Process for the purification of a cracking gas stream in an oil scrub column
10160702 ยท 2018-12-25
Assignee
Inventors
Cpc classification
B01F23/2321
PERFORMING OPERATIONS; TRANSPORTING
B01F23/23122
PERFORMING OPERATIONS; TRANSPORTING
B01D53/18
PERFORMING OPERATIONS; TRANSPORTING
B01D3/28
PERFORMING OPERATIONS; TRANSPORTING
B01D3/22
PERFORMING OPERATIONS; TRANSPORTING
C07C7/11
CHEMISTRY; METALLURGY
B01D3/26
PERFORMING OPERATIONS; TRANSPORTING
B01D3/32
PERFORMING OPERATIONS; TRANSPORTING
International classification
C07C7/11
CHEMISTRY; METALLURGY
B01D3/26
PERFORMING OPERATIONS; TRANSPORTING
B01D3/32
PERFORMING OPERATIONS; TRANSPORTING
B01D3/14
PERFORMING OPERATIONS; TRANSPORTING
B01D3/16
PERFORMING OPERATIONS; TRANSPORTING
B01D3/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A process for removing a petroleum spirit fraction and also an oil fraction from a cracking gas stream in an oil scrub column, wherein, the ratio of the amount of substance of the petroleum spirit fraction recycled into the benzene section at the top per unit time to the amount of substance of the cracking gas introduced into the oil section per unit time is in a range from 1:16 to 1:10, preferably 1:12 to 1:10.
Claims
1. A process for purification of a cracking gas stream in an oil scrub column having a shell extending along a longitudinal axis and enclosing an interior of the column, the interior being subdivided into a petroleum spirit section and an oil section arranged below the petroleum spirit section along the longitudinal axis, said process comprising: introducing an amount of a cracking gas stream into the oil section wherein the cracking gas stream passes from bottom to top of the oil section along the longitudinal axis through second mass transfer trays of the oil section which are arranged one above another, and wherein a liquid, hydrocarbon-containing second scrubbing medium flows in said oil section in countercurrent to the cracking gas stream in order to separate out an oil fraction from the cracking gas stream, said second mass transfer trays each having a plurality of runoff elements extending parallel to and at a distance from one another, wherein each runoff element has first and second runoff surfaces along which a second scrubbing medium runs downward and which converge along the longitudinal axis towards the petroleum spirit section and meet, and in so doing form an edge extending transversely to the longitudinal axis, passing the cracking gas stream, after traversing the second mass transfer trays of the oil section, into the petroleum spirit section, wherein the cracking gas stream flows along the longitudinal axis from bottom to top of petroleum spirit section through first mass transfer trays of the petroleum spirit section, said first mass transfer trays being arranged one above another and being sieve trays, bubble trays and/or valve trays, and wherein a liquid, hydrocarbon-containing first scrubbing medium flows in said petroleum spirit section in countercurrent to the cracking gas stream in order to remove a petroleum spirit fraction from the cracking gas stream, withdrawing the cracking gas stream from a top of the petroleum spirit section, withdrawing the petroleum spirit fraction from the petroleum spirit section, recycling an amount of the petroleum spirit fraction as the first scrubbing medium into the top of the petroleum spirit section, wherein the amount of the petroleum spirit fraction recycled into the petroleum spirit section per unit time and the amount of the cracking gas introduced into the oil section per unit time are at a ratio of from 1:16 to 1:10.
2. The process according to claim 1, further comprising recycling a portion of the petroleum spirit fraction onto one of the first mass transfer trays.
3. The process according to claim 2, wherein said portion of the petroleum spirit fraction is recycled to the second-lowermost, third-lowermost or fourth-lowermost first mass transfer tray.
4. The process according to claim 1, wherein the petroleum spirit fraction is drawn off from a chimney tray that separates the petroleum spirit section from the oil section or from a lowermost first mass transfer tray that separates the petroleum spirit section from the oil section.
