytically inactive with respect to the hydrogen reactant; the second tank is configured such that liquid phase bromine electrolyte fills a first portion of a volume of the second tank; and the first portion is equal to or greater than 90% of the volume of the second tank in a charged state of the battery system and in a discharged state of the battery system.
13. The flow battery system of claim 12, wherein the second tank includes a liquid-gas separator configured to float on an upper surface of the bromine electrolyte to separate the first portion from a remaining portion of the tank, the remaining portion including hydrogen reactant.
14. The flow battery system of claim 13, wherein the liquid-gas separator is selected from the group consisting of a cover, an oil, a bed of floating objects, a flexible head, a flexible internal enclosure, a piston, and a diaphragm.
15. A flow battery system, comprising: a first tank including an hydrogen reactant; a second tank including a bromine electrolyte; at least one cell including an hydrogen reactant side operably connected to the first tank, a bromine electrolyte side operably connected to the second tank, and a separator between the hydrogen reactant side and the bromine electrolyte side configured to enable passage of the hydrogen reactant from the hydrogen reactant side to the bromine electrolyte side within the at least one cell; and a connecting line operably connecting the first tank and the second tank such that a first pressure of H.sub.2 in the first tank is substantially equal to a second pressure of H.sub.2 gas in the second tank, wherein: the bromine electrolyte side of the at least one cell includes a porous separator membrane; the porous separator membrane is catalytically inactive with respect to the hydrogen reactant; the connecting line includes a filter or polymer having an enhanced permeation rate for the hydrogen reactant compared to gas phase bromine entrained in the hydrogen reactant; and the filter or polymer is configured such that the gas phase bromine entrained in the hydrogen reactant is separated from the hydrogen reactant.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(13) For the purposes of promoting an understanding of the principles of the embodiments described herein, reference is now made to the drawings and descriptions in the following written specification. No limitation to the scope of the subject matter is intended by the references. This disclosure also includes any alterations and modifications to the illustrated embodiments and includes further applications of the principles of the described embodiments as would normally occur to one skilled in the art to which this document pertains.
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(15) A supply tank 218 stores an electrolyte solution, which, in the illustrated embodiment, is a liquid hydrogen bromide (Br.sub.2/HBr) solution. The Br.sub.2/HBr solution is delivered through a pump 220 to a Br.sub.2/HBr side of the battery stack 204. In some embodiments, the flow battery system 200 includes a separate coolant loop 222 to cool the Br.sub.2/HBr solution flowing through the battery stack 204. The coolant loop 222 receives solution at an input 224 coupled to a thermostat/valve 226, which either directs the solution through a high temperature radiator 228 or bypasses the radiator 228 to a coolant reservoir 230. Cooled solution is stored in the reservoir 230 for delivery to the battery stack 204 by coolant pump 232 through a coolant DI filter 234. In other embodiments, the Br.sub.2/HBr solution is passed through a radiator for cooling instead of the system including a separate coolant loop 222 to cool the battery stack 204.
(16) As described above, compression of the H.sub.2 gas, in different embodiments, is accomplished in a number of ways, including electrochemical compression or mechanical compression. Electrochemical compression has higher energy efficiency than mechanical compression, but results in the battery stack 204 operating at an elevated pressure.
(17) In some embodiments, a battery management system, for example a controller 236, is used to ensure the efficient operation of the H.sub.2/Br.sub.2 battery system. In particular, the controller 236 is operably connected to the pump 220 and is configured to operate the pump 220 to pump a predetermined flow of H.sub.2 and Br.sub.2/HBr through the battery stack 204 during discharge of the battery stack 204. The predetermined flow is related to the current demanded from the device being supplied with power delivered by the battery stack 204. In some embodiments, the controller 236 is operably connected to a valve 237 and configured to operate the valve 237 to open or close to allow a predetermined quantity of liquid Br.sub.2/HBr into the battery stack 204 to retain a predetermined amount of the liquid Br.sub.2/HBr in the battery cells 202. The controller 236 is implemented with general or specialized programmable processors that execute programmed instructions. The instructions and data required to perform the programmed functions are stored in a memory associated with the controller 236. The processors, memory, and interface circuitry configure the controller 236 to perform the functions and processes described herein. These components can be provided on a printed circuit card or provided as a circuit in an application specific integrated circuit (ASIC). Each of the circuits can be implemented with a separate processor or multiple circuits can be implemented on the same processor. Alternatively, the circuits can be implemented with discrete components or circuits provided in VLSI circuits. Also, the circuits described herein can be implemented with a combination of processors, ASICs, discrete components, or VLSI circuits.
