SUPPORT ELEMENT, IN PARTICULAR STATOR SUPPORT ELEMENT AND/OR ROTOR SUPPORT ELEMENT, SYSTEM OF SUPPORT ELEMENTS, GENERATOR SUPPORT, GENERATOR, GENERATOR SUPPORT SYSTEM, NACELLE OF A WIND TURBINE, WIND TURBINE AND METHOD FOR ASSEMBLING A GENERATOR SUPPORT SYSTEM
20180375407 ยท 2018-12-27
Inventors
Cpc classification
H02K2213/12
ELECTRICITY
H02K15/028
ELECTRICITY
F03D15/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/1838
ELECTRICITY
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F03D15/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided a support element for a support of a ring generator, in particular a stator support element for a stator support of a ring generator, and/or a rotor support element for a rotor support of a ring generator, wherein, to form the support, a number of support elements are assembled over a generator surface and which support is designed with an outer-circumferential supporting ring for the attachment of a winding and with an inner-circumferential supporting flange for the attachment of a pin for connection to a bed plate. It is provided that the support element has:a first leg, which is assigned to a first sector of an area of the generator surface and is designed for the assembly of the supporting ring,a second leg, which is assigned to a second sector of an area of the generator surface and is designed for the assembly of the supporting ring,the first leg and the second leg adjoining, in particular integrally adjoining, a seat flange that extends over the entire inner circumference and is designed for the assembly of the supporting flange.
Claims
1. A support element for forming a support of a ring generator, the support element comprising: an outer-circumferential supporting ring for attachment of a winding, an inner-circumferential supporting flange for linking up with a pin for connection to a bed plate, a first leg that is assigned to a first sector of an area of the generator surface and is designed for assembly of a supporting ring, and a second leg that is assigned to a second sector of an area of the generator surface and is designed for the assembly of the supporting ring, the first leg and the second leg adjoining a seat flange that extends over the entire inner circumference and is designed for the assembly of the supporting flange.
2. The support element as claimed in claim 1, wherein the support element is a stator support element for forming a stator support, wherein to form the stator support, a plurality of stator support elements are assembled over a generator surface.
3. The support element as claimed in claim 2 wherein: the first leg has a first radially extending stator supporting arm and a first stator supporting ring segment that extends over the outer circumference and is coupled to the first stator supporting arm for forming the supporting ring, the second leg has a second radially extending stator supporting arm and a second stator supporting ring segment that extends over the outer circumference and is coupled to the second stator supporting arm for forming the supporting ring, and the supporting ring is to be formed with a turned arrangement of various stator support elements, and consequently with a circumferential offset of various stator supporting ring segments.
4. The support element as claimed in claim 2, wherein: the first stator supporting arm and the second stator supporting arm integrally adjoin the seat flange that extends over the entire inner circumference, the seat flange fully circumferentially surrounding an opening that serves for receiving the receiving pin along a centering axis, and the seat flange for forming the inner-circumferential supporting flange is to be arranged with a plurality of seat flanges along the centering axis, while the supporting flange is to be formed with an axial offset of the plurality of seat flanges along the centering axis.
5. The support element as claimed in claim 4, wherein the seat flange has a centering shoulder is designed to center the seat flange of the stator support element on another, neighboring seat flange of the plurality of seat flanges that is axially offset along the centering axis for forming the stator supporting flange.
6. The support element as claimed in claim 5, wherein the centering shoulder is formed with a centering step that extends circumferentially along the seat flange and has a centering shoulder surface that extends circumferentially and along the centering axis and also a first and second circumferentially and radially extending end stop surface adjoining thereto.
7. The support element as claimed in claim 2, wherein the first sector of an area of the generator surface for forming the supporting ring with the first leg and the second sector of an area of the generator surface for forming the supporting ring with the second leg lie opposite one another in a vertical angle arrangement.
8. The support element as claimed in claim 2, wherein the first stator supporting arm and a second stator supporting arm lie diametrically opposite one another.
9. The support element as claimed in claim 2, wherein the first stator supporting arm and a second stator supporting arm are a flat part covering the first and second sectors of an area.
10. The support element as claimed in claim 2, wherein the first and second stator supporting arms are adjoined by a stator supporting ring segment that is a bordering frame and T-shaped in cross section.
11. The support element as claimed in claim 2, wherein the seat flange has circumferentially arranged first openings for receiving mounting screws that are configured for attachment and removal, and has circumferentially arranged second openings for receiving operating screws that are configured for attachment and retention.
12. The support element as claimed in claim 1, wherein the support element is a rotor support element for forming a rotor support, wherein to form the rotor support, a plurality of rotor support elements are assembled over a generator surface.
