ADJUSTMENT AND/OR DRIVE UNIT, WIND POWER PLANT HAVING SUCH AN ADJUSTMENT AND/OR DRIVE UNIT, AND METHOD FOR CONTROLLING SUCH AN ADJUSTMENT AND/OR DRIVE UNIT
20180372071 · 2018-12-27
Assignee
Inventors
- Johannes Müller (Buttenwiesen, DE)
- Martin DAHL (Wettingen, CH)
- Oliver Wennheller (Leutkirch, DE)
- Clemens Christ (Biberach, DE)
- Oliver Fenker (Warthausen, DE)
Cpc classification
F03D7/0248
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/331
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/328
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/0224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/79
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/1095
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2270/329
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/335
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/0204
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to adjustment and/or drive units which can be used in wind power plants for adjusting the azimuth angle of the nacelle of the wind power plant or the pitch angle of the rotor blades, wherein such an adjustment and/or drive unit has at least two adjusting drives for rotating two assemblies which are mounted so as to be rotatable relative to each other, and has a control device for controlling the adjusting drives. Said control device controls the adjusting drives in such a manner that the adjusting drives are braced relative to each other during the rotation of the two assemblies and/or when the assemblies are at standstill. The invention further relates to a wind power plant comprising such an adjustment and/or drive unit, and to a method for controlling such an adjustment and/or drive unit. According to the invention, the control device comprises a bracing-adjustment device for variably adjusting the intensity of the bracing of the adjusting drives as a function of a variable external load on the assemblies being adjusted, wherein said intensity can be determined by means of a load determining device. According to another aspect of the invention, an overload protection is included, wherein the individual loads of the individual adjusting drives are determined by load determining devices and, in the event that an adjusting drive reaches overload, the distribution of the drive torques is modified in such a manner that the adjusting drive reaching overload is relieved or at least not further loaded, and at least one further adjusting drive is more heavily loaded in a supporting manner or is less heavily loaded in a bracing manner.
Claims
1. An adjustment and/or drive unit for adjusting the azimuth angle of a wind power plant turbine house, the unit comprising: two assemblies which can rotate relative to each other, adjusting drives for rotating the two assemblies relative to each other, and a control device for controlling the adjusting drives, wherein the control device is designed to distribute the drive torques differently to the adjusting drives, such that, when the assemblies are rotated in a target direction of rotation, and/or at standstill, at least a first adjusting drive is operated with a torque in one direction of rotation and at least a second adjusting drive is operated with a torque in the opposite direction of rotation in order to brace the adjusting drives, wherein the control device has a load determining device for determining a variable external load on the assemblies, and a bracing-adjustment device for variably adjusting the strength of the bracing of the adjusting drives according to the variable external load on the assemblies being adjusted.
2. The adjustment and/or drive unit of claim 1, wherein the bracing-adjustment device is adapted to increase the bracing of the adjusting drives in a stepwise or continuous manner when there is an increasing external load and/or increasing load fluctuations.
3. The adjustment and/or drive unit of claim 1, wherein the load determining device has a wind detection device for detecting the wind speed, and the bracing-adjustment device is designed to increase the bracing of the adjusting drives when the wind speed increases.
4. The adjustment and/or drive unit of claim 1, wherein the load determining device comprises a wind detection device for detecting the wind direction and/or the wind loads; wherein the bracing-adjustment device is designed to implement, when wind loads change back and forth, a symmetrical bracing in which the same number of adjusting drives are operated with a torque in one direction of rotation as the adjusting drives operated with a torque in the opposite direction of rotation, and wherein when wind loads lead to the loading of the adjusting drives on one side, to implement an asymmetric bracing in which more adjusting drives are operated with a torque in one direction of rotation than the adjusting drives which are operated with a torque in the opposite, other direction, or fewer adjusting drives are operated with a torque in one direction of rotation than the adjusting drives which are operated with a torque in the opposite direction of rotation.