5. The process according to claim 1, wherein said oil section is subdivided into a light oil section and a heavy oil section, which is arranged below said light oil section along the longitudinal axis, a plurality of second mass transfer trays are arranged in each of the light oil section and the heavy oil section, wherein the cracking gas stream is guided through the second mass transfer trays of the heavy oil section and subsequently through the second mass transfer trays of the light oil section, and wherein the second mass transfer trays in the heavy oil section are supplied with a liquid, hydrocarbon-containing third scrubbing medium to separate out a heavy oil fraction from the cracking gas stream, and the second transfer trays in the light oil section are supplied with said liquid, hydrocarbon-containing second scrubbing medium to separate out a light oil fraction from the cracking gas stream.
6. The process according to claim 1, wherein the petroleum spirit section has 6 to 8 first mass transfer trays.
7. The process according to claim 1, wherein t the oil section has 10 to 20 second mass transfer trays.
8. The process according to claim 5, wherein the light oil section has 6 to 12 second mass transfer trays.
9. The process according to claim 5, wherein the heavy oil section has 4 to 8 second mass transfer trays.
10. The process according to claim 5, wherein the oil scrub column has a first liquid distributor arranged in the light oil section, wherein by means of said first liquid distributor the second mass transfer trays are supplied with the second scrubbing medium, wherein the first liquid distributor introduces the second scrubbing medium onto the edges of the runoff elements of an uppermost second mass transfer tray of the light oil section so that the second scrubbing medium flows off from the respective runoff element via the runoff surfaces at both sides of the respective edge, the oil scrub column has a second liquid distributor is arranged in the heavy oil section, wherein by means of said second liquid distributor the second mass transfer trays of the heavy oil section are supplied with the third scrubbing medium, wherein the second liquid distributor introduces the third scrubbing medium onto the edges of the runoff elements of an uppermost second mass transfer tray of the heavy oil section, so that the third scrubbing medium flows off from the respective runoff element via the runoff surfaces at both sides of the respective edge.
11. The process according to claim 10, wherein the first and/or the second liquid distributors each have a plurality of cutouts through which the respective scrubbing medium is introduced onto the edges of the runoff elements of the respective uppermost second mass transfer tray, where the cutouts are each arranged perpendicularly above an edge of an assigned runoff element.
12. The process according to claim 10, wherein the first and/or the second liquid distributors each have a plurality of final distributor channels which extend along the column cross section and extend transversely to the runoff elements.
13. The process according to claim 12, wherein the final distributor channels each have a base which extends transversely to the longitudinal axis, and two side walls starting from said base, where said side walls each have an upper rim, and where the cutouts are designed in the form of vacancies at the upper rim of each sidewall.
14. The process according to claim 13, wherein the first and/or second liquid distributors have at least two preliminary distributor channels, which are parallel to one another and arranged above the final distributor channels along the longitudinal axis, wherein said final distributor channels are charged with the respective scrubbing medium by means of said preliminary distributor channels, and wherein the preliminary distributor channels extend along the column cross section and extend transversely to the final distributor channels.
15. The process according to claim 14, wherein each of the preliminary distributor channels each has a base which extends transversely to the longitudinal axis, and two side walls starting from said base, where said side walls each have an upper rim, at which cutouts are designed in the form of vacancies via which the respective scrubbing medium is led into respectively one assigned final distributor channel, wherein these cutouts of the preliminary distributor channels are arranged in each case perpendicularly above an assigned final distributor channel, and the preliminary distributor channels are connected to one another via at least one compensation channel.
16. The process according to claim 1, wherein the amount of the petroleum spirit fraction recycled into the petroleum spirit section per unit time and the amount of the cracking gas introduced into the oil section per unit time are at a ratio of 1:12 to 1:10.
17. The process according to claim 5, wherein the light oil section is separated from the heavy oil section by a chimney tray.
18. The process according to claim 6, wherein adjacent first mass transfer trays have a distance from one another along the longitudinal axis in the range from 500 mm to 900 mm.
19. The process according to claim 1, wherein the oil scrub column has a first liquid distributor arranged in the oil section, wherein by means of said first liquid distributor the second mass transfer trays are supplied with the second scrubbing medium, wherein the first liquid distributor introduces the second scrubbing medium onto the edges of the runoff elements of an uppermost second mass transfer tray of the oil section so that the second scrubbing medium flows off from the respective runoff element via the runoff surfaces at both sides of the respective edge.