13. The support element as claimed in claim 12, wherein the first leg has a first radially extending rotor supporting arm and a first rotor supporting ring segment that extends over the outer circumference and is coupled to the first rotor supporting arm for forming the supporting ring, wherein: the second leg has a second radially extending rotor supporting arm and a second rotor supporting ring segment that extends over the outer circumference and is coupled to the second rotor supporting arm for forming the supporting ring, and the supporting ring is to be formed with a turned arrangement of rotor support elements, and consequently with a circumferential offset of first and second rotor supporting ring segments.
14. The support element as claimed in claim 12, wherein: the first rotor supporting arm and the second rotor supporting arm integrally adjoin the seat flange that extends over the entire inner circumference, the seat flange fully circumferentially surrounding an opening that serves for receiving the receiving pin along a centering axis, and the seat flange for forming the inner-circumferential rotor supporting flange is to be arranged with a plurality of seat flanges along the centering axis, while the rotor supporting flange is to be formed with an axial offset of the plurality of seat flanges along the centering axis.
15. The support element as claimed in claim 14, wherein the seat flange has a centering shoulder is designed to center the seat flange of the support element on another, neighboring seat flange of the plurality of seat flanges that is axially offset along the centering axis for forming the rotor supporting flange.
16. The rotor support element as claimed in claim 15, wherein the centering shoulder is formed with a circumferentially extending centering step that has a centering shoulder surface that extends circumferentially and along the centering axis and also a first and second circumferentially and radially extending end stop surface adjoining thereto.
17. The support element as claimed in claim 12, wherein the first sector of an area of the generator surface for forming the supporting ring with the first leg and the second sector of an area of the generator surface for forming the supporting ring with the second leg lie opposite one another in a vertical angle arrangement.
18. The support element as claimed in claim 12, wherein a first rotor supporting arm and a second rotor supporting arm lie diametrically opposite one another.
19. The support element as claimed in claim 12, wherein a first rotor supporting arm and a second rotor supporting arm are a flat part covering the first and second sectors of an area.
20. The support element as claimed in claim 12, wherein the first and second rotor supporting arms are adjoined by a supporting ring segment that is a bordering frame and L-shaped in cross section.
21. The support element as claimed in claim 12, wherein the rotor seat flange has circumferentially arranged: first openings for receiving mounting screws that are configured for attachment and removal again, and second openings for receiving operating screws that are configured for attachment and retention.
22. (canceled)
23. The support element as claimed in claim 12, wherein each of the rotor support elements can be removed from each other and attached again with an electrical generator function of its own.
24. A generator support comprising a stator support and a rotor support as claimed in claim 12, wherein the rotor support circumferentially surrounds the stator support.
25. A generator support comprising: at least two, three or four stator supports, or at least two, three or four rotor supports, or at least two, three or four stator supports and at least two, three or four rotor supports.
26. A ring generator of a synchronous generator, comprising a generator support as claimed in claim 24, the stator support carrying a stator winding with a plurality of stator pole packs, and the rotor support carrying a rotor winding with a plurality of rotor pole packs.
27. The generator as claimed in claim 26, wherein each of the rotor support elements is designed with an electrical connection of its own.
28. The generator as claimed in claim 26, wherein: for an operational generator function of its own, to each of the stator support elements with a stator winding and/or to each of the rotor support elements with a rotor winding there is respectively connected a rectifier, a DC conductor, an inverter and a transformer, for forming in each case an own operational connection to a power supply connection for the own operational generator function.
29. A generator supporting system with a generator as claimed in claim 26, comprising: a bed plate with a receiving pin for supporting the stator, the stator support being attached to the receiving pin by the stator supporting flange that is formed by stator seat flanges, and a journal for the attachment of a rotor hub, the rotor support being attached to the rotor hub by the rotor supporting flange that is formed by means of rotor seat flanges.
30. The generator supporting system as claimed in claim 29, wherein the stator supporting flange formed by the stator seat flanges is flanged-in at both end faces of the stator supporting flange, directly between the receiving pin and the journal, wherein the journal is connected in a continuous manner by way of the stator supporting flange to the receiving pin of the bed plate.
31. The generator supporting system as claimed in claim 29, wherein the stator supporting flange formed by the stator seat flanges is fitted directly on the receiving pin and securely surrounds the receiving pin of the bed plate, and the rotor supporting flange formed by the rotor seat flanges is attached indirectly to the rotor hub and surrounds the journal in a freely rotatable manner.
32. A nacelle of a wind turbine comprising a rear nacelle casing and with a generator supporting system as claimed in claim 29 and a rotor comprising the rotor hub as a continuation of the rear nacelle casing.
33. The nacelle as claimed in claim 32, wherein the generator supporting system with the generator is surrounded by the nacelle casing and the rotor hub.
34. The nacelle as claimed in claim 32, wherein the generator supporting system is surrounded by the nacelle casing, the generator protruding between the rotor hub and the rear nacelle casing.
