ELECTRIC CONDUCTOR COMBINED BY COMPOSITE CONDUCTOR AND ITS MANUFACTURING METHOD
20180370188 ยท 2018-12-27
Inventors
Cpc classification
B32B15/017
PERFORMING OPERATIONS; TRANSPORTING
B21C1/20
PERFORMING OPERATIONS; TRANSPORTING
B21C1/00
PERFORMING OPERATIONS; TRANSPORTING
B32B15/015
PERFORMING OPERATIONS; TRANSPORTING
B32B15/01
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention discloses electric conductor combined by composite conductor and its manufacturing method; the electric conductor forms interface with same or different characteristics among each layer contact surfaces with same or different properties, such as mixture, crystals, alloy, oxysome, etc. When it is electrified, it produces kinds of same or different current effect, such as skin effect, eddy current, ring current, magnetic effect, heat effect, crowding effect, or combined effect which combines each above-mentioned effect; it will play special role and effect if applied on reserved equipment.
Claims
1. An electric conductor combined by composite conductor including: A raw base material as center; Multiple electric conductors added material layer, clothing raw base material in ring; Pressing and transforming to preset form in accordance with preset processing method, procedure and parameters; each material being tightly combined nearly without gap, and forming same or different interface at the juncture, upon being electrified, a special current effect to be used for preset electric equipment.
2. An electric conductor combined by composite conductor including: A long strip cylindrical raw base material; Multiple striped electric conductors, combining with added material; Having the raw base material as axis, transversing the first added material and fully clothing the base material in inner ring; connect both ends in the direction of axis, and tightly connect at the gap. In this welding manner, through preset process method, procedure and parameters, the first added material tightly clothes in ring the raw base material after die equipment's extension, heating or annealing; the second, third, etc. multiple layer being added in order to form the structure of long strip electric conductor of multiple layer clothed, same or different interface being formed among each layer; when it is electrified, there is forming a special current effect to be used for preset electric equipment.
3. The electric conductor combined by composite conductor according to claim 1 or 2, the raw base material can be pressed, transformed and extended; it can be made up by a single or many kinds of conductive metals like aluminium or its alloy; it also can be made up by non-electric conductor such as graphite powder, French chalk, etc.
4. The electric conductor combined by composite conductor according to claim 1 or 2, the raw base material is a long strip cylindrical material while length is not limited, and diameter is dependent on processing condition; upon multiple electric conductor added material being striped, whose length is matched with the raw base material, width is dependent on the diameter of the raw base material in the principle of fully clothing both ends and thickness rests with sectional area and weight ratio of preset material used.
5. The electric conductor combined by composite conductor according to claim 1 or 2, wherein the raw base material forms interface with the first layer added material or each layer added material which is a interface of form or comprehensive form of mixture, crystal or its oxysome of each mutual contact material, when it is electrified, the same or different electricity effect will be occurred in each layer, such as skin effect, eddy current, ring current, or magnetic effect, heat effect, crowding effect, or combined effect which is individual or combines each above-mentioned effect to reach the preset function of preset equipment used.
