TIRE RASP BLADE
20180369942 ยท 2018-12-27
Assignee
Inventors
Cpc classification
International classification
Abstract
A tire rasp blade for a buffing machine including least three arc segments of buffing leading edges with coarse and fine pitches with variable segment angles are arranged in between the terminal ends, to form arcuate working end with a working end angle. The first arc segment is defined by a coarse pitch and is arranged at one terminal end followed by an arrangement of second and third arc segments that are defined by an incremental fine pitch.
Claims
1. A tire rasp blade for a buffing machine comprising: a planar body with terminal ends; and at least three arc segments of buffing leading edges with coarse and fine pitches, said arc segments are with variable segment angles and arranged in between the terminal ends, to form an arcuate working end with a working end angle, and the first arc segment is defined by a coarse pitch and is arranged at one terminal end followed by an arrangement of second and third arc segments that are defined by an incremental fine pitch.
2. The rasp blade as claimed in claim 1, wherein the pitch of the buffing leading edges of the first arc segment is in the range of 8-11 mm, the second arc segment in the range of 7-10 mm and third arc segment in the range of 6-9 mm.
3. The tire rasp blade as claimed in claim 1, wherein the segment angle of the first arc segment is in the range of 10-35 degrees, preferably 20-30, the segment angle of the second arc segment is the range of 20-40, preferably 30-40 degrees and the segment angle of the third arc segment is in the range of 10-35 degrees, preferably 20-30 degrees.
4. The rasp blade as claimed in claim 1, wherein the working end angle of the arcuate working end is in the range of 60-90 degrees.
5. The tire rasp blade as claimed in claim 1, wherein the first, second and third arc segments are disposed with a pitch angle in the range of 2-7.
6. The tire rasp blade as claimed in claim 1, wherein the first, second and third arc segments are disposed with buffing leading edge angles in the range of 45-55, 40-50 and 35-45, respectively.
7. The rasp blade as claimed in claim 1, wherein the pitch and the buffing leading edge angles are constant within the arc segments.
8. The rasp blade as claimed in claim 1, wherein the sum of the buffing leading edge angles of the arc segments is equal to the working end angle.
9. The tire rasp blade as claimed in claim 1, wherein the radius of the third arc segment is greater than the radii of the first and second arc segments and the radius of the second arc segment is greater than the radius of the first arc segment.
10. The tire rasp blade as claimed in claim 9, wherein the variable radii of the first, second and third arc segments is the range of 0.25 to 0.50 mm.
11. The rasp blade as claimed in claim 1, wherein the buffing leading edges with fine and coarse pitches are arranged alternately between the terminal ends.
12. The tire rasp blade as claimed in claim 1, wherein at least two arc segments of buffing leading edges with coarse and fine pitch, having variable radii and segment angles are arranged in between the terminal ends.
13. The tire rasp blade as claimed in claim 12, wherein the radius of the second arc segment is greater than the radius of the first arc segment.
14. The tire rasp blade as claimed in claim 12, wherein the variable radii is in the range of 0.10 to 0.50 mm.
15. The tire rasp blade as claimed in claim 12, wherein the segment angle of the first arc segment is in the range of 10-45, preferably 30-40 and the segment angle of the second arc segment is the range of 35-90, preferably 60-70.
16. The rasp blade as claimed in claim 2, wherein the pitch and the buffing leading edge angles are constant within the arc segments.
17. The rasp blade as claimed in claim 3, wherein the pitch and the buffing leading edge angles are constant within the arc segments.
18. The rasp blade as claimed in claim 4, wherein the pitch and the buffing leading edge angles are constant within the arc segments.
19. The rasp blade as claimed in claim 5, wherein the pitch and the buffing leading edge angles are constant within the arc segments.
20. The rasp blade as claimed in claim 6, wherein the pitch and the buffing leading edge angles are constant within the arc segments.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The novel features of the present invention are set forth in the appended claims. However, the preferred embodiments together with objects and advantages are best understood by reference to the following description taken in connection with the accompanying drawings in which:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] Tire rasp blades are generally mounted radially along the circumference of a rotatable rasp hub of a buffing machine, in the direction of hub rotation (clockwise and counter clockwise directions), so that the rasp blades render an oscillating, side-to-side action as the hub rotates during the buffing of tires, which is known in the art.