(18) The pressure of the hydrogen in the tank 206, in different embodiments, ranges from several bar to several hundred bar, depending on the desired energy density of the system and the permissible energy for H.sub.2 compression. The composition of the Br.sub.2/HBr electrolyte is chosen based on several factors, including determining the amount of HBr that needs to be present to allow rapid ionic transport within the solution, determining a sufficient amount of Br.sub.2 such that the size of the Br.sub.2/HBr tank is within design limits for the system, and determining the point at which, as the HBr concentration is increased, the conductivity of membranes (typically Nafion) of the flow battery stack 204 falls due to the membrane drying out. In one embodiment, the concentration in the fully charged state is 1M Br.sub.2 in 1M HBr, though higher or lower concentrations are used in other embodiments.
(19) In conventional H.sub.2/Br.sub.2 flow battery systems, the pressure of the H.sub.2 exposed to the H.sub.2 side of the battery cell 202 is reduced through the use of a pressure regulator, such as pressure switch 208, located between the pressurized H.sub.2 tanks and the stack. Reducing the pressure, however, results in loss of the energy of compression. In some embodiments, the pressure is not reduced and the battery cell is operated with a significant pressure differential between the H.sub.2 side and the Br.sub.2 side of the battery cell 202, thereby introducing mechanical stresses to the membrane and other stack components, such as seals.
(20) In some flow battery systems, the bromine species cross over the porous membrane into the hydrogen side of the battery. Crossover of active material can result in decreased charge capacity of the battery since the battery has less active bromine material on the bromine side of the battery cells. One challenge for this implementation of hydrogen balancing is the need to prevent significant quantities of gaseous H.sub.2O, HBr, and Br.sub.2 (or polybromides) from being passed with the H.sub.2 to the H.sub.2 side of the cell during the discharge process, when H.sub.2 is being consumed on the H.sub.2 side of the system. In some embodiments, the system 200 includes a filter or a polymer 240 in the compression line 210. The filters or polymers 240 has an enhanced permeation rate for H.sub.2 compared to water and bromine species, and thereby limiting crossover of species other than H.sub.2.
(21) In the embodiment of
(22) As used herein, the term “direct connection” referring to the connection between the H.sub.2 and Br.sub.2/HBr tanks 206, 218 refers to a pipe or tube connecting the tanks 206, 218 to one another. As discussed in detail below, the direct connection 238 may include components to separate the hydrogen gas from bromine compounds entrained in the gas, for example membranes, filters, polymers, or riser pipes. However, the direct connection 238 does not travel through the battery stack 204 or coolant loop 222.
(23) In some embodiments, the system 200 includes a filter or a polymer 242 in the connection line 238. The filter or polymer 242 may, in some embodiments, be similar to the filter or polymer 240 discussed above. The filter or polymer 242 separates the bromine species from the hydrogen travelling between the liquid tank 218 and the gas tank 206 to reduce losses of bromine material in the liquid tank 218.
(24) In some embodiments, in addition to or as an alternative to the filter or polymer 242, the Br.sub.2/HBr liquid storage tank 218 includes a cover 244 configured to separate the liquid 246 in the Br.sub.2/HBr tank from the gas 248 present in the tank. In particular embodiments, the cover 244 is configured as a continuous form, similar to a pool cover, and is made of a compatible sheet, floating oil, paraffin, or other suitable material. In other embodiments, the cover 244 is composed of a bed of floating objects, for example hollow polytetrafluoroethylene (also referred to as PTFE or Teflon®) spheres. In further embodiments, in addition to or as an alternative to the filter or polymers or the cover, the Br.sub.2/HBr tank 218 includes a skinny riser pipe that goes up to a “T” connection for the H.sub.2 flow. The skinny riser pipe produces a diffusion barrier to the transport of H.sub.2O, HBr, and Br.sub.2, while allowing the flow of H.sub.2 gas from the Br.sub.2/HBr tank 218 to the H.sub.2 tank 206.
