Valve

Abstract

Various embodiments of the present disclosure provide a reusable valve in which a seal portion is co-molded with and overmolded to the valve stem to provide a secure mechanical bond therebetween. In one embodiment, the valve includes a snap fit between the valve stem and a retaining cap to provide easy assembly of the valve as well as an efficient and compact retention mechanism for a biasing spring and the valve stem in relation to the valve housing. In one embodiment, the valve includes an easy-to-use opening and closing mechanism that provides tactile feedback to the user when moving the valve stem to an open position and to a closed position to inflate, deflate, or maintain air or gas pressure in the inflatable article. The present disclosure also provides a dunnage bag with such valve.

Claims

1. A valve comprising: a housing that includes: (1) an inner cylindrical wall that defines an opening; and (2) an annular wall that extends radially inward from the inner cylindrical wall and away from the opening; and a stem that includes a shaft and a base, wherein the base extends radially outward from the shaft and away from the opening, wherein the stem is connected to the housing and movable relative to the housing between an open position and a closed position.

2. The valve of claim 1, further comprising a biasing element that biases the stem to the closed position.

3. The valve of claim 2, further comprising a key attached to the stem, the key retaining the biasing element in place.

4. The valve of claim 1, wherein the stem is lockable in the open position via rotation of the stem relative to the housing.

5. The valve of claim 1, wherein the shaft of the stem defines a first slot and the housing includes a protrusion at least partly positioned within the first slot to slidably retain the stem relative to the housing and enable the stem to move relative to the housing between the open position and the closed position.

6. The valve of claim 5, wherein the shaft of the stem also defines a second slot that extends transversely from the first slot.

7. The valve of claim 6, wherein the second slot is approximately perpendicular to the first slot.

8. The valve of claim 6, wherein the second slot is oriented so the stem is held in the open position when the protrusion is positioned within the second slot.

9. The valve of claim 1, further comprising an annular valve seat, wherein when the stem is in the closed position, the base of the stem sealingly engages the valve seat.

10. The valve of claim 9, wherein when the stem is in the open position, the base of the stem is spaced apart from the valve seat.

11. The valve of claim 10, which includes an elastomeric seal on the base of the stem, the seal configured to sealingly engage the valve seat when the stem is in the closed position.

12. The valve of claim 9, wherein the valve seat is connected to the annular wall.

13. A valve comprising: a housing that includes: (1) an inner cylindrical wall that defines an opening; (2) an annular wall that extends radially inward from the inner cylindrical wall and away from the opening; and (3) a protrusion; and a stem that includes a shaft and a base, the base extending radially outward from the shaft and away from the opening, the shaft of the stem defining a first slot and a second slot extending transversely from the first slot, the protrusion positioned in one of the slots to slidably retain the stem relative to the housing, wherein the first slot enables axial movement of the stem relative to the housing between an open position and a closed position and the second slot enables rotation of the stem relative to the housing between a locked position and an unlocked position.

14. The valve of claim 13, further comprising a biasing element that biases the stem to the closed position.

15. The valve of claim 14, further comprising a key attached to the stem, the key retaining the biasing element in place.

16. The valve of claim 13, wherein the second slot is oriented so the stem is in the unlocked position and held in the open position when the protrusion is positioned within the second slot.

17. The valve of claim 13, further comprising an annular valve seat, wherein when the stem is in the closed position, the base of the stem sealingly engages the valve seat.

18. The valve of claim 17, wherein when the stem is in the open position, the base of the stem is spaced apart from the valve seat.

19. The valve of claim 17, wherein the valve seat is connected to the annular wall.

20. An inflatable article comprising: an inflatable/deflatable body including one or more walls; and an inflation/deflation valve mounted to the body, the valve including: (a) a housing that includes: (1) an inner cylindrical wall that defines an opening; and (2) an annular wall that extends radially inward from the inner cylindrical wall and away from the opening; and (b) a stem that includes a shaft and a base, wherein the base extends radially outward from the shaft and away from the opening, wherein the stem is connected to the housing and movable relative to the housing between an open position and a closed position.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a top perspective view of one embodiment of a valve of the present disclosure.

(2) FIG. 2 is a bottom perspective view of the valve of FIG. 1.

(3) FIG. 3 is a top perspective exploded view of the valve of FIG. 1.

(4) FIG. 4 is a bottom perspective exploded view of the valve of FIG. 1.

(5) FIG. 5 is a side cross sectional view of the valve of FIG. 1 showing the valve in a closed position.