6. A method of manufacturing electric conductor combined by composite conductor, a long strip cylindrical object as electric conductor's raw base material, and the multiple added striped electric conductor as the added material, procedures are as follows: (1) The raw base material as axis, fully clothe the raw base material in ring with both ends of a first layer added material; both ends are properly contacted; connect periphery of the raw base material in the direction of axis in the manner of welding, there is a gap between the raw base material and annular contact surface of the first layer added material, penetrate die of compression equipment at a lengthways end, and after pressing and lengthening, make inner gap into gapless, process once or more to reach the size of preset external diameter in accordance with condition of preset extraction equipment, procedure and parameters, namely becoming the first added base material after the first addition; (2) The first added base material as axis, fully clothe the raw base material in ring with both ends of a second layer added material; both ends are properly contacted; connect periphery of the first added base material in the direction of axis in the manner of welding, there is a gap between the first added base material and annular contact surface of the second layer added material, penetrate die of compression equipment at a lengthways end, and after pressing and lengthening, make inner gap into gapless, process once or more to reach the size of preset external diameter in accordance with condition of preset extraction equipment, procedure and parameters, namely becoming the second added base material after the second addition; (3) Having the second added base material as axis, fully clothe the first added base material in ring with both ends of a third layer added material; both ends are properly contacted; connect periphery of the second added base material in the direction of axis in the manner of welding, there is a gap between the second added base material and annular contact surface of the third layer added material, penetrate die of compression equipment at a lengthways end, and after pressing and lengthening, make inner gap into gapless, process once or more to reach the size of preset external diameter in accordance with condition of preset extraction equipment, procedure and parameters, namely becoming the third added base material after the third addition; (4) Repeat above-mentioned procedure until to the preset added material layer; (5) Each added base material of the first, second, third . . . is pressed to wire with thinner diameter, or clothed with isolation material to be used as wire and cable reaching preset effect; (6) According to requirements of characteristics, using target needs, cut each added base material of the first, second, third . . . into structural style to produce its special characteristics in the process of current in or out so as to design its special purpose.
7. The method of manufacturing electric conductor combined by composite conductor according to claim 6, it shall be stipulated ahead according to preset object for property used, design specification and size, processing method and condition, procedure, parameters, sectional area or diameter contraction ratio in Step (1)(6); then the specification of finished production can be foreseen to reach the operating characteristics and results of products designed.
8. The method of manufacturing electric conductor combined by composite conductor according to claim 7, wherein the embodiment pattern: presetting the unit of the sectional area of raw base material is A, the unit of the sectional area of added material is B, C, D . . . for the first time, second time, third time . . . , contraction percentage of sectional area when processing is X.sub.1, X.sub.2, X.sub.3 . . . %; the first layer adding, A+B clad, unit of sectional area A+B, contraction percentage of sectional area is X.sub.1%, it can be obtained that the first added base material is AX.sub.1+BX.sub.1 unit; the second layer adding, (AX.sub.1+BX.sub.1)+C unit, contraction percentage of sectional area is X.sub.2%, it can be obtained that the second added base material is AX.sub.1X.sub.2+BX.sub.1X.sub.2+CX.sub.2 unit; the third layer adding, (AX.sub.1X.sub.2+BX.sub.1X.sub.2+CX.sub.2)+D unit, contraction percentage of sectional area is X.sub.3%, it can be obtained that the third added base material is AX.sub.1X.sub.2X.sub.3+BX.sub.1X.sub.2X.sub.3+CX.sub.2X.sub.3+DX.sub.3 unit; Adding the fourth layer . . . : AX.sub.1X.sub.2X.sub.3X.sub.4+BX.sub.1X.sub.2X.sub.3X.sub.4+CX.sub.2X.sub.3X.sub.4+DX.sub.3X.sub.4+EX.sub.4 unit; the formula can be obtained in accordance with its procedures, and the sectional ration of each layer and each material is computed, the added base material of each layer above-mentioned continues to contract; it is found that the sectional area ratio of each layer is same.
9. The method of manufacturing electric conductor combined by composite conductor as according to claim 8, wherein the embodiment pattern: according to above formula: setting: A=85 unit, B=15 unit, A+B=100 unit, B=C=D=E=. . . =15 unit, the contraction ratio of sectional area is: X.sub.1=X.sub.2=X.sub.3=X.sub.4=. . . =85%, it can be obtained according to procedures: the first added base material is AX.sub.1+BX.sub.1=850.85+150.85=85 unit, sectional area ratio A:B=85:15; the second added base material is AX.sub.1+BX.sub.1=AX.sub.1X.sub.2+BX.sub.1X.sub.2+CX.sub.2=850.850.85+150.850.85+150.85, sectional area ratio A:B:C=72.25:12.75:15; the third added base material is AX.sub.1X.sub.2X.sub.3+BX.sub.1X.sub.2X.sub.3+CX.sub.2X.sub.3+DX.sub.3=85(0.85).sup.3+B(0.85).sup.3+C(0.85).sup.2+D0.85, sectional area ratio A:B:C:D=61.41:10.84:12.75:15; the sectional ratio of each material A, B, C and D of each layer is computed in order; if added base material of each layer continues to contract, each sectional area ratio of each layer is same.