20. The process according to claim 5, wherein a light oil fraction is withdrawn from the light oil section and at least part of the light oil fraction is recycled to the light oil section as the second scrubbing medium or as part of the second scrubbing medium.
21. The process according to claim 20, part of petroleum spirit fraction withdrawn from the petroleum spirit section is added to the light oil fraction withdrawn from the light oil section to form a mixture, and this mixture is recycled as the second scrubbing medium into the light oil section.
22. The process according to claim 5, wherein a heavy oil fraction is withdrawn from the bottom of the oil scrub column and at least part of the heavy oil fraction is recycled to the heavy oil section as the third scrubbing medium.
23. The process according to claim 1, wherein the length of the petroleum spirit section is not more than half the length of the oil section.
24. The process according to claim 1, wherein adjacent second mass transfer trays of the oil section have a distance from one another along the longitudinal axis in the range from 500 mm to 900 mm.
Description
(1) Further details and advantages of the invention will become apparent from the descriptions below of exemplary embodiments by means of the figures.
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(18) The inventive process which is explained by way of example on the basis of the oil scrub column 1 according to
(19) In detail, the oil scrub column 1 according to
(20) The precooled cracking gas stream S is supplied at a temperature between, for example, about 400? C. and 600? C. to the oil scrub column 1 in the base region of the heavy oil section 21b. The heavy oil section 21b of the oil scrub column 1 has a plurality of second mass transfer trays 100, which are arranged one above another along the longitudinal axis L and are shown in
(21) The cracking gas S flows through the entire interior of the oil scrub column 1 from bottom to top along the longitudinal axis L of the shell 10 of the column 1; in the heavy oil section 21b, a liquid, hydrocarbon-containing third scrubbing medium W is introduced onto the second mass transfer trays 100 by means of a second liquid distributor 300, which is shown in
(22) From the heavy oil section 21b, the cracking gas stream S, depleted of the heavy oil fraction, passes via the chimney tray 14 into the light oil section 21a of the oil scrub column 1. Here, the cracking gas phase S continues to ascend upward, likewise through second mass transfer trays 100, which are subjected in countercurrent, via a first liquid distributor 200 (see
(23) From the light oil section 21a, finally, the cracking gas stream S, depleted of the light oil fraction F, passes via the chimney tray 13 into the petroleum spirit section 20 of the oil scrub column 1, where the cracking gas stream S passes via first mass transfer trays 16a, 16b, 16c, in the form of sieve, bubble cap or valve trays (cf.
(24) Furthermore, in accordance with the invention, a petroleum spirit fraction F as scrubbing medium W or as a constituent of the scrubbing medium W is recycled to the top 11 of the oil scrub column 1 or of the petroleum spirit section 20, with the ratio between this petroleum spirit reflux (kmol/h) and the amount of substance of cracking gas S fed into the oil section 21 or heavy oil section 21b (kmol/h) being between 1:16 and 1:10, preferably between 1:12 to 1:10. The petroleum spirit fraction recycled to the top 11 (and referred to as reflux) comes preferably from a water scrub column downstream of the oil scrub column 1, and passes from the bottoms of said water scrub column into a petroleum spirit/water separating vessel, from which it is applied, preferably in water-free form, as reflux to the top 11 of the oil scrub column 1. When the plant is started up, external petroleum spirit may additionally be applied to the top 11 of the oil scrub column 1 (see above).
(25) Along the longitudinal axis L, the petroleum spirit section 20 of the oil scrub column 1 preferably has a length A which is smaller than the length A of the oil section 21, preferably less than half the length A of the oil section 21.
(26) Where the cracking gas S is generated by steam cracking a feedstock such as naphtha or a lighter feedstock, the heavy oil section 21b can be omitted. In that case an oil fraction F is drawn off from the bottoms 12 of the oil section 21, and is treated in the same way as for the light oil fraction F in the exemplary embodiment above.
