Method for launching/constructing bridge using assembly of precast bottom plate and concrete-filled steel tube truss girder
10161090 ยท 2018-12-25
Assignee
Inventors
- Kyoung Chan Lee (Goyang-si, KR)
- In Ho Yeo (Seoul, KR)
- Sung Il Kim (Yongin-si, KR)
- Seung Yup Jang (Suwon-si, KR)
- Hyun-Min KIM (Yongin-si, KR)
- Ki Hyun Kim (Seoul, KR)
- Hyang Wook Ma (Seoul, KR)
- Young Hak Kwak (Yongin-si, KR)
- Yoon Bong Shin (Seoul, KR)
- In Gyu Kim (Hwaseong-si, KR)
- Young Jin Kim (Seongnam-si, KR)
Cpc classification
E01D21/06
FIXED CONSTRUCTIONS
International classification
E01D21/06
FIXED CONSTRUCTIONS
Abstract
A method for launching/constructing a bridge using assembly of a precast bottom plate and a concrete-filled steel tube truss girder, wherein a CFT truss girder and a precast bottom plate are provisionally assembled, thereby forming a segment, and then a plurality of segments are successively launched, thereby constructing a bridge.
Claims
1. A launching method of a bridge, which constructs a bridge to have a superstructure composed of a concrete filled steel tube (CFT) truss girder and a precast concrete slab, the launching method comprising: placing a precast concrete slab on a CFT truss girder at a casting bed to fabricate a segment including the CFT truss girder and the precast concrete slab in a temporarily assembled state, successively disposing segments to connect CFT truss girders integrally with each other, and launching the segments in order in a front direction to form a superstructure of a bridge; and integrally composing the CFT truss girders and the precast concrete slabs after the segments are completely launched.
2. The launching method of a bridge according to claim 1, wherein a plurality of precast concrete slabs is successively disposed in a longitudinal direction at a single segment, and after the segments are completely launched, when the CFT truss girders and the precast concrete slabs are integrally composed, a prestressing force is applied to the plurality of precast concrete slabs in a longitudinal direction so that the precast concrete slabs are integrated with each other.
3. The launching method of a bridge according to claim 1, wherein the CFT truss girder includes an upper beam, a lower beam, and a web beam connecting the upper and lower beams, wherein a support member is provided at an upper surface of the upper beam to support the precast concrete slab, a shear pocket formed with a through hole is formed in the precast concrete slab at a location placed on the upper beam of the CFT truss girder, and a stud inserted into the shear pocket is provided at the upper beam, and wherein the process of temporarily assembling the CFT truss girder and the precast concrete slab by placing the precast concrete slab on the CFT truss girder includes placing the precast concrete slab on the support member so that the stud is inserted into the shear pocket, and coupling an extension rod to an upper portion of the stud and installing an anchor plate on an upper surface of the precast concrete slab so that the upper portion of the extension rod is coupled to the anchor plate.
4. The launching method of a bridge according to claim 3, wherein the process of integrally composing the CFT truss girders and the precast concrete slabs includes removing the extension rod and the anchor plate, and placing a grouting material in the shear pocket at which the stud is located so that the grouting material fills the upper space of the upper beam and the shear pocket and is cured.
5. The launching method of a bridge according to claim 4, wherein a through hole is formed in the anchor plate so that the extension rod passes therethrough, and wherein the process of coupling the upper portion of the extension rod to the anchor plate includes placing the anchor plate on the shear pocket in a state where the extension rod is coupled to the stud so that the upper portion of the extension rod is inserted into the through hole and thus the anchor plate passing through the anchor plate is placed on the upper surface of the precast concrete slab, and coupling a coupling member to the extension rod protruding on an upper surface of the anchor plate to press the anchor plate toward the upper surface of the precast concrete slab.
6. The launching method of a bridge according to claim 5, wherein when the CFT truss girder and the precast concrete slab are integrally composed, after the extension rod and the anchor plate are removed, a head portion is coupled to a top of the stud, and then the grouting material is placed in the shear pocket.