[0031] The preferred embodiments of the tire rasp blade of the present invention are now described by referring to the exemplary drawings.
[0032] The tire rasp blade, generally designated as 100 of the present invention, is as illustratively shown in
[0033] A plurality of such tire rasp blades can be arranged about the axis of a selected hub assembly, in which the rasp blades are to be incorporated to rotate and abrade the surface of a tire in a desired manner. In this exemplary aspect, the rasp blade 100 is shown for use in a hub with a diameter of 9 (inches). It is well within the purview of this invention to here that rasp blades of the present invention can be suitably adapted for use in the hub assemblies with other suitable diameters such as 10.5 and 11.5.
[0034] A body 101of the rasp blade 100 is generally planar with terminal ends namely, the right terminal end 102a and the left terminal end 102b, as shown in
[0035] The rasp blade 100, which is arranged in the hub assembly, is configured to rotate both in clockwise and counter clockwise directions. Accordingly, a desired terminal end 102a or 102b of the rasp blade 100 is permitted, alternately, to contact the tire surface, during the course of operations.
[0036] A working end 105 of the body 101 is formed to extend peripherally from the terminal ends 102a and 102b with an arcuate configuration. The working end 105 is defined by a plurality of cutouts or openings which are smaller and larger in diameters thereby forming corresponding buffing leading edges 106a, 106b and 106c. The buffing leading buffing edges with smaller diameter larger diameter are arranged alternately along the working end 105 and the leading buffing edges the working end are twisted away from the surface of the planar body 101, as shown in
[0037] In an exemplary aspect as shown in
[0038] The working end 105, which is arranged between the terminal ends 102a and 102b of the of the body 101, is segmented into at least first, second and third arc segments. It is understood here that number three arc segments are shown to illustratively describe the preferred embodiments of tire rasp blade of the present invention. It is however, understood here that the total number of arc segments can be suitably varied considering the various end user requirements such as buffing of off-the-road tires, truck tires and passenger vehicle tires, in order to balance the requirements of rate of removal of carcass from the used tires and the formation of surface texture for consequential retreading.
[0039] Now, by specifically referring to
[0040] In an embodiment as shown in
[0041] The pitch in this context refers to the separation between a feature of a cutout formation and the equivalent feature of the next adjacent cutout formation along the arcuate working end of the tyre rasp blade. The pitch (d1) as shown here for an exemplary rasp blade of 9 diameter, which is not a limiting factor. In other words, the buffing leading edges in the first arc segment are arranged in a substantially distant configuration so as to render a coarse pitch to the buffing leading edge of this segment. Whenever, this first arc segment comes into contact with the tire during the course of buffing operations, the removal rate of the carcass of the tire is increased.
[0042] A radius (r1) as shown in
[0043] Considering the exemplary angle of extent of the rasp blade ad 90, the first arc segment is defined with an angle in the range of 10-35, preferably 20-30 and most preferably 28. The first arc segment with such preferred segment angles having a coarse pitch facilitate the enhanced removal of carcass from the tire, prior to the texturing of the surface.
[0044] A buffing leading edge angle (1) in the range of 45-55, preferably about 47 is formed between top portion of the buffing leading edge and bottom portion of the bottom edge of the cutout of the larger diameter, as exemplarily shown in
[0045] Now, by specifically referring to
[0046] In other words, the leading edges in second arc segment are arranged in a closer configuration as compared to the preceding first arc segment, so as to render a fine pitch to the buffing leading edges of this segment. Accordingly, whenever this second arc segment comes into contact with the tire during the course of buffing operations, the removal rate of the carcass of the tire is substantially reduced and the corresponding enhancement of fine surface texture is facilitated. The second arc segment is arranged to an angle in the range of 20-40, preferably 30-40 degrees and most preferably at about 36 as measured from the indicative base lines 104b to the base line 104c. This angular arrangement of the second arc segment with a fine pitch arrangement facilitates the texturing of the surface tyre, which is subjected to the coarse operations.