5. The adjustment and/or drive unit of claim 1, wherein the load determining device comprises a load amplitude determiner for determining load amplitudes occurring on at least one of the adjusting drives, and wherein the bracing-adjustment device is designed to increase the bracing of the adjusting drives when the load amplitudes increase.
6. The adjustment and/or drive unit of claim 1, wherein the load determining device comprises a torque determiner for determining an average torque of the adjusting drives, and wherein the bracing-adjustment device is designed to modify the bracing of the adjusting drives according to the average torque.
7. The adjustment and/or drive unit of claim 6, wherein the bracing-adjustment device is designed to increasingly asymmetrically brace the adjusting drives to operate an increasingly greater number of adjusting drives in one direction and/or an increasingly lesser number of adjusting drives in the opposing direction of rotation when the average torque in one direction of rotation increases more strongly, indicating increasing one-sidedness of the load on the adjustment and/or drive unit.
8. The adjustment and/or drive unit of claim 1, wherein the load determining device comprises a blade angle detection device for detecting a blade angle or pitch angle of at least one rotor blade, and wherein the bracing-adjustment device is designed to adjust the strength of the bracing of the adjusting drives as a function of the detected pitch angle to implement a stronger bracing for pitch angles which are used at higher wind speeds and/or higher system outputs than for pitch angles used at lower wind speeds and/or lower system outputs.
9. The adjustment and/or drive unit of claim 1, wherein the load determining device comprises a system output determination device for determining a wind power plant output, and the bracing-adjustment device is designed to variably adjust the strength of the bracing of the adjusting drives according to the determined system output to implement a stronger bracing for higher system outputs and a weaker bracing for lower system outputs.
10. The adjustment and/or drive unit of claim 1, wherein the load determining device is designed to determine the external load on the adjustment and/or drive unit and/or its adjusting drives during standstill of the adjustment and/or drive unit.
11. The adjustment and/or drive unit of claim 1, comprises a switching control device for switching the adjusting drives between brake operation and motor operation and/or motor operation and brake operation for monitoring a torque induced on the adjusting drive, and for executing the switching operation in a phase of minimum torque and/or a phase of a torque which is low compared to the average torque.
12. The adjustment and/or drive unit of claim 1, wherein the bracing-adjustment device is designed to adjust the strength of the bracing of the adjusting drives by modifying the number of adjusting drives which are operated with a torque in one direction of rotation and/or by modifying the number of adjusting drives which are operated with a torque in the opposing direction of rotation.
13. The adjustment and/or drive unit of claim 1, wherein the bracing-adjustment device is designed to adjust the strength of the bracing of the adjusting drives by variably modifying the spread of the target rotation speeds of the adjusting drives.
14. The adjustment and/or drive unit of claim 13, wherein the bracing-adjustment device is designed to prespecify a target rotation speed to at least one of the adjusting drives, which differs from the target rotation speed prespecified to at least one further adjusting drive by 100 to 500 revolutions per minute.
15. The adjustment and/or drive unit of claim 1, wherein the bracing-adjustment device is designed to modify the motor characteristics of the adjusting drives.
16. The adjustment and/or drive unit of claim 1, wherein the bracing-adjustment device is designed to prespecify a target torque (.sub.Mtarg1) to at least one of the adjusting drives, which differs from the at least one further target torque (.sub.Mtarg2) prespecified to at least one further adjusting drive by at least 10 N m and/or 15 to 40 N m.
17. The adjustment and/or drive unit of claim 1, wherein each control device for the multiple adjusting drives has a rotation speed controller for each motor, which prespecifies a torque to the respective, associated adjusting drive, and receives the current rotation speed of the associated adjusting drive, as well as a higher-level rotation speed controller which is superordinate to the rotation speed controllers for each motor and which is designed to prespecify a target rotation speed to the rotation speed controllers for each motor.