35. A wind turbine comprising: a tower with a top flange, and a nacelle with a generator supporting system as claimed in claim 29, the bed plate being connected to the top flange and the nacelle having a rear nacelle casing, and a rotor comprising a rotor hub as a continuation of the rear nacelle casing.
36. The wind turbine as claimed in claim 35, wherein the wind turbine is a gearless wind turbine, and wherein the generator is a synchronous generator as a slow runner and a ring generator.
37-38. (canceled)
39. The support element as claimed in claim 1, wherein the first leg and the second leg integrally adjoining the seat flange.
40. The support element as claimed in claim 1, wherein the support element is assembled with a plurality of support elements to form the support of the ring generator.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0090] Further advantages, features and details of the invention emerge from the following description of the preferred exemplary embodiments and on the basis of the drawings, in which specifically:
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DETAILED DESCRIPTION
[0110]
[0111] Also shown on the rotor hub is a so-called spinner casing 106, which is directed as intended into the wind. The region of the spinner casing 106 is also referred to as the front part of the nacelle 101 or the front nacelle casing. To this extent, the nacelle 101 is divided in principle between a front region of the spinner casing 106, the rotor hub 109 and a rear region of the rear nacelle casing 107. In the region where the rotor blades 108 are attached, a rotor blade root is attached to a blade flange bearing 105, which holds a rotor blade 108 in a way that is indicated more specifically in
[0112] The tower 102 has a top flange 104, onto which a bed plate 14 indicated more specifically in
[0113] Not shown in detail in
[0114]
[0115] A generator supporting system 5 has a journal 12, a receiving pin 11 and a bed plate 14 on the top flange 104 of the tower 102. Also depicted are a cylindrical roller bearing 112, a rear bearing cover 113 and an azimuth bearing arrangement with an azimuth motor 115, an azimuth gear mechanism 116, an azimuth bearing 117 and also the aforementioned tower 102 with the aforementioned top flange 104.
[0116] The nacelle 101 additionally has a central lubricating system 126, approach lighting 127 and a combined wind sensor 128. An electric chain hoist 129 allows equipment to be transported into the nacelle 101 or out from it through a load hatch 125 below; the electric chain hoist has a load-bearing capacity of for example 250 kilograms.
[0117] One of the ways in which the nacelle 101 can be accessed is via the tower 102, that is to say by way of an entry ladder 132, which reaches from the tower 102 to the nacelle 101. For this purpose, an entry hatch that is not indicated any more specifically is provided through the top flange 104 of the tower 102.
[0118] For ventilating the nacelle 101, it has a nacelle fan 130 and a passive tail fan 131.
[0119] The journal, receiving pin and bed plate 10, 11, 14 serve as a generator supporting system for receiving and supporting a generator 1 that is explained in more detail below. The generator 1 is designed in the present case as a ring generator in the form of a slow running synchronous generator. The rotor 2 of the generator 1 may be fixed in relation to the stator by means of an electromagnetic brake caliper 131 and an arresting means 133; for example to fix the rotor 3 in relation to the stator 2 for servicing purposes.
[0120] The generator 1 shown in
[0121] The generator supporting system 5 is in the present case of a hollow design and is arranged along a center axis M. The center axis M to this extent forms an axis of rotation for the rotor 3 and a central axis for the journal 12, the receiving pin 11 and the bed plate 14 Also provided in the receiving pin is an insert 135 with a blower 136 in the receiving pin 11. The blower 136 can consequently move the air into the interior space of the generator supporting system 5 comprising the bed plate 14, the receiving pin 11 and the journal 12.
[0122] The generator supporting system 5 with the generator 1 is shown as a supporting system 10 with the generator 1 on the bed plate 14 with the receiving pin 11 and the journal 12. The rotor hub 109 mounted on the journal 12 is in this case depicted with the blade flange bearings 105 for the rotor blades 108 of the rotor.
[0123] It can also be seen that the generator 1 with the rotor 3 and the stator 2 is shown with the assigned stator support 2A and rotor support 3A. Each of the supports 2A, 3A is formed with a number of stator support elements 2A.1, 2A.2, 2A.3 or rotor support elements 3A.1, 3A.2, 3A.3 that are shown more specifically in
[0124] Specifically,
[0125] As can be seen from
[0126] As far as the stator support 2A is concerned, this is explained in more detail specifically on the basis of the sequence of
[0127] The placing of the stator support 2A of the stator 2 into the rotor support 3A of the rotor 3 for forming the generator support 1A for a generator 1 is shown in
[0128] The generator support 1A thus formed is flanged according to
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[0130] Each of the stator support elements 2A.1, 2A.2, 2A.3, and by analogy the rotor support elements 3A.1, 3A.2, 3A.3, is consequently obtained as follows.