[0047] A buffing leading edge angle (2) in the range of 40-50, preferably about 45 is formed between top portion of the buffing leading edge and bottom edge of the cutout of the larger diameter, as exemplarily shown in
[0048] A radius (r2) is formed between the centre point 107 and the working end (leading edges) of the second arc segment as shown in
[0049] Now, by specifically referring to
[0050] The cutouts 29-41 are arranged adjacent to each other with a pitch (d3), which is provided with a finer pitch as compared to the preceding second arc segment as exemplarily shown in
[0051] A buffing leading edge angle (3) in the range of 35-45, preferably of about 42 is formed between top portion of the leading edge and the bottom edge of the cutout of the larger diameter, as exemplarily shown in
[0052] A radius (r3) is formed between the centre point 107 and the working end (leading edges) of the third arc segment as shown in
[0053] In an aspect of the present invention, the radius r3 of the rasp blade 100 is greater than the radius r2 and r1 and the radius r2 is greater than r1. The variable radii of the first, second and third arc segments is the range of 0.25 to 0.50 mm. Therefore, in the tire rasp blade of the present invention the first, second and third arc segments are disposed with a variable radii. The adoption of arc segments of different radii, facilitates a progressive texturing of the surface of the tire and rate of removal is controlled, while the rasp blade is rotated either in clockwise or counter clockwise directions. In other words, the cutting radius cutting radius of the more closely spaced buffing leading edges is larger than the cutting radius of the buffing leading edges with coarse pitch, so that the buffing leading edges with a finer pitch will be the last to contact the surface of the surface to provide an enhanced surface texture.
[0054] Accordingly, the present invention provides a tire rasp blade for a buffing machine including a planar body 101 with terminal ends 102a and 102b. The planar body 101 is defined by at least three arc segments of buffing leading edges 106a, 106b and 106c having coarse and fine pitches. The arc segments are defined by variable segment angles, to form an arcuate working end with a working end angles. The first arc segment is defined by a coarse pitch and is arranged at one terminal end 102a followed by an arrangement of second and third arc segments that are defined by an incremental fine pitch.
[0055] In yet another aspect of the present invention the first, second and third arc segments are disposed with a pitch angle in the range of 2-7.
[0056] In further aspect of the present invention the pitch and the buffing leading edge angles are maintained as constant within the respective arc segments. The sum of the buffing leading edge angles of the arc segments is equal to the working end angle.
[0057] It is however understood that this ratio of segment angles of the first, second and third arc segments can be suitably varied whenever there is a change in the number of segments or with same number of indicate segments (3). For instance, a combination of coarse, fine, finer and finest segments can also be formed in the 1:1.3:0.5:0.5. This ratio can be suitably modified for rasp blades with 10.5 and 11.5. This ratio can also be varied for rasp blades of 10.5 and 11.5.
[0058] In an exemplary aspect as shown in
[0059] As shown in
[0060] The typical dimensions for the tire rasp blade of 9 diameter as shown in
TABLE-US-00001 TABLE 1 CUTOUT CUTOUT SEGMENTANGLE PITCH CIRCLE No. DIAMETER A1 A2 A3 RADIUS c 1 6.84 0 111.73 2 2.52 3 114.05 3 6.84 5 111.73 4 2.52 8 114.05 5 6.84 10 111.73 6 2.52 13 114.05 7 6.84 15 111.73 8 2.52 18 114.05 9 6.84 20 111.73 10 2.52 23 114.05 11 6.84 25 111.73 12 2.52 28 0 114.05 13 6.00 2 111.91 14 2.52 5 114.17 15 6.00 7 111.91 16 2.62 9 114.17 17 6.00 11 111.91 18 2.52 14 114.17 19 6.00 16 111.91 20 2.52 18 114.17 21 6.00 20 111.91 22 2.52 23 114.17 23 6.00 25 111.91 24 2.52 27 114.17 25 6.00 29 111.91 26 2.52 32 114.17 27 6.00 34 111.91 28 2.52 36 0 114.17 29 5.28 2 112.23 30 2.52 4 114.30 31 5.28 6 112.23 32 2.52 8 114.30 33 5.28 10 112.23 34 2.52 12 114.30 35 5.28 14 112.23 36 2.52 16 114.30 37 5.28 18 112.23 38 2.52 20 114.30 39 5.28 22 112.23 40 2.52 24 114.30 41 5.28 26 112.23
[0061] It is therefore, evident from the Table 1, that the cutout diameter remains constant for the buffing leading edge in the respective segments resulting in a uniform pitch in that particular segment. The buffing leading edges of the first arc segment is in the range of 0-28, for the second arc segment in the range of 0-36 degrees and for the third arc segment the buffing leading edges are in the range of 0-26. The pitch circle radius as observed from the Table 1, indicates that the buffing leading edges of the rasp blade segments vary according to rasp blade segments. The buffing leading edge of the second arc segment has radius greater than the first arc segment and the radius of the third arc segment leading edge is greater than the second arc segment. This combination of segments render not only an enhanced rate of removal of the carcass of the tire surface but also provide a fine surface texture. The dimensions as indicated in Table 1 are intended to be illustrative only and not limiting on the scope of the invention.