18. The adjustment and/or drive unit of claim 17, wherein the higher-level rotation speed controller has input channels for receiving multiple input signals comprising at least one target rotation angle (.sub.targ) of the assembly to be rotated, and a wind speed signal (v.sub.Wind) and a torque signal (M.sub.Wind), and wherein the higher-level rotation speed controller is designed to determine the target rotation speed (.sub.targ) for the rotation speed controllers for each motor as a function of said target rotational angle (.sub.targ), the wind speed (v.sub.Wind), and the torque (M.sub.Wind).
19. The adjustment and/or drive unit according to claim 17, wherein the rotation speed controllers for each motor are designed to flatten the motor characteristics of the associated adjusting drives upon increasing target rotation speed spreads prespecified by the higher-level rotation speed controller.
20. The adjustment and/or drive unit of claim 1, wherein a load-determining device is functionally assigned to each of the adjusting drives to determine the load acting on the respective adjusting drive, wherein the control device is designed to receive load signals from the load determining device and to modify the distribution of drive torques to the adjusting drives upon receipt of a load signal indicating that an adjusting drive is reaching overload so the adjusting drive reaching overload is relieved or at least not loaded any further, and at least one further adjusting drive is loaded more heavily in a supporting manner, or is loaded in a less-bracing manner.
21. The adjustment and/or drive unit of claim 20, wherein the load-determining devices each have at least one sensor element for measuring the load acting on an output shaft of the respective adjusting drive.
22. The adjustment and/or drive unit of claim 21, wherein the sensor element has a force and/or torque and/or strain and/or torsion measuring element.
23. The adjustment and/or drive unit of claim 22, wherein at least one adjusting drive comprises a torque determining device for determining the torque induced on the adjusting drive at standstill of the adjustment and/or drive unit.
24. The adjustment and/or drive unit of claim 23, wherein the torque detecting device comprises a measuring flange between a brake housing and a motor housing, and/or a measuring flange between a motor housing and a connecting flange of the adjusting drive.
25. The adjustment and/or drive unit of claim 23, wherein the torque determining device has a rotation angle sensor for determining a rotation of an output gear comprising an output pinion, when the adjusting drive is at standstill.
26. The adjustment and/or drive unit of claim 20, wherein the control device is designed to distribute the distribution of the drive torques primarily according to the consideration of the overload protection, and modifies the distribution for bracing if this is required by the overload protection.
27. The adjustment and/or drive unit of claim 20, wherein the control device is designed so, for the purpose of overload protection, the distribution of drive torques is modified as little as possible and only to the necessary extent to protect an adjusting drive from overload.
28. The adjustment and/or drive unit of claim 1, wherein upon complete exhaustion of the control-based overload protection, brakes are configured to activate to hold and/or brake the adjusting drives.
29. The adjustment and/or drive unit of claim 1, wherein the adjusting drives each comprise at least one electric motor.
30. The adjustment and/or drive unit of claim 1, wherein the adjusting drives, the two assemblies which can rotate relative to each other, and the control device form a preassembled installation module, and wherein the two assemblies can rotate relative to each other, and wherein the two assemblies have a connector for connection to other system components.
31. The adjustment and/or drive unit of claim 30, wherein the assemblies can rotate relative to each other, and wherein the assemblies form bearing rings of a large diameter slewing ring and/or large diameter plain bearing, and wherein the adjusting drives are arranged within an interior space bounded by the bearing rings.
32. The adjustment and/or drive unit according of claim 31, wherein the large diameter slewing ring and/or plain bearing forms an azimuth bearing which has a first connector for connection to a tower of a wind power plant on one side, and has a second connector for the connection of a turbine house of the wind power plant and/or of a tower section supporting the turbine house on the other side.
33. The adjustment and/or drive unit of claim 1, wherein at least one of the adjusting drives which is fastened to one of the assemblies has a drive gear comprising a pinion, which has a rolling engagement with a ring comprising a crown gear, which is fixed to the other assembly, and is supported at least approximately symmetrically by at least two bearings on both sides of the drive gear.