7. The launching method of a bridge according to claim 1, wherein the process of fabricating segments and launching the segments in order in a front direction to form a superstructure of a bridge includes: placing a precast concrete slab on a CFT truss girder and temporarily assembling the precast concrete slab and the CFT truss girder to fabricate a first segment; temporarily assembling a CFT truss girder and a precast concrete slab to fabricate a second segment, and disposing the second segment at the rear of the first segment to connect the CFT truss girders of the first and second segments; pushing the first and second segments to be launched in a front direction; and fabricating an additional segment by temporarily assembling a CFT truss girder and a precast concrete slab, disposing the additionally fabricated segment at the rear of the segment located at a rearmost side, connecting CFT truss girders of the segments, and then pushing the segments to be launched in a front direction.
8. The launching method of a bridge according to claim 7, wherein a winch is installed at an abutment of the bridge, and wherein in the process of pushing the segments to be launched in a front direction, a cross beam having a pulley is installed at a rear end of the segment located at a rearmost side, a wire is wound around the pulley, and the winch winds the wire to pull the wire so that the segment is moved forwards.
Description
DESCRIPTION OF DRAWINGS
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BEST MODE
(14) Hereinafter, an embodiment of the present disclosure will be described with reference to the accompanying drawings. Even though the present disclosure is described based on the embodiment depicted in the drawings, this is just an embodiment, and the technical features, essential configurations and operations of the present disclosure are not limited thereto. For reference, in the present disclosure, a direction for pushing a segment toward a bridge pier at an abutment along a bridge axis is described as a front direction, and its opposite direction is described as a rear direction. In addition, a bridge axis direction is described as a longitudinal direction, and a bridge transverse direction is described as a transverse direction.
(15)
(16) Then, as shown in
(17) During fabricating the segments as described above, only the CFT truss girders 1 are integrally connected to each other. In other words, when the second segment S2 is successively disposed at the rear of the first segment S1 and then the first and second segments S1, S2 are integrally connected, the precast concrete slabs 2 are not yet integrally connected, but only the CFT truss girder of the first segment S1 is integrally connected with the CFT truss girder of the second segment S2. The CFT truss girders may be integrally connected in various ways, for example by means of welding. When the second segment S2 is disposed at the rear of the first segment S1 and is connected thereto, a launching nose 9 is installed at the front of the first segment S1 and is connected thereto. The launching nose 9 is a member generally used in an incremental launching method (ILM) and thus is not described in detail here.
(18) In a state where a plurality of segments is successively disposed and integrated as described above at a casting bed in a bridge axis direction, the segments are extruded forwards (Step 3). For this, as shown in
(19) Then, as shown in
(20) A series of processes for successively disposing a new segment at the rear of a rearmost segment among the segments launched forwards and integrally connecting thereto, and then installing an extrusion jack 39 thereto and operating to launch the segments forwards is repeated so that a plurality of segments is successively disposed all over the entire span of a designed bridge (Step 6).
(21) While the plurality of segments is successively disposed all over the entire span of the designed bridge and is supported by bridge piers 32, in each segment, the CFT truss girder 1 and the precast concrete slab 2 are still in a temporarily assembled state. In other words, the CFT truss girder 1 and the precast concrete slab 2 are not yet perfectly integrally composed with each other. In addition, the precast concrete slabs 2 of the segments are not yet integrally composed with each other in a bridge axis direction. Therefore, after the plurality of segments is successively disposed all over the entire span of the designed bridge, in each segment, the CFT truss girder 1 and the precast concrete slab 2 are integrally composed, and in a bridge axis direction, the precast concrete slabs 2 of the segments are also integrally composed with each other (Step 7).
(22) In the bridge launching construction method of the present disclosure, the segments are launched in a state where the precast concrete slab 2 is temporarily assembled to the CFT truss girder 1, and the CFT truss girder 1 and the precast concrete slab 2 are integrally composed after the segments are completely launched all over the entire span of the bridge. Now, a structure and method for temporarily assembling the CFT truss girder 1 and the precast concrete slab 2 will be described. In addition, a structure and method for integrally composing the CFT truss girder 1 and the precast concrete slab 2 will be described.
(23)
(24) The precast concrete slab 2 is a rectangular concrete slab with a predetermined thickness. The precast concrete slab 2 is installed on the CFT truss girder 1 to configure a segment. In a single segment, a length of the precast concrete slab 2 in a bridge axis direction may be identical to a length of the CFT truss girder 1 in a bridge axis direction. However, in a single segment, a length of the precast concrete slab 2 in a bridge axis direction may be smaller than a length of the CFT truss girder 1 in a bridge axis direction. In this case, in a single segment, a plurality of precast concrete slabs 2 is successively located in a bridge axis direction and installed on the CFT truss girder 1. In addition, when forming a single segment, a plurality of precast concrete slabs 2 may be successively disposed in a longitudinal direction. In a single segment, a plurality of precast concrete slabs 2 may be successively disposed in a longitudinal direction on the upper beams 11 of the CFT truss girders 1 successively disposed in a longitudinal direction.