(25) In one embodiment, in place of or in addition to the direct connection 238, the compressed H.sub.2 gas tank 206 is connected to the liquid Br.sub.2/HBr tank 218 through the battery stack 204.
(26) The embodiment of
(27) H.sub.2 gas on the Br.sub.2 side of the cell is thermodynamically favored to react with the Br.sub.2, either in a surface-catalyzed reaction or in a homogeneous reaction. However, as described in detail below, the slow kinetics of the H.sub.2 reaction generally prevent the reaction from taking place except at elevated temperatures or in the presence of a catalyst such as platinum.
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(30) Reacting H.sub.2 is the kinetically limiting step in the reaction of H.sub.2 and Br.sub.2, and the kinetics of H.sub.2 evolution are similar to those for H.sub.2 oxidation. Since the hydrogen and bromine components are mixed together in the bromine side of the battery system, in some embodiments, the bromine side of the cell, including the electrodes, porous medium, tanks, pipes, and other components, is designed to avoid materials that catalyze the reaction of H.sub.2 and Br.sub.2. In particular, platinum and platinum-based alloys, as well as any of the elements or alloys of the elements with an exchange current greater than approximately 10.sup.−9 A/cm.sup.2 (shown, for example, by line 412 in
(31) While carbon is generally catalytically inactive towards hydrogen evolution and proton reduction reactions, the high surface area of carbon electrode surfaces can, in some instances, enhance the reaction of the hydrogen reaction simply through the larger surface area of the carbon. Therefore, in some embodiments, the battery cell is configured such that exposure of the carbon electrode on the Br.sub.2 side of the battery cell to the hydrogen gas is reduced or eliminated. In one embodiment, illustrated in
(32) In some instances, Br.sub.2 electrodes 504 may be exposed to H.sub.2 gas directly if liquids are allowed to drain out of the stack when the system is not in use. In one embodiment according to the disclosure, liquids are maintained in the stack through the use of a valve, for example valve 237, that prevents draining of the stack, even when the battery is not in use. In another embodiment, a sensor 516 is connected to the battery system controller, for example controller 236, to monitor the liquid level in the stack and the valve 237 is operated by the controller 236 to prevent the liquid level from falling to a point at which the Br.sub.2 electrode 504 is exposed to gaseous H.sub.2. Avoiding exposure of the electrode on the bromine side of the battery cell reduces reaction of the hydrogen and bromine, thereby reducing parasitic energy losses in a similar manner as described above.
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(35) The H.sub.2/Br.sub.2 cell was cycled at 300 mA/cm.sup.2, and all other aspects of the two cell setups were the same. In the experiment in which the exhaust gas is vented, a small amount of bromine species (including bromide ion, polybromides, and possibly molecular bromine) crosses through the cell membrane from the cathode and is released to the atmosphere. This loss of bromine from the system appears as a slow decay of capacity in line 704 of
(36) In the second case, the anode exhaust is passed through the Br.sub.2/HBr tank before being vented. This transfer allows re-capture of the liquid water and some crossed-over bromine that is dissolved in the liquid phase of the anode exhaust. The vapor pressure of bromine in the gas headspace of the tank can be significant, especially at high states-of-charge, when the bromine concentration in the liquid is high and dark bromine gas is visible in the headspace. The bromine vapor is entrained in the anode exhaust gas flow, and vented to the atmosphere. This significant loss of bromine from the system results in rapid degradation of the capacity, as shown by line 708 of
(37) Furthermore, the energy efficiency of the two scenarios is very similar. If hydrogen caused a mixed potential on the cathode side (indicating the H.sub.2 was reacting), it would appear in
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(39) As can be determined from
(40) While the disclosure describes an H.sub.2/Br.sub.2 flow battery, the disclosure is applicable to the wide class of flow battery systems that depend on active materials being transported into electrodes at sufficiently high rates.
(41) It will be appreciated that variants of the above-described and other features and functions, or alternatives thereof, may be desirably combined into many other different systems, applications or methods. Various presently unforeseen or unanticipated alternatives, modifications, variations or improvements may be subsequently made by those skilled in the art that are also intended to be encompassed by the foregoing disclosure.