34. The adjustment and/or drive unit of claim 33, wherein the two bearings are both directly or indirectly attached to the assembly to which the adjusting drive is attached.
35. The adjustment and/or drive unit of claim 33, wherein a shaft carrying the drive gear comprising a pinion is designed to be connectable to and plug into a gear unit and/or motor of the adjusting drive in a detachable and/or torque-transmitting manner.
36. The adjustment and/or drive unit of claim 1, wherein a torque determining device for determining the load torque acting on the adjusting drive at standstill is functionally assigned to at least one of the adjusting drives.
37. The adjustment and/or drive unit of claim 36, wherein the torque-determining device comprises a torque measuring flange which is between a stator of an electric motor of the adjusting drive and a brake, or between the stator and a connecting flange of the adjusting drive.
38. A wind power plant comprising the adjustment and/or drive unit of claim 1.
39. A method for controlling the adjustment and/or drive unit of claim 1, comprising: controlling at least one of the adjusting drives so the adjusting drive generates a torque in a direction of rotation upon rotation of the assemblies relative to each other and/or at standstill of the assemblies; controlling at least one further adjusting drive is controlled to generate a torque in the opposing, other direction of rotation in order to brace the adjusting drives against each other upon rotation of the assemblies; and variably adjusting the strength of the bracing of the adjusting drives against each other according to a variable external load on the assemblies which are adjusted and/or according to the response of the adjusting drives to such an external variable load.
40. A method for controlling the adjustment and/or drive unit of claim 1, comprising: monitoring the individual loads of the individual adjusting drives, wherein the monitoring comprises are monitoring by load determining devices; modifying control of the adjusting drives by a control device so the distribution of the drive torques to the individual adjusting drives is modified when a load signal appears which indicates that one of the adjusting drives is reaching overload; relieving or at least not further loading the adjusting drive which is reaching overload; and more heavily loading in a supporting manner or loading in a less-bracing manner at least one further adjusting drive.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0069] The invention will be explained in more detail below with reference to preferred embodiments and associated drawings, wherein:
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DETAILED DESCRIPTION
[0088] As shown in
[0089] The rotor hub 4 rotatably mounted on the nacelle 24 about the horizontal rotor axis carries a plurality of rotor blades 5 which are rotatably mounted on the rotor hub 4 about rotor blade longitudinal axes, in such a manner that the blade angle or pitch angle of the rotor blades can be adapted to operating conditions, in particular to the wind speed and the generation status of the wind power plant. For this purpose, pitch adjustment units and/or drive units can be included in a manner which is known per se.
[0090] To bring the nacelle 24 into the desired angular positionthat is, to move the same to a desired azimuth anglean adjustment and/or drive unit 20 is included between the tower 2 and the nacelle 24, is designed and pre-assembled as an azimuth installation module, and comprises an azimuth bearing 7 which provides the upright axis of rotation for the nacelle 24 relative to the tower 2. Said azimuth bearing 7 can be in the form of a large diameter slewing ring and/or large diameter plain bearing in this case, and can comprise two bearing rings 8 and 9 which are mountedfor example by the plain bearing 10 shown in
[0091] The above-mentioned bearing rings 8 and 9, optionally with module housing rings rigidly attached thereto, define aroughly speakingcylindrical interior in which a plurality of adjusting drives 11 is accommodated to rotate the bearing rings 8 and 9 opposite each other, and have suitable connecting means for attachment on the tower 2 and/or the nacelle 24 or a tower section which bears the same.
[0092] As the partial view of
[0093] As the partial view of
[0094] Advantageously, the bearings L1 and L2 provided on both sides of the pinion 25 can be supported directly on structural support parts of the azimuth module A in order to implement a direct flow of force.