10. The method of manufacturing electric conductor combined by composite conductor as according to claim 9, wherein the embodiment pattern: according to above setting and formula: when the property of each added base material set is same: original A:B=85:15, when property of added base meterial B, C, D, E . . . is same, sectional area contraction ratio=X.sub.1=X.sub.2=X.sub.3=85%; the first layer processing is A+B, A:B=AX.sub.1:BX.sub.1=85:15, if continues to contract, its sectional area ratio is same, namely the first layer base material; the second layer processing is A+B+C, AX.sub.1X.sub.2:BX.sub.1X.sub.2:CX.sub.2=850.850.85:150.850.85:150.85, the property of B and C is same; after adding, it is B.sub.1, A:B.sub.1=72.25:(12.75+15)=72.25:27.75, namely the second layer base material; the third layer processing is A+B+C+D, AX.sub.1X.sub.2X.sub.3:BX.sub.1X.sub.2X.sub.3:CX.sub.2X.sub.3:DX.sub.3=85(0.85).sup.3+15(0.85).sup.3+15(0.85).sup.2+150.85, the property of B, C and D are same; after adding, it is B.sub.2, A:B.sub.2=61.41:(10.84+12.75+15)=61.41:38.59, it is the third layer base material; the sectional ratio of each material A, B, B.sub.1, B.sub.2, B.sub.3 . . . of each layer is computed in order.
Description
BRIEFS DESCRIPTIONS OF THE DRAWINGS
[0011]
[0012]
[0013]
[0014] Compared with the electric conductor on the
[0015] Compared with the electric conductor on the
[0016] Based on the procedure of
[0017] Based on the procedure of
[0018] Based on the procedure of
[0019]
[0020] The
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0021] Based on the drawings, it is detailed explains the electric conductor combined by composite conductor and its manufacturing method in the invention.
[0022] Seen from
[0023] Secondly, the
[0024] I.e. the A-A section of electric conductor after pressed and extended shown on
[0025] Hereinafter, based on
[0026] The electric conductor combined by composite conductor 100 shown on the
[0027] Therefore, although there are two part numbers in electric conductor represented by No. 100 and the first added base material, yet they are the different descriptions in the part, just representing different functions, they are the same in principle.
[0028] And then the
[0029] The second added base material (electric conductor) 200 on the
[0030] In a similar way, front and back of number 200 also represents electric conductor and the second added base material are also a description of convenient parts in different stages; in principle it represents the same function in parts.
[0031] Similar to
[0032] The third added base material (electric conductor) 300 combined by the composite conductor on the
[0033] The third layer added material 310 on the
[0034] In short, Label 100, 200 and 300 represent electric conductor combined by composite conductor of each layer on the FIG.
[0035] 3,
[0036] Although it is the same raw base material for
[0037] 4, and
[0038] Similarly, although 110, 211 of
[0039] Similarly, 210 of
[0040] In the invention, from Interface 121, 221 and 321 of
[0041] It will be detailed about the special effect and application of the electrical conductor that can be applied to the predetermined equipment in following items. It is different from the learned technology, such as U.S. Pat. No. 9,117,570 B2, which is only limited to the single effect or simple product of the invention.
[0042] In
[0043] The first layer added material 110 is a striped electric conductor with unlimited length, width L that is determined on the outer diameter or perimeter of the raw base material 201, thickness T, that is dependent on the content ratio of the preset materials, while in principle, it should not exceed the suitable range of processing.