(25) The precast concrete slab 2 is placed on the upper beam 11 of the CFT truss girder 1. The precast concrete slab 2 has a shear pocket 20 at a location where the precast concrete slab 2 is placed on the upper beam 11. The shear pocket 20 is a through hole formed through the precast concrete slab 2 in a thickness direction thereof. A plurality of shear pockets 20 is formed at intervals in a bridge axis direction.
(26) At the upper surface of the upper beam 11, a vertical stud 14 is provided at a point where the shear pocket 20 is located when the precast concrete slab 2 is placed. In other words, the stud 14 made of a rod member stands vertically and is fixedly installed at the upper surface of the upper beam 11. A thread may be formed at a top of the stud 14.
(27) A support member 15 may be provided at the upper surface of the upper beam 11 so that the precast concrete slab 2 may be stably placed on the upper surface of the upper beam 11. In the embodiment depicted in the drawings, the support member 15 has a bent beam which has a bent section with a shape to have a horizontal portion and a vertical portion and extends in a bridge axis direction. A lower end of the vertical portion of the support member 15 is coupled and fixed to the upper surface of the upper beam 11. Two support members 15 make a pair and are respectively provided at both sides in a bridge transverse direction on the upper beam 11. A sealing member 150 such as a rubber plate may be disposed at an upper surface of the horizontal portion of the support member 15. The support member 15 may extend in a bridge axis direction all over the entire length of the upper beam 11.
(28) The CFT truss girder 1 having the upper beam 11, the stud 14 and the support member 15 is pre-fabricated at a factory and installed at the casting bed 31. The precast concrete slab 2 is also produced in advance at a factory in a precast manner and then fabricated with the CFT truss girder 1 at the casting bed 31.
(29) The precast concrete slab 2 is lifted by means of a lifting device such as a crane, and then installed on the upper beam 11 of the CFT truss girder 1 at the casting bed 31. If the precast concrete slab 2 is moved down on the CFT truss girder 1 as shown in
(30) Subsequently, an extension rod 16 is coupled to the upper portion of the stud 14, an anchor plate 17 is installed at the upper surface of the precast concrete slab 2, and the upper portion of the extension rod 16 is coupled to the anchor plate 17. As shown in
(31) Then, the anchor plate 17 is installed and coupled to the extension rod 16. The anchor plate 17 is placed on the upper surface of the precast concrete slab 2 to traverse the shear pocket 20. A through hole 170 is formed in the anchor plate 17. As shown in
(32) A coupling member 18 is coupled to the extension rod 16 formed through the anchor plate 17 and protruding on the upper surface of the anchor plate 17, as shown in
(33) If the precast concrete slab 2 is installed on the CFT truss girder 1 as described above, the precast concrete slab 2 is supported by the support member 15, and the stud 14 is located in the shear pocket 20. In this state, if the extension rod 16 is coupled to the stud 14 and also the anchor plate 17 and the coupling member 18 are installed thereto, the CFT truss girder 1 and the precast concrete slab 2 are temporarily assembled. In other words, the CFT truss girder 1 and the precast concrete slab 2 are temporarily assembled to make a segment.
(34) In a state where the CFT truss girder 1 and the precast concrete slab 2 are temporarily assembled, the CFT truss girder 1 and the precast concrete slab 2 are not perfectly integrated with each other, but when the segment is launched forwards, the CFT truss girder 1 and the precast concrete slab 2 move together. In particular, since the CFT truss girder 1 and the precast concrete slab 2 are temporarily assembled, it is possible to effectively prevent the lateral torsional buckling from occurring at the CFT truss girder 1 while the segment is being launched.
(35) The CFT truss girder 1 includes the upper beam 11 and the lower beam 12 respectively located at upper and lower portions in a vertical direction, and also includes the web beams 13 connecting the upper and lower beams 11, 12 with each other. Therefore, if a force is applied to the CFT truss girder 1 in a vertical direction, the CFT truss girder 1 is likely to be distorted, which may generate lateral torsional buckling.