[0062] In yet another aspect of the present invention, the tire rasp blade with at least two arc segments of buffing leading edges with coarse and fine pitch, having variable radii and segment angles are arranged in between the terminal ends, as shown in
[0063] A working end 105 of the body 101 is formed to extend peripherally from the terminal ends 102a and 102b with an arcuate configuration. The working end 105 is defined by a plurality of cutouts or openings which are smaller and larger in diameters thereby forming corresponding buffing leading edges 106a and 106b. The buffing leading buffing edges with smaller diameter larger diameter are arranged alternately along the working end 105 and the leading buffing edges the working end are twisted away from the surface of the planar body 101, as shown in
[0064] In an exemplary aspect as shown in
[0065] A first arc segment is arranged to extend from the terminal end 102a, where the first arc segment is defined by the cutouts or openings 1-19 having larger and smaller diameters to form the leading edges 106a. The cutouts 1-19 are arranged adjacent to each other to form a coarse pitch. A radius (r1) is formed between the centre point 107 and the working end (buffing leading edges of the first arc segment) 106a and this radius (r1) is substantially constant across the first arc segment, commencing from the terminal end 102a of the body 101.
[0066] Segment angle of the first arc segment is in the range of 10-45, preferably 30-40. Considering the exemplary angle of extent of the rasp blade as shown in
[0067] A second arc segment is arranged to follow the first arc segment, which is formed from the cutouts 20-37 having the cutouts with smaller and bigger diameters and with resultant buffing leading edges 106b. The cutouts 20-37 are arranged adjacent to each other with a desired fine pitch. In other words, the leading edges in second arc segment are arranged in a closer configuration as compared to the preceding first arc segment, so as to render a fine pitch to the buffing leading edges of this segment. Accordingly, whenever this second arc segment comes into contact with the tire during the course of buffing operations, the removal rate of the carcass of the tire is substantially reduced and the corresponding enhancement of fine surface texture is facilitated. The second arc segment is arranged to an angle in the range of 35-90, preferably 60-70 and most preferably at about 45 as measured from the indicative base lines 104b to the base line 104c. This angular arrangement of the second arc segment with a fine pitch arrangement facilitates the texturing of the surface tyre, which is subjected to the coarse operations.
[0068] A suitable buffing leading edge angle is formed between top portion of the buffing leading edge and bottom edge of the cutout of the larger diameter of the second segment.
[0069] A radius (r2) is formed between the centre point 107 and the working end (leading edges) of the second arc segment as shown in
[0070] In yet another aspect of the present invention, the radius of the second arc segment is greater than the radius of the first arc segment. The variable radii of the first and segments is in the range of 0.10 to 0.50 mm.
Advantages
[0071] The tire rasp blade of the present invention facilitates an enhanced rate of removal of carcass while maintaining the fine texture.
[0072] The functions of buffing leading edges (teeth) with coarse and fine pitches are performed by a single set of rasp blade sections arranged at 360 degrees.
[0073] The variable coarse and pitch segments of the working end of the rasp blade of the present invention facilitate reduction in heat generation during buffing operations.
[0074] The rasp blade of the present invention is with constant buffing leading edge height and variable pitch.
[0075] The foregoing description of the tire rasp blade of the present invention are illustrative and explanatory thereof, and various changes in the size and shape of hubs and configurations, and differing materials, as well as changes in the details of the illustrated embodiments may be made without departing from the spirit of the invention. All such modifications and changes are intended to be covered by the appended claims.