[0044] Both ends 110a and 110b of the first layer added material 110 fully covered raw base material 201 in the direction of axis.
[0045] From
[0046] In
[0047]
[0048] The proportion of all the above material depends on the amount of materials used, and the compression ratio does not affect the proportion of the preset materials in principle.
[0049] In the use of material, it is dependent on requirements to use the preset equipment. Considering the differences among material types, characteristics, components, and the amount, the characteristics of the composition when it is electrified can be gotten and be applied to the preset equipment
[0050] The label 201a of
[0051] According to the process of inventing and manufacturing electric conductor on
[0052] The known technique such as U.S. Pat. No. 3,331,041, U.S. Pat. No. 5,223,349 or U.S. Pat. No. 9,117,570 B2, although they can produce above-mentioned single or simple effect, yet there are no such products like the invention that can produce electric effect or combined effect which combines above-mentioned effect to apply to products with more special purposes.
[0053] That is, the manufacturing process on
[0054] Next, the process of
[0055] Label 201a is the first added material, namely the second time added base material; Label 210 is the second layer added material, and both ends are label 210a and 210b respectively; Label 210c represents gap of the second layer added material 210; Label 222 is the gap between original 201a before extended and pressed and 210, and 222 is the interface after pressed and extended; Label 221 is the interface 121 on the originalfig. 6c; Label 202 is the second added base material, and the Label 202b is a narrowed second added base material.
[0056] With the same process in
[0057] There is a diameter of Label D2 on the second added base material 202a of
[0058] Similarly, the manufacturing process on
[0059] Label 202a in
[0060] In
[0061] It is worth noting that it forms special structure of any layer added base material after adding each layer of it to continue use various forms. For example, (A) is used as wire and cable to demonstrate through pressing and extending the first, second and third added material into thin-wire or covered with insulation. (B) indicates that according to requirements of characteristics, using target needs, cut the first, second and third added base material into structural style to produce its special characteristics in the process of current in or out so as to design its special purpose.
[0062] In the field of R & D, the shortcomings of products may play a special role if it is used properly. It may be used in optoelectronics, semiconductors, or LED. The conductive material of the invention has varied structure, and has infinite space for inventive effect.
[0063] In
[0064]
[0065] In
[0066] In
[0067] The property of the first, second and third added material 511, 512 and 513 is same, in accordance with the processing in
[0068] In this implementation, copper ration in material of aluminium clad by copper can be solved, namely copper ration is increasing step by step; produce material with a series of different percentage to meet the requirements of using in various of finished products.
[0069] The material of aluminium clad by copper is increasing step by step in the invention; it can refer to preferred embodiment:
[0070] Preset: the unit of the sectional area of raw base material is A; [0071] The unit of the sectional area of added material is B, C, D . . . for the first time, second time, third time . . . [0072] Contraction percentage of sectional area when processing is X.sub.1, X.sub.2, X.sub.3 . . . %. [0073] The first layer adding, A+B clad, unit of sectional area A+B, [0074] Contraction percentage of sectional area is X.sub.1%, [0075] It is can be obtained that the first added base material is AX.sub.1+BX.sub.1 unit [0076] The second layer adding, (AX.sub.1+BX.sub.1)+C unit, [0077] Contraction percentage of sectional area is X.sub.2%, [0078] It is can be obtained that the second added base material is AX.sub.1X.sub.2+BX.sub.1X.sub.2+CX.sub.2 unit [0079] The third layer adding, (AX.sub.1X.sub.2+BX.sub.1X.sub.2+CX.sub.2)+D unit, [0080] Contraction percentage of sectional area is X.sub.3%, [0081] It is can be obtained that the third added base material is AX.sub.1X.sub.2X.sub.3+BX.sub.1X.sub.2X.sub.3+DX.sub.3 unit [0082] Adding the fourth layer . . . : [0083] AX.sub.1X.sub.2X.sub.3X.sub.4+BX.sub.1X.sub.2X.sub.3X.sub.4+CX.sub.2X.sub.3X.sub.4+DX.sub.3X.sub.4+EX.sub.4 unit, [0084] The formula can be obtained in accordance with its procedures, and the sectional ration of each layer and each material is computed. [0085] The added base material of each layer above-mentioned continues to contract; it is found that the sectional area ratio of each layer is same.