(6) FIG. 6 is a side cross sectional view of the valve of FIG. 1 showing the valve in an open position.

(7) FIG. 7 is a top perspective section view of the valve of FIG. 1 showing the valve in a closed position.

(8) FIG. 8 is a top perspective section view of the valve of FIG. 1 showing the valve in an open position.

(9) FIG. 9 is a side section view of the valve of FIG. 1 showing the valve in an open position and showing the direction of airflow during inflation of an inflatable article.

(10) FIG. 10 is a top perspective view of the stem and key of the valve of FIG. 1.

(11) FIG. 11 is a side elevation view of the stem and key of FIG. 10 showing the stem in a closed position relative to the valve housing.

(12) FIG. 12 is a side elevation view of the stem and key of FIG. 10 showing the stem in a partially open position relative to the valve housing.

(13) FIG. 13 is a side elevation view of the stem and key of FIG. 10 showing the stem in an open but unlocked position relative to the valve housing.

(14) FIG. 14 is a side elevation view of the stem and key of FIG. 10 showing the stem in an open and a first locked position relative to the valve housing.

(15) FIG. 15 is a side elevation view of the stem and key of FIG. 10 showing the stem in an open and a second locked position relative to the valve housing.

(16) FIG. 16 is a partial detail section view of the stem, key, and spring of the valve of FIG. 1.

(17) FIGS. 17A and 17B illustrate top perspective and bottom perspective views of another embodiment of the handle.

DETAILED DESCRIPTION

(18) Various embodiments of the present disclosure provide a reusable valve in which a seal portion is co-molded with and overmolded to the valve stem to provide a secure mechanical bond therebetween. In one embodiment, the valve includes a snap fit between the valve stem and a retaining cap to provide easy assembly of the valve as well as an efficient and compact retention mechanism for a biasing spring and the valve stem in relation to the valve housing. In one embodiment, the valve includes an easy-to-use opening and closing mechanism that provides tactile feedback to the user when moving the valve stem to an open position and to a closed position to inflate, deflate, or maintain air or gas pressure in the inflatable article. In one embodiment, the valve minimizes backpressure during inflation of the inflatable article.

(19) It should be appreciated that the valve of the present disclosure may be used in connection with any suitable inflatable articles such as, but not limited to: dunnage bags, bags other than dunnage bags, air mattresses, rafts, tires, structures, and/or boats.

(20) Referring now to the drawings, FIGS. 1 to 16 illustrate one embodiment of the valve of the present disclosure, which is generally indicated by numeral 10, being used in connection with a dunnage bag. In this embodiment, valve 10 includes: (a) housing 20 configured to mount to a dunnage bag (shown generally by numeral 70); (b) stem 30 connected to and moveable relative to housing 20, and configured to open and close passage 96 for a suitable gas such as air to pass to and from an internal portion (not shown) of dunnage bag 70; (c) spring 40 to bias stem 30 toward a closed position relative to housing 20; (d) key 50 to retain spring 40 and stem 30 relative to housing 20 and to enable a user to move stem 30 to a closed position and to an open position; and (e) handle 60 to secure valve 10 to dunnage bag 70 and to enable a user to easily grip and externally manipulate valve 10, handle 60 including cap 62 to cover and protect passage 96 to be free from dust and debris when valve 10 is not in use by the user.

(21) In this embodiment, housing 20 (as best shown in FIGS. 3 to 8) includes: (a) flange 80 configured to be secured to a wall of dunnage bag 70; (b) annular protrusions 82 forming grooves 83 therebetween to receive and removably retain handle 60 to housing 20; (c) annular ring 84 to receive and removably retain cap 62 of handle 60 to housing 20 and to receive and removably secure an inflation device to valve 10 to inflate dunnage bag 70; (d) one or more walls defining aperture 86 to receive and engage with stem 30; (e) protrusion 88 (as best shown in FIGS. 11 to 15) extending radially inward from the one or more walls defining aperture 86 and configured to slidably engage with a receiving portion of stem 30 to permit a user to move stem 30 to an open position and to a closed position; (f) a plurality of supports 90 (as best shown in FIGS. 1, 5 and 6) configured to support the one or more walls defining aperture 86 relative to outer wall 92; (g) seat 94 configured to mate with stem 30 to seal valve 10 when in the closed position; (h) wall 98 extending inwardly and downwardly away from opening 102 of outer wall 92 to form aperture 100 to reduce backpressure of air flowing through valve 10; and (i) standoffs 104 extending from a bottom surface of flange 80 to help prevent dunnage bag 70 from sealing itself to the bottom of valve 10 thereby facilitating easier deflation of dunnage bag 70. Housing 20 may include a plastic, such as polyethylene. Spring 40 may include a steel, such as a stainless steel or a corrosion resistant steel.