[0095] In a kinematic reversal of the embodiment according to
[0096] Furthermore, it would be possible to overturn the arrangement shown in
[0097] The partial view of
[0098] The suspended adjusting drive 11 in this case is then held on a bearing ring 9a shown in the partial view of
[0099] As illustrated by the partial view of
[0100] The sectional view of partial view of
[0101] According to partial view of
[0102] As the partial view of
[0103] As shown in
[0104] The adjusting drives 11 can be attached to only one retaining support or bearing support 21 or, as shown in
[0105] As shown in
[0106] As shown in
[0107] A higher-level rotation speed controller 19 prespecifies a target rotation speed .sub.targ to each rotation speed controller 18a and 18b for each motor. The prespecification of different target rotation speeds makes it possible to achieve a bracing, as illustrated in
[0108] In this case, the target rotation speeds of two adjusting drives 11 can differ by about 100 to 500 revolutions per minute, or can even differ to a greater degreefor example, by 3000 revolutions per minute or even morewherein the motor characteristic can be modified, particularly being made flatter, by the speed controllers 18a and 18b for each motor. As illustrated in
[0109] The higher-level rotation speed controller 19 in this case can also be designed as a proportional controller, and can form a bracing-adjustment device 14 together with the rotation speed controllers 18a and 18b for each motor by means of which the bracing of the adjusting drives can be variably adjusted in the desired manner, as explained in detail above.
[0110] As shown in
[0111] As illustrated in
[0112] According to the wind load and/or loads and/or the desired bracing, however, other constellations such as five to one, four to two, or six to zero can be implemented (see
[0113] According to the formation of the wind field and the position of the rotor relative to the wind field, different wind loads and load amplitudes can arise. As illustrated in
[0114] Although when the (limited) cross-section is observed at a specific point in time, the wind field can have an approximately homogeneous wind direction in this limited cross-sectionthat is, a wind direction which hardly changes over the cross-sectionsubstantially characterized by the different wind speeds, when observed over time, rotating wind directions also become relevant.
[0115] Asymmetricalthat is, substantially unilateralwind loads arise mainly by oblique flow to the rotor, which can occur, for example, when the wind direction rotates.
[0116] Load amplitudes arise mainly due to the uneven distribution of the wind speed on the rotor surface, as
[0117] As
[0118] In order to be able to measure the loads acting at standstill precisely, even when the motors M are switched off, the adjusting drives 11 can be assigned torque measuring devices 101, for example in the form of measuring flanges 102.
[0119] Alternatively, such a measuring flange 102 can also be included between the motor housing of the motor M and a connecting flange 103, in order to measure the torque acting between the motor housing and said connecting flange. Such an installation variant has the advantage that even when the brake B is released, the torque can be determinedthat is, when the torque is transmitted between the output shaft and the motor housing via the air gap of the motor M during operation of the motor.
[0120] As
[0121] The aforementioned load determining devices 110 in this case form part of an overload protection device 112, which protects the individual adjusting drives 2 from overloading, and reports the respective load status of the respective adjusting drive 2 to the control device 12 which controls the adjusting drives 2 and distributes the drive torque variably to the multiple adjusting drives 2.
[0122] If a load signal is received from one or more load determining devices 110, indicating that one or more adjusting drives 2 is reaching an overload state, the control device 12 changes the control of the adjusting drives 2 and generates control commands to the adjusting drives, such that they behave in such a manner that all drives are operated within their permitted ranges. In particular, the drive torque of the adjusting drive which is about to reach overload is capped and/or reduced. At least one further adjusting drive 2 which is not yet close to reaching overload is controlled in such a manner that it is more heavily loaded if it is working in the same direction as the adjusting drive which is reaching overload, or becomes less strongly bracing if it is opposing the drive which is reaching overload, as explained above. Said control device 12 in this case operates via the rotation speed controller 18 and/or changes other control parameters, as explained above for the bracing of the drives.
[0123] If a control-based intervention is insufficient, the overload protection device 112 can also take further measuresfor example, activating the brakes B shown in
[0124] Furthermore, the adjusting drives 2 can also be provided with predetermined breaking points, in particular in the region of the output shaft W, as shown in