Also, embodiment pattern is set as follows:
[0086] According to above formula: [0087] Setting: A=85 unit; B=15 unit; A+B=100 unit; [0088] B=C=D=E=. . . =15 unit; [0089] the contraction ratio of sectional area is: X.sub.1=X.sub.2=X.sub.3=X.sub.4=. . . =85%. [0090] It can be obtained according to procedures: [0091] The first added base material is AX.sub.1+BX.sub.1=850.85+150.85=85 unit; [0092] sectional area ratio A: B=85: 15 [0093] The second added base material is AX.sub.1+BX.sub.1=AX.sub.1X.sub.2+BX.sub.1X.sub.2+CX.sub.2=850.850.85+150.850.85+150.85; [0094] sectional area ratio A:B:C=72.25:12.75:15. [0095] The third added base material is AX.sub.1X.sub.2X.sub.3+BX.sub.1X.sub.2X.sub.3+CX.sub.2X.sub.3+DX.sub.3,=85(0.85).sup.3+B(0.85).sup.3+C(0.85).sup.2+D0.85 [0096] sectional area ratio A:B:C:D=61.41:10.84:12.75:15. [0097] The sectional ratio of each material A, B, C and D of each layer is computed in order. [0098] If added base material of each layer continues to contract, each sectional area ratio of each layer is same.
[0099] In addition, embodiment pattern is set as follows:
[0100] According to above setting and formula: [0101] When the property of each added base material set is same: [0102] Original A:B=85:15, when property of added base material B, C, D, E . . . is same, sectional area contraction ratio=X.sub.1=X.sub.2=X.sub.3=85%; [0103] The first layer processing is A+B, [0104] A:B=AX.sub.1:BX.sub.1=85:15, [0105] If continues to contract, its sectional area ratio is same, namely the first layer base material. [0106] The second layer processing is A+B+C, AX.sub.1X.sub.2:BX.sub.1X.sub.2:CX.sub.2=85 0.850.85:150.850.85:150.85, [0107] the property of B and C is same; after adding it is B.sub.1, [0108] A:B.sub.1=72.25:(12.75+15)=72.25:27.75, namely the second layer base material. [0109] The third layer processing is A+B+C+D [0110] AX.sub.1X.sub.2X.sub.3:BX.sub.1X.sub.2X.sub.3:CX.sub.2X.sub.3:DX.sub.3=85(0.85).sup.3+15(0.85).sup.3+15(0.85).sup.2+150.85 [0111] the property of B, C and D are same; after adding, it is B.sub.2, [0112] A:B.sub.2=61.41:(10.84+12.75+15)=61.41:38.59, it is the third layer base material. [0113] The sectional ratio of each material A, B, B.sub.1, B.sub.2, B.sub.3 . . . of each layer is computed in order.
REFERENCE NUMERALS OF THE PARTS
[0114]
[0115] 1 raw base material
[0116] 2 added material or seen unified as raw base material
[0117] 3 added material
[0118] 4 added material
[0119] 5 added material
[0120] 6 added material
[0121] 7 interface
[0122] 8 interface
[0123] 9 interface
[0124] 11 the whole structure of the electric conductor in the invention
[0125]
[0126] 45 die
[0127] 201(201a, 201b) raw base material (same or different material)
[0128]
[0129] 101(101a, 101b) raw base material (same or different material)
[0130]
[0131] 401(401a, 401b) raw base material (same or different material)