(22) In this embodiment, annular protrusions 82 are positioned relative to flange 80 along an outer portion of outer wall 92 and are configured to receive handle 60 at any of a plurality of different locations along outer wall 92 to permit attachment of valve 10 to dunnage bag 70. In this way, valve 10 can accommodate and be installed upon dunnage bag 70 having a range of wall thicknesses, including the wall thicknesses of all substrate layers associated with or used in combination with dunnage bag 70.

(23) In this embodiment, stem 30 (as best shown in FIGS. 3 to 4 and 10 to 16) includes: (a) shaft 120 to slidably engage with the one or more walls defining aperture 86 of housing 20; (b) body portion 122; (c) seal 124; (d) rib 126; (e) one or more walls defining slot 128 and slot 130 to receive and engage with protrusion 88 (as best shown in FIGS. 11 to 15); (f) chamfer 132 to engage with protrusion 88; (g) shoulder 136; and (h) head 134 configured to engage with key 50 and including (1) top portion 138, (2) recessed body portion 140, and (3) lip 142. In one embodiment, seal 124 is co-molded with body portion 122 via, for example, an injection molding process, thereby causing seal 124 to be integrally formed as a part of stem 30. In this way, a secure mechanical bond is formed between seal 124 and body portion 122 of stem 30. In one embodiment, stem 30 includes a plastic, such as polypropylene. In one embodiment, seal 124 is made from or includes an elastomer, such as a vulcanized elastomer or a thermoplastic vulcanizate. For example, a suitable material for seal 124 is SANTOPRENE (SANTOPRENE is a registered trademark of Monsanto Company Corporation), which is manufactured by ExxonMobil Chemical. It should be appreciated that other materials can be employed for the seal.

(24) Body portion 122 (as best shown in FIGS. 4, 7, 8, and 10) is configured in the shape of a hollow cone with an open base where rib 126 provides rigidity to body portion 122 while also permitting material savings in the manufacture of stem 30. The cone of body portion 122 extends downwardly and outwardly from or near the base of shaft 120 to reduce backpressure of air flowing through valve 10. The one or more walls defining slot 128 generally extend longitudinally along a portion of shaft 120, and are configured to captively receive protrusion 88 of housing 20. The one or more walls defining slot 128 are configured to permit stem 30 to longitudinally translate to enable opening and closing of valve 10. The one or more walls defining slot 130 extend laterally at an angle from the one or more walls defining slot 128 to permit captive rotation of stem 30 by the one or more walls defining aperture 86. In this embodiment, the angle is approximately 90 degrees but could, in other embodiments, be a different angle. The one or more walls defining slot 130 are configured to enable the user to lock stem 30 into an open position relative to housing 20 to permit air to enter or escape from dunnage bag 70. In one embodiment, the one or more walls defining slot 130 are curved. Chamfer 132 is configured to transition stem 30 during actuation of valve 10 toward an open or toward a closed position.

(25) In this embodiment, key 50 (as best shown in FIGS. 10 and 16) includes: (a) female portion 160 to engage with top portion 138 of head 134; (b) one or more walls defining aperture 162 configured to abut or lie in proximity to recessed body portion 140; (c) shoulder 164 configured to be overlapped by lip 142 after assembling key 50 to stem 30 to permit retention of spring 40 and stem 30 relative to housing 20; (d) recess 166; (e) annular protrusion 168 configured to abut an outer periphery of shaft 120 of stem 30; (f) shoulder 170 configured to abut an end coil of spring 40 to retain spring 40 relative to housing 20; (g) protrusions 172 oriented on a periphery of body 174 to enable a user's fingers to grip key 50 to open and close valve 10; and (h) bottom surface 176 configured to mate with shoulder 136 of stem 30. In this embodiment, female portion 160 provides a snap fit with top portion 138. In this embodiment, top portion 138 and female portion 160 include conical shapes to aid the assembly of female portion 160 with top portion 138, but may, in other embodiments, have other suitable shapes. Key 50 may include a plastic, such as polypropylene.

(26) In this embodiment, handle 60 (as best shown in FIGS. 3 and 4) includes: (a) cap 62; (b) tether 180 flexibly connecting cap 62 to body 182; (c) grip 184 including one or more walls defining aperture 186; and (d) spaced apart tabs 188 extending inwardly from aperture 190 defined by one or more walls of body 182 to removably engage with annular protrusions 82 of housing 20. Handle 60 may include a plastic, such as polypropylene.