(36) However, in the present disclosure, since the stud 14 is fixed by means of the extension rod 16, the anchor plate 17 and the coupling member 18 as shown in
(37) Next, the work for integrally composing the CFT truss girder 1 and the precast concrete slab 2 in each segment and the work for integrally composing the precast concrete slabs 2 of segments in a longitudinal direction, performed in Step 7, will be described in detail.
(38) In the present disclosure, since the stud 14 is fixed by means of the extension rod 16, the anchor plate 17 and the coupling member 18 as shown in
(39) If the plurality of segments are completely launched and thus disposed successively all over the entire span of the designed bridge, the coupling member 18, the anchor plate 17 and the extension rod 16 are dissembled and removed. If required, in order to further reinforce the role of the stud 14 as a shear connector, a head portion 140 having a greater diameter than the stud 14 may be assembled to the top of the stud 14 after the extension rod 16 is removed.
(40) A prestressing force is introduced to the precast concrete slab 2 in a bridge axis direction all over the entire span of the bridge to integrate the precast concrete slabs 2 of all segments. For this, when the precast concrete slab 2 is fabricated, a sheath pipe or the like may be buried in the precast concrete slab 2 in advance so that a tendon may be disposed therein.
(41) After a prestressing force is introduced in a bridge axis direction to integrate the precast concrete slabs 2, the shear pocket 20 in which the stud 14 is located is filled with a grouting material 27.
(42) As described above, in the present disclosure, a segment is fabricated using the CFT truss girder 1 and the precast concrete slab 2, such segments are successively disposed and the CFT truss girders 1 are connected in a bridge axis direction, and the segments connected to each other are launched forwards in order to construct a bridge. However, in the present disclosure, when the segments are launched, the CFT truss girder 1 and the precast concrete slab 2 are not yet perfectly coupled and integrally composed but are still in a temporarily assembled state. In this temporarily assembled state, while the segments are being launched, a tensile force applied to the CFT truss girder 1 is not transferred to the precast concrete slab 2. Therefore, when the segments are launched, it is possible to prevent an excessive tensile force from being applied to the precast concrete slab 2, and accordingly it is possible to effectively prevent the precast concrete slab 2 from being damaged by the tensile force.
(43) In a state where the CFT truss girder 1 and the precast concrete slab 2 are temporarily assembled, the precast concrete slab 2 serves as a kind of bracing member to prevent lateral torsional buckling at the CFT truss girder 1. If only the CFT truss girder 1 is launched and then a slab is coupled to the CFT truss girder 1 after launching of the CFT truss girder 1, lateral torsional buckling is highly likely to occur at the CFT truss girder 1 while the CFT truss girder 1 is launched.
(44) However, in the present disclosure, since the segment including the CFT truss girder 1 and the precast concrete slab 2 in a temporarily assembled state is launched, the precast concrete slab 2 suppresses lateral distortion of the CFT truss girder 1 while the CFT truss girder 1 is being launched. Therefore, in the present disclosure, it is possible to very effectively prevent the lateral torsional buckling from occurring at the CFT truss girder 1 during a launching process, thereby enhancing safety against the lateral torsional buckling.
(45) In the embodiment of the present disclosure shown in
(46)
(47) As shown in
(48) As described above, in the bridge launching construction method according to the present disclosure, a precast concrete slab and a CFT truss girder fabricated at a factory are assembled at the casting bed to make each segment, and segments successively disposed are launched forwards to construct a bridge. Since main members of a superstructure of a bridge are pre-fabricated at a factory, works on the bridge construction site may be minimized, and thus it is possible to greatly shorten a construction period required for constructing the bridge, improve construction efficiency by means of mechanized construction, and ensure safety during a construction process.
(49) In addition, in the present disclosure, the segment is launched in a state where the CFT truss girder and the precast concrete slab are temporarily assembled. Thus, during the launching process, the precast concrete slab suppresses a lateral torsional buckling phenomenon caused at the CFT truss girder, and thus excellent stabilization may be ensured against the lateral torsional buckling.
(50) In particular, in the bridge launching construction method according to the present disclosure, it is possible to construct a long-span bridge, and thus the present disclosure may be very usefully applied to a large bridge or a railway bridge which crosses an obstacle such as a river or a valley.