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(28) In accordance with
(29) In accordance with
(30) In accordance with
(31) In accordance with
(32) The runoff elements 101 may be extended comprehensively over the column cross section Q from one inside region of the shell 10 of the oil scrub column 1 to an opposite inside region of the shell 10 of the oil scrub column 1. Also possible, however, is for a runoff element 101 to consist of a plurality of segments 101a. 101b (cf.
(33) The bearers 112, where present, engage by one free end region 113 each beneath the carrier ring 110, said region lying on a bearing 111 fixed in place beneath the respective carrier ring 110 on the inside of the shell 10. These end regions 113 of the respective bearer 112 have a vacancy to accommodate the assigned carrier ring 110, and so the respective carrier ring 110, together with the respective bearer 112, forms a substantially stepless surface 112a, on which the runoff elements 101 may lie (cf.
(34) Furthermore, in accordance with
(35) To subject the second mass transfer trays 100, arranged one above another, to the respective liquid scrubbing medium W, W, in accordance with
(36) The longitudinally extended final distributor channels 202 each have a base 203, which is extended parallel to the column cross section Q, and also two side walls 204, said side walls 204 starting from said base 203 and each having an upper rim 205 (cf.
(37) For the purpose of charging the final distributor channels 202 with the liquid phase W, W, in accordance with
(38) The preliminary distributor channels 210 likewise each have a base 211, which is extended parallel to the column cross section Q, and also two side walls 212, which start from said base 211 and which each have an upper rim 213, at which cutouts 214 are designed in the firm of rectangular vacancies, via which the liquid phase W, W can be passed into one assigned final distributor channel 202 in each case. For this purpose, the cutouts 214 of the preliminary distributor channels 210 are in turn each arranged perpendicularly, along the longitudinal axis 1 of the shell 10 of the respective column 1, 3, 4, above an assigned final distributor channel 202 (cf.
(39) In accordance with
(40) Furthermore, on the outwardly facing outsides of their side walls 212, at both sides of the cutouts 214 of the respective preliminary distributor channel 210, the preliminary distributor channels 210 have a baffle 216, these baffles 216 projecting vertically from the respective side wall 212 and each projecting, by a lower free end region, into the final distributor channel 202 arranged below the respective cutout 214. The baffles 216 serve to guide the flow of the liquid phase W, W from the cutouts 214 of the preliminary distributor channels 210 into the assigned final distributor channels 202.
(41) In order that the liquid phase W, W in the two preliminary distributor channels 210 is always at the same level, the two preliminary distributor channels 210, in accordance with
(42) The abovementioned first mass transfer trays 16a, 16b, 16c of the petroleum spirit section 20 of the oil scrub column 1 are shown schematically in section in
(43) In the case of first mass transfer trays in the form of bubble cap trays 16, in accordance with
(44) Valve trays 16, in accordance with
(45) TABLE-US-00001 List of reference symbols 1 Oil scrub column 2 Oil scrub column 5 Pump 6 Heat exchanger 10 Shell 11 Top 12 Bottoms 13, 14 Chimney tray 15, 15a Sieve or valve trays 16, 16a, 16b, 16c First mass transfer trays, e.g. sieve, bubble cap or valve trays 17 Side-to-side baffles 20, 21, 21a, 21b Sections of the column 100 Second mass transfer trays 101 Runoff element 101a, 101b Segments 101c Cap 101d End region 102, 103 Arms 102a, 103a Runoff surfaces 104 Edge 110 Carrier ring 111 Bearing 112 Bearer 112a Surface 113 End region 115 Cover plate 161 Passage 162 Downcomer 163 Cap 164 Chimney neck 165 Valve (more particularly flap) 200, 300 Liquid distributors 201 Cutouts 202 Final distributor channel 203 Base 204 Side wall 205 Rim 206 Lower edge 210 Preliminary distributor channel 211 Base 212 Side wall 213 Rim 214 Cutout 215 Compensation channel 216 Baffle 217 Lower edge 220 Feed pipe 221 Cutout 222 Splash plate F, F, F Fractions I Interior L Longitudinal axis Q Column cross section S Cracking gas stream W, W, W Scrubbing media