(27) In this embodiment, cap 62 includes: (a) tab 200 extending from cap 62 to permit the easy removal of cap 62 from housing 20 when installed thereon; and (b) protrusions 202 extending inwardly from an inner surface of cap 62 and which are configured to engage with annular ring 84 of housing 20 to removably retain cap 62 to housing 20. Protrusions 202 provide a snap fit with annular ring 84. Cap 62 is configured to receive indicia on an outer surface of cap 62. In this embodiment, the indicia is integrally formed as a part of cap 62.

(28) In this embodiment, spaced apart tabs 188 are configured to deflect upon installation of handle 60 onto housing 20 and lie at least partially in or about one or more grooves 83 and/or one or more annular protrusions 82 of housing 20. Dunnage bag 70, including all plies, layers and substrates associated with a wall of dunnage bag 70, is configured to lie between flange 80 of housing 20 and body 182 to thereby secure valve 10 to dunnage bag 70. Valve 10 may be loosened from any external plies of dunnage bag 70 by removing handle 60 from housing 20.

(29) In this embodiment, the closed position of valve 10 is the appropriate position for beginning the process of inflating dunnage bag 70. In this embodiment, an inflation device may be configured to press against the key to cause stem 30 to move thereby opening valve 10. In this embodiment, stem 30 moves to, but need not lock in, an open position. Dunnage bag 70 is then inflated to the desired pressure and the inflation device is removed from valve 10, thus closing valve 10. During inflation, the angle of wall 98 of housing 20 and the angle of body portion 122 of stem 30 individually and together minimize backpressure of the flow of air through valve 10 by minimizing changes in the direction of the flowing air and by gradually changing the direction of the air when needed. In one embodiment, the inflation device engages with annular ring 84 to secure the inflation device onto housing 20.

(30) To open valve 10 when initially in the closed position to at least partially deflate dunnage bag 70, a user would grip key 50 and potentially protrusions 172 and push against the force provided by spring 40 in a direction of travel provided by the one or more walls defining aperture 86 and the combination of protrusion 88 and the one or more walls defining slot 128. To position stem 30 in a self sustaining open position, a user would, in addition to pushing against spring 40, rotate key 50 and therefore stem 30 in a direction of travel provided by the combination of protrusion 88 and the one or more walls defining slot 130. The user would rotate key 50 and therefore stem 30 in a counter-clockwise manner at least until the tension of spring 40 is taken up by the one or more walls defining slot 130. Chamfer 132 helps guide protrusion 88 toward the walls defining slot 130 when opening valve 10 and away from the walls defining slot 130 when closing valve 10. When in the open position, valve 10 is configured to deflate dunnage bag 70. The rotation and translation of stem 30 described above many be reversed to seat seal 124 upon seat 94 to close valve 10.

(31) FIGS. 17A and 17B illustrate another embodiment of the handle, which is generally indicated by numeral 1060. In this embodiment, handle 1060 includes: (a) cap 1062; (b) first tether 1180 flexibly connecting cap 1062 to body 1182; (c) grip 1184 including one or more walls defining aperture 1186; (d) second tether 1181 flexibly connecting grip 1184 to body 1182, and (e) spaced apart tabs 1188 extending inwardly from aperture 1190 defined by one or more walls of body 1182 to removably engage with annular protrusions 82 of housing 20.

(32) In this illustrated embodiment, cap 1062 includes: (a) tab 1200 extending from cap 1062 to permit the easy removal of cap 1062 from housing 20 when installed thereon; and (b) protrusions 1202 extending inwardly from an inner surface of cap 1062 and which are configured to engage with annular ring 84 of housing 20 to removably retain cap 1062 to housing 20. Protrusions 1202 provide a snap fit with annular ring 84. Cap 1062 is configured to receive indicia on an outer surface of cap 1062. In this illustrated embodiment, the indicia is integrally formed as a part of cap 1062.

(33) It should be appreciated that the embodiment of the valve illustrated in the accompanying Figures employs one example configuration of components and one example size and shape of each of the components. It should be appreciated that other embodiments of the valve may employ different configurations of the components and/or components of different sizes or shapes.

(34) It should be understood that modifications and variations may be effected without departing from the scope of the novel concepts of the present disclosure, and it should be understood that this application is to be limited only by the scope of the appended claims.