[0131] The stator support element 2A.1, 2A.2, 2A.3 shown in
[0132] The stator support element 2A.1, 2A.2, 2A.3 then partially depicted in
[0133] a first stator leg 2S1, which a first sector of an area which is assigned to a previously explained generator surface, the sector of an area being formed essentially by the outer bordering of the first leg 2S1. The first stator leg 2S1 is designed for the assembly of the stator supporting ring 20. Furthermore, the stator support element has a second stator leg 2S2, which is only partially shown in
[0134] In order to assemble the stator supporting ring 20 as explained, thus in the present case each of the stator support elements 2A.1, 2A.2, 2A.3 is equipped with said first and second stator legs 2S1, 2S2, which for the sake of simplicity are designated the same here for each of the stator support elements 2A.1, 2A.2, 2A.3. The first stator leg 2S1 has a first radially extending stator supporting arm 23S1, in the present case three spokes of the stator supporting arm that are designated by 23.1, 23.2, 23.3 being formed. The second stator leg 2S2 has a second radially extending stator supporting arm 23S2, in the present case three spokes of the stator supporting arm that are not shown but are also designated here by 23.1, 23.2, 23.3 being formed.
[0135] The first stator supporting arm 23S1 is adjoined, in the present case once again integrally, by a first stator supporting ring segment 20.1 that extends over the outer circumference and in the case of the other stator support elements 2A.2, 2A.3 is correspondingly designated by 20.2, 20.3. The stator supporting ring segments 20.1, 20.2, 20.3 serve for forming the stator supporting ring 20. Accordingly, the second stator leg 2S2 has a second radially extending stator supporting arm 23S2 that is not shown any further and a second stator supporting ring segment 20.1 that extends over the outer circumference and adjoins, also in the present case integrally, the second stator supporting arm 23S2 for forming the stator supporting ring 20. These stator supporting ring segments 20.1, 20.2, 20.3, which for the sake of simplicity are designated the same and are not shown in
[0136] In other words, a first and a second stator supporting arm 23 take the form of a flat spoked part that covers the first and second sectors of an area and have the spokes 23.1, 23.2, 23.3. Attached to the first and second stator supporting arms 23 is in each case a stator supporting ring segment 20.1, 20.2, 20.3. A stator supporting ring segment 20.1, 20.2, 20.3 takes the form of a bordering frame and, as can be seen in
[0137] To form the stator supporting ring 20, the stator supporting ring 20 is thus formed with a turned arrangement of the three said stator support elements 2A.1, 2A.2, 2A.3, and consequently with a circumferential offset of the various pairs of stator supporting ring segments 20.1, 20.2, 20.3that is to say as can be seen in the exploded drawing of
[0138] To form the rotor supporting ring 30, the rotor supporting ring 30 is thus formed with a turned arrangement of the three said rotor support elements 3A.1, 3A.2, 3A.3, and consequently with a circumferential offset of the various pairs of rotor supporting ring segments 30.1, 30.2, 30.3that is to say as can be seen in the exploded drawing of
[0139] Furthermore, as represented in detail in
[0140] Accordingly, in
[0141] The stator supporting flange 21 is thus made up of a sequence of stator seat flanges 21.1, 21.2, 21.3, arranged along the centering axis Z (parallel to the central center axis M), of the stator support elements 2A.1, 2A.2 and 2A.3 forming these stator seat flanges 21.1, 21.2, 21.3. Of these, in the present case the first stator leg 2S1 can be seen, at least in cross section, as explained above.
[0142] Consequently, the stator seat flanges 21.1, 21.2, 21.3 that extend over the inner circumference are already formed onto a stator support element 2A.1, 2A.2, 2A.3, with an axial offset along the centering axis Z for forming the stator supporting flange 21.
[0143] In order to center the stator seat flanges 21.1, 21.2, 21.3 with respect to one another, each of the same has a centering shoulder, in the present case in the form of a circumferentially extending centering step 25.1 25.2, 25.3. The centering step 25.1, 25.2, 25.3 consequently has an outer radial section along the centering axis Z and a circumferentially extending centering shoulder surface at the location of the designation 23.1, 23.2, 23.3 which can be seen in
[0144] As can also be seen in
[0145] Furthermore, as already explained, a rotor support element 3A.1, 3A.2, 3A.3 with a corresponding designation of the features specific to a rotor 3 is constructed in a way analogous to a stator support element 2A.1, 2A.2, 2A.3 of
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[0147] The assembling method consequently provides in a first step S1 that the stator support is assembled as a multielement stator support 2A with a number of stator support elements 2A.1, 2A.2, 2A.3, as explained in detail on the basis of
[0148] As can be seen in
[0149] In a method step S4, which is represented in
[0150] In a further step S5, the system of a generator support 1A fixed in this way is then attached in the way evident from
[0151] However, in a further step S8, the auxiliary screwing means that can be seen in
[0152] This finally produces the operationally ready generator system on the basis of the generator supporting system 5 of